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Related Manuals for Viega Profipress G XL
Summary of Contents for Viega Profipress G XL
- Page 1 Profipress G XL Instructions for Use Year built: from 08/2005 en_INT...
- Page 2 Profipress G XL 2 from 23...
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Page 3: Table Of Contents
Handling Transport Storage Assembly information 3.3.1 Mounting instructions 3.3.2 Space requirements and intervals 3.3.3 Required tools Assembly 3.4.1 Shortening the pipes 3.4.2 Deburring the pipes 3.4.3 Pressing the connection 3.4.4 Leakage test Maintenance Disposal Profipress G XL 3 from 23... -
Page 4: About These Instructions For Use
This restriction does not extend to possible operating instructions. The installation of Viega products must take place in accordance with the general rules of engineering and the Viega instructions for use. -
Page 5: About This Translated Version
German/European directives specified in this manual: The information herein is not binding for other countries and regions; as said above, they should be understood as a recommendation. Profipress G XL 5 from 23... -
Page 6: Product Information
Planning, execution, modification DVFG-TRF 2012 and operation of liquid gas instal- lations Regulations from section: Media Scope / Notice Regulations Suitability for gasses DVGW-Arbeitsblatt G 260 Liquid gas in the gaseous state Profipress G XL 6 from 23... - Page 7 Regulations from section: Notes on mounting Scope / Notice Regulations The general rules of mounting for DVGW-TRGI 2008, Point 5.3.7 gas installations The general rules of mounting for DVFG-TRF 2012, Point 7.3.6 gas installations Profipress G XL 7 from 23...
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Page 8: Intended Use
Intended use Agree the use of the system for areas of use and media other than those described with the Viega Service Center. 2.2.1 Areas of use Use is possible in the following areas among others:... -
Page 9: Media
Gases Liquid gases, only in the gaseous state for domestic and commercial applications Compressed air Product description 2.3.1 Overview The piping system consists of press connectors for copper pipes and the corresponding press tools. Profipress G XL 9 from 23... -
Page 10: Pipes
Fig. 1: Profipress G XL press connectors The system components are available in the following dimension: d 64. 2.3.2 Pipes Profipress G XL press connectors are tested and certified with the fol- Ä Chapter 2.1 „Standards and regulations“ lowing copper pipes, see on page 6 : Thinner walls than stated are not permitted. -
Page 11: Press Connectors
Fig. 2: Press connectors On Profipress G XL press connectors, there is a cutting ring, a separator ring and a sealing element in the bead of the press connector. The cut- ting ring cuts into the pipe during pressing and ensures a force-fit con- nection. -
Page 12: Sealing Elements
SC-Contur Fig. 3: SC-Contur Viega press connectors are equipped with the SC-Contur. The SC- Contur is a safety technology that is certified by the DVGW and ensures that the connector is guaranteed to be leaky in an unpressed state. In this way, inadvertently unpressed connections are noticed immediately during a leakage test. -
Page 13: Markings On Components
The press connectors are marked as follows: yellow rectangle for gas Gas for gas supply lines MOP5 for maximum operating pressure 0.5 MPa (5 bar) GT1 for operating pressure with HTR requirement 0.1 MPa (1 bar) DVGW Profipress G XL 13 from 23... -
Page 14: Information For Use
In recesses within bare floors or in the compensating layer, they must be treated in the same way as buried external pipelines, see Ä „Regulations from section: Corrosion“ on page 7 . Profipress G XL 14 from 23... -
Page 15: Handling
Mounting instructions Checking system components System components may, in some cases, become damaged through transportation and storage. Check all parts. Replace damaged components. Do not repair damaged components. Contaminated components may not be installed. Profipress G XL 15 from 23... - Page 16 Do not use copper pipes together with materials containing nitrite or ammonium. Continuous, connection-free gas supply lines may be laid in hollow spaces (pre-wall constructions) to be connected to a gas device or a gas socket. Ventilation is not required. Profipress G XL 16 from 23...
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Page 17: Space Requirements And Intervals
If the pipe is not inserted up to the prescribed insertion depth in the press connector during pressing, the connection may become leaky. Profipress G XL 17 from 23... -
Page 18: Required Tools
32 kN press ring with corresponding adapter jaw, suitable for the pipe diameter and suitable profile Fig. 5: Press rings and adapter jaws Recommended Viega press machines: Pressgun 5 Pressgun 4E / 4B Type PT3-AH... -
Page 19: Assembly
Use of a deburrer (model 2292.4XL) is recommended. NOTICE! Damage due to the wrong tool! Do not use sanding disks or similar tools when deburring. The pipes could be damaged by these. Profipress G XL 19 from 23... -
Page 20: Pressing The Connection
HNBR = yellow Sealing element, separator ring and cutting ring are undamaged. The complete sealing element, separator ring and cutting ring are in the bead. Measure insertion depth. d [mm] Insertion depth [mm] 64.0 Profipress G XL 20 from 23... - Page 21 INFO! Observe the press tool instruction manual. Position the press ring on the connector. The press ring must com- pletely cover the outside ring of the press connector. Profipress G XL 21 from 23...
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Page 22: Leakage Test
The installer must perform a leakage test before commissioning. This test is carried out on a system that is finished but not yet covered. Ä „Regulations from section: Observe the applicable regulations, see Leakage test“ on page 8 . Document the result. Profipress G XL 22 from 23... -
Page 23: Maintenance
Maintenance“ on page 8 . Disposal Separate the product and packaging materials (e. g. paper, metal, plastic or non-ferrous metals) and dispose of in accordance with valid national legal requirements. Profipress G XL 23 from 23...