Badger Meter EPM-3 User Manual
Badger Meter EPM-3 User Manual

Badger Meter EPM-3 User Manual

Electronic preset meter rf 2.4 ghz
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Electronic Preset Meter
Model EPM-3, RF 2.4 GHz
User Manual
AUT-UM-01734-EN-03 (September 2015)

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Summary of Contents for Badger Meter EPM-3

  • Page 1 Electronic Preset Meter Model EPM-3, RF 2.4 GHz User Manual AUT-UM-01734-EN-03 (September 2015)
  • Page 2 Electronic Preset Meter, Model EPM-3, RF 2.4 GHz Page ii September 2015...
  • Page 3: Table Of Contents

    User Manual CONTENTS Safety Explosion and Fire Hazards Meter Hazards Electronic Preset Meter Description Disclaimer Product Identification Information Certification Operation Meter Buttons LCD Display Meter Installation Relieve System Pressure Grounding Flushing Procedure Attach Meter to Hose Attach Nozzle to Meter Meter Operation, RF Mode Connecting to an FMS Network History Icon...
  • Page 4 Electronic Preset Meter, Model EPM-3, RF 2.4 GHz Changing Factory Settings Verifying Firmware Version Using the Programming Mode Changing the Unit of Measure Changing the Scale Factor Verifying Changes Enabling or Disabling the EPM Mode Network Program Power Level Display...
  • Page 5: Safety

    Safety SAFETY Explosion and Fire Hazards IMPROPER GROUNDING, POOR VENTILATION, OPEN FLAMES OR SPARKS CAN CAUSE A HAZARDOUS CONDITION AND RESULT IN AN EXPLOSION OR FIRE AND CAUSE SERIOUS INJURY. • Be sure the fluid system is properly grounded See your pump instruction manual for details •...
  • Page 6: Electronic Preset Meter Description

    The information in this manual has been carefully checked and is believed to be entirely reliable and consistent with the product described However, no responsibility is assumed for inaccuracies, nor does Badger Meter® assume any liability arising out of the application and use of the equipment described...
  • Page 7: Operation

    Operation OPERATION The Electronic Preset Meter EPM-3 is equipped with RF (radio frequency) communications to communicate with a fluid management system keypad to get authorization and dispense information This is referred to in the manual as the RF Mode The meter can also be run as a standard EPM This is referred to in the manual as the EPM Mode This is intended for start-up...
  • Page 8: Meter Installation

    Meter Installation METER INSTALLATION THIS EQUIPMENT STAYS PRESSURIZED UNTIL THE PRESSURE IS MANUALLY RELIEVED. To reduce the risk of injury from fluid spray from the meter follow the pressure relief procedures listed below when you: • Are instructed to relieve pressure •...
  • Page 9: Attach Meter To Hose

    Meter Installation Attach Meter to Hose 1 Close the drain valve 2 Attach a swivel to the meter 3 Apply thread sealant Loctite® 243 , or equivalent, to the male end of hose 4 Insert the metal end of the hose into the swivel 5 Tighten completely with an open ended, adjustable, wrench OTEE: The threaded end of the meter always has female threads The metal end of the...
  • Page 10: Meter Operation, Rf Mode

    Meter Operation, RF Mode METER OPERATION, RF MODE Connecting to an FMS Network When the meter is first installed, or the keypad is replaced, it must be connected to the network with the keypad powered on Press and hold 10 Simultaneously, press and release RESET The meter searches for and connects to the network When the battery pack is attached to the meter, it automatically enters the RF Mode and the trigger is in the locked-out position No fluid can be dispensed by the meter until a dispense order is received from the keypad 1 Press RESET to start communication between the meter and the keypad Two arrows in...
  • Page 11: History Icon

    Meter Operation, RF Mode History Icon The History icon indicates there is dispense result information that has not been communicated to the keypad to complete a work order To send the dispense result information to the keypad, press RESET to initiate communication History Icon Error Codes...
  • Page 12: Meter Operation, Epm Mode

    Meter Operation, EPM Mode METER OPERATION, EPM MODE The meter can be put in EPM Mode for startup purposes by entering the Manual Mode key sequence Consult the factory for the sequence The Auto icon displays, indicating the meter is in the EPM Mode The solenoid valve unlocks and the meter can be used as a standard preset batch meter OTEE: Press AUTO to toggle between Manual Mode and Batch Mode...
  • Page 13: Return To Rf Mode

    Operating Mode Functions Return to RF Mode To return to RF Mode from the EPM Mode: 1 If the batch quantity on the display is not zero, press RESET to zero the display 2 Press RESET with a zero batch quantity on the display The flashing arrows indicate the meter is communicating with the RF system When communication is complete, the meter returns to the RF Mode and the trigger locks To manually reset the meter to the RF Mode:...
  • Page 14: Calculating The Scale Factor

    Calculating The Scale Factor CALCULATING THE SCALE FACTOR A Scale Factor is a number used to adjust meter accuracy The Scale Factor is set at the factory using motor oil with a viscosity of 10W The primary use for Scale Factor recalibration is to batch fluids with different viscosities If the fluid has a lower viscosity, more fluid can slip past the meter gears without being detected Changing the Scale Factor adjusts the meter to compensate for the loss The meter multiplies each pulse by the Scale Factor number to correct the accuracy when it converts to the specified units...
  • Page 15 Calculating The Scale Factor Figure 1: Chart of Approximate Scale Factors for Fluids of Different Viscosities Fluid Viscosity Scale Factor Water/Anti-Freeze 1 044 Anti-Freeze 1 007 Brake Fluid 1 004 1 002 1 000 80W-90 0 999 140W 1800 0 993 Table 1: Samples of Fluids, Viscosities and Scale Factors September 2015 AUT-UM-01734-EN-03...
  • Page 16: Changing Factory Settings

    Changing Factory Settings CHANGING FACTORY SETTINGS Each meter is calibrated at the factory for use with motor oil The unit of measure is also selected prior to shipment Verifying Firmware Version Press and hold TOTAL and 1 simultaneously to check the firmware version and code checksum The last two digits on the lower right are the firmware version Using the Programming Mode Use Programming Mode to change the factory settings:...
  • Page 17: Changing The Scale Factor

    Changing Factory Settings Changing the Scale Factor MPORTANT Changing the Scale Factor changes the accuracy of the meter, potentially causing over-dispensing or under-dispensing of the liquid. This has the potential to cause a mechanical breakdown. Scale Factor Digits 1 Press RESET to advance through the Scale Factor digits 2 Press TOTAL to change the selected number OTEE: The range of possible Scale Factors is 0 0000…1 9999...
  • Page 18: Network Program

    Changing Factory Settings Network Program The radio network is used to differentiate multiple FMS networks For standard installations the default setting of zero does not need to be changed The network setting must be between 0…255 To change the network setting: 1 Press 1 to increment network setting, or press 0.1 to decrement network setting 2 Press RESET to advance to the Power Level Display screen OTEE:...
  • Page 19: Dimensions

    Dimensions DIMENSIONS 11.3 in. (287.02 mm) 4.3 in. (109.22 mm) 7.0 in. (177.8 mm) SPECIFICATIONS Maximum Flow * 10 gpm (38 lpm) Minimum Flow * 0 25 gpm (1 lpm) Operating Pressure Range 5…1000 psi (0 35…67 bar) Operating Temperature Range 20…120°...
  • Page 20: Parts List

    Parts List PARTS LIST Item # Description Part Number Battery holder assembly 64103-026 Bottom case with screws and radio 64103-029 Solenoid 64786-002 Page 20 AUT-UM-01734-EN-03 September 2015...
  • Page 21 Parts List Item # Description Part Number Rubber boot 65546-001 Display assembly 64103-023 RF register assembly 64103-030 Not Shown Swivel, NPT AFLAS 64082-007 September 2015 AUT-UM-01734-EN-03 Page 21...
  • Page 22 Parts List Item # Description Part Number Valve assembly – AFLAS 64103-020 LCP gear set with AFLAS o-ring 62896-003 Trigger assembly 64103-015 Page 22 AUT-UM-01734-EN-03 September 2015...
  • Page 23: Troubleshooting

    Troubleshooting TROUBLESHOOTING RELIEVE THE PRESSURE PRIOR TO CHECKING OR REPAIRING THE METER. MAKE SURE ALL VALVES, CONTROLS AND PUMPS ARE OPERATING CORRECTLY. Symptom Possible Cause Remedy Battery Icon is Batteries are low Replace batteries displayed Press RESET Meter asleep • Remove battery pack and check battery connection Loose battery connection •...
  • Page 24: Maintenance

    The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882...

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