Adjustable case sealer with accuglide ii std 1-1/2 inch taping heads (80 pages)
Summary of Contents for 3M 3M-Matic a80b
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Serial No. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of, 3M Industrial Adhesives and Tapes 3M St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.
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Adjustable case sealer. 3M-Matic 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Edition April 2011 Copyright 3M 2011...
Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identifi cation plate (For example: Model a80b - Type 10800 - Serial Number 13282).
TABLE OF CONTENTS - MANUAL 1: a80b Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 2+ STD 2 Inch Taping Head) a80b Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ............... i - ii Table of Contents .........................
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TABLE OF CONTENTS (continued) 12. Operation 12.1 Operator’s Correct Working Position ................24 12.2 Starting the Machine ....................... 24 12.3 Starting Production ......................24 12.4 Tape Replacement ......................24 12.5 Box Size Adjustment ....................... 24 12.6 Cleaning .......................... 24 12.7 Table of Adjustments ....................... 24 12.8 Safety Devices Inspection ....................
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ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144-1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Figure - exploded view fi...
1-INTRODUCTION 1.1 Manufacturing Specifi cations / Description / Intended Use The 3M-Matic 2+ Taping Heads is designed a80b Adjustable Case Sealer with AccuGlide to apply a “C” clip of Scotch pressure-sensitive fi lm box sealing tape to the bottom center seam ®...
1.2.3 Consulting the Manual Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 The manual is composed of: (USA) / Edition April 2011 / Copyright 3M 2011 / All rights reserved. The manufacturer reserves the right - Pages which identify the document and the machine to change the product at any time without notice.
3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notifi ed of the problem no later than fi...
3-SAFETY 3.2 Explanation of Signal Word and 3.1 General Safety Information Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: This safety alert symbol identifi es important messages in this manual.
3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: Read, understand, and follow all safety and operating instructions before operating or Figure 3-2 servicing the case sealer. Allow only properly trained and qualifi ed personnel to operate and service this equipment.
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3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape WARNING cutoff blades under orange blade guards. Sharp Knife The blades are extremely sharp. Important : Never remove the safety device which covers the blade on the taping unit.
3-SAFETY (continued) 3.4 Operator's Qualifi cations WARNING - Machine Operator - Mechanical Maintenance Technician • To reduce the risk associated with - Electrical Maintenance Technician mechanical and electrical hazards: - Manufacturer’s Technician/Specialist Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.
3-SAFETY (continued) 3.11 Operator's Skill Levels Required to Perform Skill 2a: Electrical Maintenance Technician This operator is trained to use the machine as the the Main Operations on the Machine MACHINE OPERATOR and in addition is able to: The Table shows the minimum operator's skill for •...
3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-8 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Machine Lower Taping Head Belt Guard Power Switch Assembly Emergency Stop...
Electrical – 115 VAC, 60 Hz, 3.6 A These machines are equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 4.2 Operating Rate: Belt speed is 0.40 m/s [78 ft/min] Actual production rate is dependent on operator's dexterity.
4-SPECIFICATIONS (continued) 4.6 Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch fi lm tapes.) ® 4.7 Tape Application Leg Length – Standard 70mm ± 6mm [2.75 inch ±. 25 inch ] Tape Application Leg Length –...
5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available.
6-UNPACKING 6.1 Uncrating Removal of Pallet Using a 10mm combination wrench, remove the Cut straps. Cut out staple positions along the fasteners that secure the case sealer legs to pallet bottom of the shipping box or remove staples at each leg (as shown in Figure 6-3). with an appropriate tool (Figure 6-1) Fasteners Figure 6-3...
7-INSTALLATION (continued) 7.5 Removal of Plastic Ties 7.7 Completion of Taping Heads See Manual 2 for Complete Instructions: Cut any existing plastic ties (where applicable - Figure 7-4). Important – Do not cut against the apply roller - roller damage could occur. 7.6 Assembly Completion 1.
7-INSTALLATION (continued) Machine Connection to the Mains WARNING - Push the LATCHING EMERGENCY STOP BUTTON. • To reduce the risk associated with sharp - The main switch is normally turned OFF. blade hazards: Connect the power cord supplied with the machine −...
8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top fl aps of the carton (if applicable), the operator then pushes the box between the two side belts to drive it over the taping head which automatically seals the bottom seam. The carton is then expelled on the exit conveyor.
10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards The taping unit has a blade guard (See Manual 2: AccuGlide™ 2+ STD 2 Inch Taping Heads). WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards.
11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Place the box on the infeed end of frame bed and visually align. Then, using the hand crank on the side of the machine, move the side belts inward until they come in contact with the side of the box to be sealed (Figure 11-1).
12-OPERATION 12.1 Operator's Correct Working Position and Operational Flow (Figure 12-1). WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. Figure 12-1 Figure 12-1 Once the box has been fi...
12-OPERATION (continued) 12-OPERATION 12.9 Troubleshooting Guide PROBLEM CAUSE CORRECTION Drive belts do Narrow boxes Check machine specifi cations. not convey boxes Boxes are narrower than Worn drive belts or friction rings recommended causing slippage and premature belt wear Taping head applying spring holder missing Replace drive belts or friction rings Taping head applying spring set...
13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. (See Section 3) WARNING •...
13-MAINTENANCE AND REPAIRS (continued) 13.6 Cleaning of Machine Qualifi cation / Skill 1 A weekly cleaning with dry rags or diluted detergents is necessary. Cardboard boxes produce a signifi cant quantity of dust and paper chips when processed or handled in case sealing equipment. If this dust is allowed to build up on machine components, it can cause component wear and over-heating of drive motors.
13-MAINTENANCE AND REPAIRS (continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads. 13.10 Drive Belt Replacement Drive Belts 1.
13-MAINTENANCE AND REPAIRS (continued) 13.11 Box Drive Belt Tension and Drive Pulley Rings Before installing a new belt, check the orange plastic drive pulley rings for wear. If torn, broken, or worn smooth, replace the rings (Figure 13-6). Figure 13-6 WARNING •...
14-ADDITIONAL INSTRUCTIONS 15-SPECIAL INFO. 14.1 Information for Disposal of Machine (ELV) 15.1 Statement of Conformity The machine is composed of the following materials: See Section 1.1. - Steel structure - Nylon rollers 15.2 Emission of Hazardous Substances - Drive belts in PVC - Nylon pulleys Nothing to report For machine disposal, follow the regulations...
• SERIAL NUMBER • FIGURE NO. • POSITION • 3M PART NO. (11 DIGITS) • DESCRIPTION • QUANTITY Refer to Manual 2 for recommended taping head spare parts. Important: The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated.
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Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confi rm item availability. Options and Accessories For additional information on the options and accessories listed below, contact your 3M Representative.