Badger Meter 2100 Manual

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SCOPE OF MANUAL

This manual contains information concerning the

installation, operation and maintenance of the Model

2100 flowmeter. To ensure proper performance of the

meter, the instructions given in this manual should be

thoroughly understood and followed.

Unpacking and Inspection.................................

General Specifications ......................................

System Diagram ................................................

-- INSTALLATION PROCEDURE .............

Enclosure Mounting..........................................

Wiring Connections ..........................................

Sensor Mounting ...............................................

UNPACKING &

INSPECTION

To avoid damage in transit, Badger products are

shipped to the customer in special shipping containers.

Upon receipt of the product, perform the following

unpacking and inspection procedures:

NOTE: If damage to the shipping container is

evident upon receipt, request the carrier to be present

when the product is unpacked.

Carefully open the shipping container following

any instructions that may be marked o the box. Remove

all cushioning material surrounding the product and

carefully lift the product from the container.

Keep the manual in a readily accessible location for

future reference.

Changes and additions to the original edition of this

manual will be covered by a "CHANGE NOTICE"

supplied with the manual. The change notice will identify

the sections in this manual where the changes have

occurred.

Model 2100

Page

1-1

1-2

General Description ..........................................

1-3

Status Mode.......................................................

Calibration Mode ..............................................

2-1

Option Screens ..................................................

2-2

Hexadecimal Conversions................................. 3-10

2-4

Illustrated Parts List ..........................................

Retain the container and all packing material for

possible use in reshipment or storage.

accessories for any physical damage such as scratches,

loose or broken parts, or any other sign of damage that

may have occurred during shipment.

NOTE: If damage is found, request an inspection by

the carrier's agent within 48 hours of delivery and file

a claim with the carrier. A claim for equipment

damage in transit is the sole responsibility of the

customer.

1-1

OPERATION

Visually inspect the product and applicable

Page

3-1

3-2

3-3

3-8

4-1

941164

4/98

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Summary of Contents for Badger Meter 2100

Page 1: Table Of Contents
Model Changes and additions to the original edition of this 2100 flowmeter. To ensure proper performance of the manual will be covered by a "CHANGE NOTICE" meter, the instructions given in this manual should be supplied with the manual.
Page 2: General Specifications
GENERAL SPECIFICATIONS FULL SCALE 0-4 inches to 0-120 inches. Maximum total range including offset distance is HEAD RISE RANGE 132 inches. SENSOR OFFSET Minimum distance from maximum fluid level to face of sensor is 12 inches. 4-20 mADC isolated into a maximum load of 1000 ohms when operating on OUTPUT AC power.
Page 3: System Diagram
2100 SYSTEM DIAGRAM 2100 ENCLOSURE 2100 117/220 VAC/12VDC SUNSHADE FOR SENSOR OUTPUTS (PROVIDED BY CUSTOMER) 1/2" SEALTITE CONDUIT & FITTINGS MTG BRACKET METALLIC J-BOX CONDUIT (PROVIDED BY (PROVIDED BY CUSTOMER) 2100 SENSOR CUSTOMER) MAXIMUM CABLE LENGTH FROM SENSOR TO ELECTRONICS IS 1000 FT.
Page 4: Enclosure Mounting
SCREW AND "O" RING ELECTRONIC ENCLOSURE HOUSING The Model 2100 electronics are housed in a rugged, HEX BOLT NEMA 4X rated 7.75" x 5.75" x 4" (W x H X D) polycarbonate enclosure designed for wall mounting. Supplied are two 1/4-20 x 3/4 inch mounting screws for...
Page 5: Wiring Connections
WIRING CONNECTIONS DC power source may be required to power the 4-20 The Model 2100 electronics enclosure is provided with mADC output. Refer to the 4-20 mA signal output in the four holes for 1/2 inch NPT conduit fittings. These holes following section for instructions.
Page 6 CENTER CONDUCTOR FUSE MIDDLE SHIELD OUTER SHIELD SENSOR HEAD CABLE H L G Bat 4-20 mA Battery Power Source Recorder Battery Optional 4-20 mA Loop Power FIGURE 2-5 For External Battery Operation needed will depend on the amount of resistance of the RELAY OUTPUTS - TB2 is also the terminal block for the load connected to the 4-20 mA loop.
Page 7: General Description
The critical lengths of the cable for the The Model 2100 FB-1 sensor has a PVC plastic component change are 150 feet and 500 feet. The housing. The sensor is back filled with an epoxy resin.
Page 8 3/4" NPT nipple which is used to mount the sensor to the mounting bracket and connecting the conduit When the Model 2100 is programmed at the factory, the Vcal is determined by taking the full scale head rise of the for the cable.
Page 9 PARSHALL FLUME INSTALLATION Vcal FLOW Size H Dim. Vcal Full Scale (GPM) Full Scale Head Rise (in.) (in.) (in.) Min. Max. Max (in.) 11.00 21.46 9.46 12.00 30.21 18.21 16.00 30.29 1800 18.29 22.50 38.01 4500 26.01 35.25 42.70 7500 30.70 37.25 43.70...
Page 10 16.79 4.79 23.00 18.66 6.66 25.00 20.77 8.77 29.00 21.55 1100 9.55 31.00 24.75 1600 12.75 35.00 25.87 2100 13.87 38.00 28.16 2600 16.16 40.00 30.78 3700 18.78 46.00 35.07 7000 23.07 PALMER-BOWLUS FLUME INSTALLATION Vcal FLOW Size H Dim.
Page 11 RECTANGULAR WEIR WITH END CONTRACTIONS Size H Dim. Vcal Full Scale (GPM) Full Scale Head Rise (in.) (in.) (in.) Min. Max. Max (in.) 19.96 7.96 24.71 2100 12.71 26.52 3500 14.52 29.27 7000 17.27 35.17 1200 14500 23.17 40.69 1500 25000 28.69...
Page 12 LEOPOLD LAGCO FLUME INSTALLATION Vcal FLOW Size H Dim. Vcal Full Scale (GPM) Full Scale Head Rise (in.) (in.) (in.) Min. Max. Max (in.) 16.91 4.91 17.98 5.98 20.16 8.16 21.06 9.06 23.19 1200 11.19 24.77 1750 12.77 28.45 3000 16.45 29.05 3600...
Page 13 Sensor cable connections. The cable for the sensor 4. Remove middle shield. Measure 3/4" from the end should be run in a separate metallic conduit. Leave of the cable. With a pair of small wire cutters, cut the approximately 4-1/2 inches of cable extending from the shield around the cable at the measured point and remove conduit in the enclosure.
Page 14 FRONT HOUSING COAX CABLE BACK HOUSING POWER SUPPLY BOARD SENSOR 4-20 POWER OUTPUTS MADC TEST POINTS FIGURE 2-7 2-11...
Page 16 The Model 2100 is microprocessor based and is fully programmable by the front panel keypad. The meter has the power functions stored in memory for the most...
Page 17: Status Mode
The following two sections describe the operation of the Status and Calibration Modes. FLUID LEVEL = 24.35 IN DISTANCE = 14.58 IN STATUS MODE This screen indicates the level of the fluid in the The Status Mode displays alarms and relays that are primary device and the distance from the sensor face to activated, measured fluid level and the distance from the the fluid level.
Page 18: Calibration Mode
If the number is incorrect the meter will go back to on how the Model 2100 has been set up . On the upper or the normal operating screen. If the number is correct the lower left corner of the display there will be a flashing 'S'.
Page 20 ENTER key. The following screen will appear: For example, if the Model 2100 was to be used on a 6" METER DISPLAY OPTION Parshall flume and the fullscale of the meter was to be 1000...
Page 22 This screen allows the selection of the flow rate 1.522 = 12" Parshall flume multiplier. The flow rate display has four digits. The 1.53 = 9" Parshall flume multipliers that are available are: .001, .01, .1, 1, 10, 100, 1.538 = 18" Parshall flume 1,000, 10,000.
Page 24 The contact integrator can only be set for multiples of In this screen the four relays are assigned to the alarm on the totalizer multiplier. For example, if it is desired to which they are to activate. The assignments available are: have a sampler take a sample every 10,000 gallons and the totalizer multiplier is 1,000, then the contact integrator EEPRM =...
Page 25 The far distance calibration should be This completes the Calibration Mode Section of the made during low flow - surface of fluid at, or close to, the Model 2100.
Page 26 ENTER key. Do this for each point. After point F, the following screen will appear: The Model 2100 has stored in memory the standard power functions for most of the common open channel OPTIONAL Q CURVE primary flow devices.
Page 28 This screen allows the entering of the desired totalizer EXAMPLE: unit label. Press the UP or DOWN arrow keys to select Maximum flow = 1800 x 1 BPM (Barrels/min) the desired letter and the RIGHT arrow key to move the Totalizer multiplier = BAR x 100 cursor under the letter to be changed.
Page 30 CONVERSION OF DECIMAL WHOLE NUMBER TO HEXADECIMAL NUMBER The hexadecimal number system consists of only 16 characters. The decimal value for these characters are shown below. 0 = 0 1 = 1 2 = 2 3 = 3 4 = 4 5 = 5 6 = 6 7 = 7...
Page 32 CONVERSION OF A WHOLE HEXADECIMAL NUMBER TO A DECIMAL NUMBER 1. Multiply the left most character in e hexadecimal number by 16. Example: E = 14 X 16 = 224 2. Add to the product previously found the value of the next character. Example: 224 + 0 = 224 3.
Page 33: Illustrated Parts List
ILLUSTRATED PARTS LIST MODEL 2100 FLOWMETER ITEM # PART NUMBER DESCRIPTION QUANTITY 543198-0005 Front Housing W/Electronics 400003-0048 Screw Schcap 10-32 x 2-1/2 LG SS 501153-0001 Cap Sealing 501101-0001 Connector Recp 8ckts W/Sq-Flg 400001-0025 Screw PNH-S 4-40 x 3/8 SS 400029-0002 Screw Hex shrh 1/4 -AB X .75 STL...
Page 34 NUCLEAR DISCLAIMER Equipment sold by Badger Meter, Inc. is not intended for use in connection with any nuclear facility or activity unless covered by a specific quotation where the conditions of such usage will be detailed. If equipment is used in a...

Badger Meter 2100 Manual

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Summary of Contents for Badger Meter 2100