Badger Meter 2100R+ Manual

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SCOPE OF MANUAL

This manual contains information concerning the

installation, operation and maintenance of the Model

2100R+ flow meter. To ensure proper performance of the

meter, the instructions given in this manual should be

thoroughly understood and followed.

Unpacking and Inspection.................................

General Specifications ......................................

INSTALLATION PROCEDURE

Enclosure Mounting .......................................

Wiring Connections ..........................................

Sensor Mounting...............................................

Sensor Cable Connection.................................. 2-10

Chart Installation and Pen Alignment............... 2-12

UNPACKING &

INSPECTION

To avoid damage in transit, Badger products are

shipped to the customer in special shipping containers.

Upon receipt of the product, perform the following

unpacking and inspection procedures:

NOTE: If damage to the shipping container is

evident upon receipt, request the carrier to be present

when the product is unpacked.

Carefully open the shipping container following

any instructions that may be marked on the box. Remove

all cushioning material surrounding the product and

carefully lift the product from the container.

Keep the manual in a readily accessible location for

future reference.

Changes and additions to the original edition of this

manual will be covered by a "CHANGE NOTICE"

supplied with the manual. The change notice will explain

any differences between the product described in this

manual.

Model 2100R+

Page

1-1

1-2

Recorder Status and Calibration Modes............

Recorder Options and Error Screens.................

2-1

Flow Meter Status and Calibration Modes........

2-2

Flow Meter Option Screens .............................. 3-15

2-4

Chart Pen Zero & Span Adjustment ................. 3-16

Hexadecimal Conversions................................. 3-19

Illustrated Parts List .......................................... 3-21

Retain the container and all packing material for

possible use in reshipment or storage.

accessories for any physical damage such as scratches,

loose or broken parts, or any other sign of damage that

may have occurred during shipment.

NOTE: If damage is found, request an inspection by

the carrier's agent within 48 hours of delivery and file

a claim with the carrier. A claim for equipment

damage in transit is the sole responsibility of the

customer.

1-1

OPERATION

Visually inspect the product and applicable

Page

3-1

3-7

3-8

941181

03/96

Table of Contents

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Summary of Contents for Badger Meter 2100R+

Page 1: Table Of Contents
Keep the manual in a readily accessible location for SCOPE OF MANUAL future reference. This manual contains information concerning the Changes and additions to the original edition of this installation, operation and maintenance of the Model manual will be covered by a "CHANGE NOTICE" 2100R+ flow meter.
Page 2: General Specifications
GENERAL SPECIFICATIONS Recorder: 2 line, 24 alphanumeric character per line Liquid Crystal Display. Displays instantaneous flow rate, totalization, alarm indication and is used to program the recorder through menu driven prompts. DISPLAYS Flow Meter: 2 line, 24 alphanumeric character per line Liquid Crystal Display. Displays instantaneous flow rate, level, alarm indication and is used to program the flow meter through menu driven prompts.
Page 3 INSTALLATION ENCLOSURE DESCRIPTION OUTDOOR ENCLOSURE DIMENSIONS The Model 2100R+ ultrasonic flow meter with circular 16" 7-7/8" chart recorder is housed in either a NEMA 12 or NEMA 4X enclosure. The NEMA 12 enclosure is suitable for indoor use and is designed to be panel mounted. It can be supplied with heater and thermostat for indoor installations in buildings that are not heated in the winter.
Page 4: Enclosure Mounting
OUTDOOR ENCLOSURE MOUNTING The NEMA 4X outdoor enclosure is provided with four If the outdoor enclosure has the window option, do not mounting feet which are to be installed by the user at the mount facing the sun or install a sun shade to prevent orientation desired.
Page 5 4-20 MA OUTPUT C SW 1 C SW 2 FACTORY WIRED FROM 2100 4-20MA USED MODEL 2100 FLOWMETER FREQ IN H N G 117/230VAC 117/230 VAC FACTORY CONNECTIONS WIRED FIGURE 2-1 RELAY OUTPUTS - TB2 also is the terminal block The recorder relay outputs are located on TB5 of the for the connections for the relay outputs.
Page 6 The sensor is supplied with 100 feet of triaxial cable. FB-1 (FULL FACE) The sensor can be ordered with 300 feet of continuous SENSOR INSTALLATION cable, or additional cable (up to 1000 feet total) may be spliced onto the cable from the sensor. Only Belden 9222 GENERAL DESCRIPTION cable should be used.
Page 7: Sensor Mounting
Sensor Offset Customer Vcal Selected Sensor Full scale Mounting Headrise Dimension Level of fluid at no flow 6° Beam Angle NOTE: If sensor is exposed to sunlight, a sun shield should be used rescaled to a higher full scale flow in the future without The sensor offset is the distance from the maximum having to move the sensor.
Page 8 of the structure in which the fluid is flowing. If the sensor is too close to the wall, reflections may occur which could cause inaccuracies in the level measurement. The beam angle of the transmitted signal from the sensor face is a maximum of 6 degrees.
Page 9 PARSHALL FLUME INSTALLATION Vcal FLOW Size H Dim. Vcal Full Scale (GPM) Full Scale Head Rise (in.) (in.) (in.) Min. Max. Max (in.) 11.00 21.46 9.46 12.00 30.21 18.21 16.00 30.29 1800 18.29 22.50 38.01 4500 26.01 35.25 42.70 7500 30.70 37.25 43.70...
Page 10 OPEN FLOW NOZZLE INSTALLATION Vcal FLOW Size H Dim. Vcal Full Scale (GPM) Full Scale Head Rise (in.) (in.) (in.) Min. Max. Max (in.) 21.00 16.79 4.79 23.00 18.66 6.66 25.00 10.77 8.77 29.00 21.55 1100 9.55 31.00 24.75 1600 12.75 35.00 25.87...
Page 11 RECTANGULAR & V-NOTCH WEIR INSTALLATIONS crest Weir Crest Vcal Rectangular w/end contractions crest Weir Plate V-Notch crest FLOW Cippoletti RECTANGULAR WEIR WITH END CONNECTIONS Size H Dim. Vcal Full Scale (GPM) Full Scale Head Rise (in.) (in.) (in.) Min. Max. Max (in.) 19.96 7.96...
Page 12 LEOPOLD LAGCO FLUME INSTALLATION Vcal FLOW Size H Dim. Vcal Full Scale (GPM) Full Scale Head Rise (in.) (in.) (in.) Min. Max. Max (in.) 16.91 4.91 17.98 5.98 20.16 8.16 21.06 9.06 23.19 1200 11.19 24.77 1750 12.77 28.45 3000 16.45 29.05 3600...
Page 13: Sensor Cable Connection
THE FRONT HOUSING. Place the front housing in a pro- SENSOR CABLE CONNECTION tected area so it will not be damaged. Figure 2-4 shows the back housing with the power circuit board and To wire the sensor head cable, the front half of the terminal connections.
Page 14 ENCLOSURE ENCLOSURE HOUSING HOUSING BOLTS BOLTS Badger Meter Compu-Sonic FLOW 1234 X 10 GPM FLUID LEVEL = 23.35 IN MODEL 2100 H L G 117VAC FIGURE 2-3 BACK HOUSING POWER SUPPLY BOARD SENSOR 4-20 POWER OUTPUTS MADC TEST POINTS FIGURE 2-4...
Page 15 CENTER CONDUCTOR FUSE MIDDLE SHIELD OUTER SHIELD SENSOR HEAD CABLE H L G Bat 4-20 mA FIGURE 2-5 Front housing installation. After the wiring of the back board in the front housing to the connector P3 on the power supply board in the back housing. housing is completed, the front housing can be reinstalled.
Page 16: Operation
The ENTER key is used to store any data changes that 3000+ RECORDER are made in the Calibration Mode and advance the BADGER METER INC screens in the Status Mode. The UP, DOWN and RIGHT arrow keys are used for selecting or making changes in the various screens of the meter Calibration Mode.
Page 17 This screen informs the user of the Model of the press the MENU key and you will return to the normal recorder. This screen will be displayed for a few seconds. operating screen. The next screen to be displayed is the following: Press the DOWN key and the following screen appears: SOFTWARE REVISION X.XX - ALARMS TRIPPED -...
Page 18 - SELF TEST - the Calibration Mode. This code is set to 0000 at the EEPROM TEST => PASSED factory. You may set a new code when in the Calibration screen. This tests the EEPROM and indicates if it passed or failed.
Page 19 The 1/58 power is used with a 6" Parshall flume. 1 REVOLUTION IN 1 DAY 1 REVOLUTION IN 7 DAYS The 1.9 power is used with Badger Meter Manhole 1 REVOLUTION IN 31 DAYS flumes. - - - - - -...
Page 20 LO - Low alarm trip INPUT SELECTION HI - High alarm trip CHANNEL=ANALOG #1 CHT - Completion of one chart rotation INT - Contact integrator pulse This screen allows the selection of the desired input EE - Failure of EEPROM channels to be used as the input to the recorder.
Page 21 This screen sets the hysteresis for the High and Low alarm set points. If the High alarm is set for 60 percent SECURITY ID and the hysteresis is 3 percent, then the High alarm will PRESS UP TO CHANGE trip closed at 63 percent and open at 57 percent. This screen allows the entry into the security code Press the UP or DOWN arrow keys to the desired value screen.
Page 22: Hexadecimal Conversions
the desired value and the RIGHT arrow key to move the OPTION (FOR FLOW UNITS SCREEN) cursor under the digit to be changed. After the desired value is selected press the ENTER key. Selecting OPTION in the FLOW UNITS screen allows the entering of any three letter label for special If NO was selected for the totalizer, the next screen will engineering units.
Page 23 '-' or '*'. The '-' indicates that the meter is functioning properly and that there are no alarms or relays tripped. The '*' indicates that there are alarms or relays - BADGER METER - SOFTWARE REV. - X.XX tripped. If an 'F' appears, this indicates that the meter is...
Page 24 DISTANCE = 14.58 IN STATUS MODE This screen indicates the level of the fluid in the The Status Mode displays alarms and relays that are primary device and the distance from the sensor face to activated. It allows the direct reading of the measured the fluid level.
Page 25 4 digit number to allow entry into the Calibration Mode of the Model 2100. When the meter is shipped - BADGER METER - from the factory the security number is 0000. To change S FLUID LEVEL = 000.0 IN...
Page 26 When selecting inches (IN) as the unit of measure, the This screen allows the adjustment of the response time value can be XX.XX or XXX.X and for feet (FT) the of the output signal to change sin fluid level. To change value can be X.XXX or XX.XX.
Page 27 select the desired letter or number. After the stored flow 1.58 PWR rate unit or optional unit has been selected, press the ENTER key. The following screen will appear: This screen selects the power function for the primary element for which the meter is being used. Following are seven power functions and the corresponding primary FLOW MULTIPLIER elements stored in the meter:...
Page 28 Use the UP or DOWN arrow keys to select the desired ON AT XX% OFF AT XX% multiplier and then press the ENTER key. The following screen will appear: This screen allows the setting of the set points for low or high alarms and the dead band.
Page 29 distance calibration to this measurement. Press the UP 4-20 M.A CALIBRATION arrow key and the following screen will appear: ZERO WORD = XXXX This screen allows the adjustment of the zero output to DISTANCE CALIBRATION 4 mA. The 4-20 mA output can be monitored on the test NEAR DIST.
Page 30 SECURITY ID This screen indicates that the new parameters are being INPUT 4 DIGIT ID X XXX stored into the EEPROM of the microprocessor. The display will then return to the normal operating screen. This screen allows the user to enter a new Security ID number.
Page 31 at maximum headrise). Multiply this times 65536 and cursor under the letter to be changed. After the desired then convert to hexadecimal. For example: letters are selected press the ENTER key. The following screen will appear: If the maximum capacity of the primary device is 3000 GPM (15 24") and the flow at 0.48"...
Page 32: Chart Pen Zero & Span Adjustment
RECORDER CHART PEN 4-20 CURRENT CALIBRATION ZERO AND SPAN ADJUSTMENT 2100 PRESS UP TO CHANGE The zero and Span adjustment for the chart pen of the recorder requires placing the Model 2100 in the This screen allows the entry into the calibration screens calibration at the same time as the recorder.
Page 33 The Model 2100 is inputting 4 mA into the recorder at Close the recorder chart plate and view the display on this time. the recorder. The following screen should be seen: Press the UP or DOWN arrow keys to move the pen to - CHART PEN SPAN - 3000 the proper position.
Page 34 Herein, a decimal (normal) number is converted to a HEXADECIMAL SYSTEM correct hexadecimal number which consists of fewer characters. The purpose of the hexadecimal number system is simply to reduce the number of units necessary for The hexadecimal number system consists of only 16 representing any given numerical figure, thereby reducing characters which are shown below by the boldface the amount of space in memory necessary to retain it.
Page 35 CONVERSION OF A WHOLE HEXADECIMAL NUMBER TO A DECIMAL NUMBER 1. Multiply the left most character in the hexadecimal number by 16. Example: E = 14 X 16 = 224 2. Add to the product previously found the value of the next character. Example: 224 + 0 = 224 3.
Page 36 INSERT 3000+ DWG 600662-9999 3-21...
Page 37 CHART PLATE ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 543744-0001 SERVO MECH ASSY 400001-0088 HEX NUT 2-56 X 7/16 430002-0106 FLAT WASHER 501401-0001 SPACER #2 151960-0001 PCB MOTHER BOARD 510031-0131 SPRING 543075-0001 LCD DISPLAY 500050-0043 SPACER 410001-0007 HEX NUT 6-32 13.0 512645 HINGE...
Page 38: Illustrated Parts List
ILLUSTRATED PART LIST MODEL 2100 FLOW METER FB1 Sensor Standard Sensor ITEM # PART NUMBER DESCRIPTION QUANTITY 543198-0005 Front Housing W/Electronics 400003-0048 Screw Schcap 10-32 x 2-1/2 LG SS 501153-0001 Cap Sealing 501101-0001 Connector Recp 8ckts W/Sq-Flg 400001-0025 Screw PNH-S 4-40 x 3/8 SS 400029-0002 Screw Hex shrh 1/4-AB X .75 Stl 400022-0016...
Page 39 NUCLEAR DISCLAIMER Equipment sold by Badger Meter, Inc. is not intended for use in connection with any nuclear facility or activity unless covered by a specific quotation where the conditions of such usage will be detailed. If equipment is used in a...

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