3M -Matic a80 Instructions And Parts List
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3M -Matic a80 Instructions And Parts List

3M -Matic a80 Instructions And Parts List

Adjustable case sealer with accuglide 2+ taping heads
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Instructions and Parts List
3M-Matic
a80/a80-3
Adjustable
Case Sealer
with
AccuGlide 2+
Taping Heads
Serial No.
For reference, record machine serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
™
Type 10800
™
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2011 44-0009-2063-5 (D072613-NA)

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  • Page 1 Serial No. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of, 3M Industrial Adhesives and Tapes 3M St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.
  • Page 2 This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic a80/a80-3 Adjustable case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St.

  • Page 3: Replacement Parts And Service Information

    (For example: Model a80-a803 - Type 10800 - Serial Number 13282). Identification Plate For Industrial Use Only 3M-Matic , AccuGlide and Scotch 3M Industrial Adhesives and Tapes ™ ™ ™ 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000...
  • Page 4 THIS PAGE IS BLANK...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS - MANUAL 1: a80/a80-3 Adjustable Case Sealer (For Taping Head Information - See MANUAL 2 or 3: AccuGlide™ 2+ STD 2 Inch or 3 Inch Taping Heads) a80/a80-3 Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ............... i - ii Table of Contents .........................
  • Page 6 THIS PAGE IS BLANK...
  • Page 7 TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ................15 5.2 Overseas Shipment Packaging (Optional) ................15 5.3 Handling and Transportation of Uncrated Machine ............. 15 5.4 Machine Storage ......................... 15 6. Unpacking 6.1 Uncrating and Removal of Pallet ..................
  • Page 8 THIS PAGE IS BLANK...
  • Page 9 TABLE OF CONTENTS (continued) 12. Operation 12.1 Operator’s Correct Working Position ................25 12.2 Starting the Machine ....................... 25 12.3 Starting Production ......................25 12.4 Tape Replacement ......................25 12.5 Box Size Adjustment ....................... 25 12.6 Cleaning .......................... 25 12.7 Table of Adjustments ....................... 25 12.8 Safety Devices Inspection ....................

  • Page 10: Abbreviations And Acronyms

    ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144-1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Figure - exploded view fi...

  • Page 11: Introduction

    1.1 Manufacturing Specifications / Description / Intended Use a80/a80-3 Adjustable Case Sealer with AccuGlide 2+ Taping Heads is designed to The 3M-Matic apply a “C” clip of Scotch pressure-sensitive fi lm box sealing tape to the top and bottom center seam ®...

  • Page 12: How To Read And Use The Manual / Reference Documents

    Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) The manual is composed of: / Edition April 2011 / Copyright 3M 2011 / All rights reserved. The manufacturer reserves the right to - Pages which identify the document and the machine change the product at any time without notice.

  • Page 13: General Information

    2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine For Industrial Use Only 4000563 2011 April a80/a80-3-NA...

  • Page 14: Warranty / Contents

    3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notifi ed of the problem no later than fi...

  • Page 15: Safety

    3-SAFETY 3.1 General Safety Information 3.2 Explanation of Signal Word and Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: This safety alert symbol identif es important messages in this manual.

  • Page 16: Table Of Warnings

    3-SAFETY (continued) 3.3 Table of Warnings WARNING To reduce the risk associated with • mechanical and electrical hazards:  Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.  Figure 3-2 Allow only properly trained and qualifi ed personnel to operate and service this equipment.
  • Page 17 3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. WARNING Sharp Knife The blades are extremely sharp. Important : Never remove the safety device which covers the blade on the top and bottom taping units.

  • Page 18: Operator's Qualifications

    3-SAFETY (continued) 3.4 Operator's Qualifications WARNING - Machine Operator - Mechanical Maintenance Technician To reduce the risk associated with • - Electrical Maintenance Technician mechanical and electrical hazards: - Manufacturer’s Technician/Specialist  Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

  • Page 19: Emergency Stop

    3-SAFETY (continued) 3.11 Operator's Skill Levels Required to Perform Skill 2a: Electrical Maintenance Technician the Main Operations on the Machine This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to: The Table shows the minimum operator's skill •...

  • Page 20: Component Locations

    3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Upper Taping Head Height Emergency Stop Adjustment Switch Handle Machine Lower...

  • Page 21: Table Of Warnings And Replacement Labels

    3.13 Warnings and Replacements Labels 78-8113-8912-9 78-8070-1336-8 78-8095-1141-9 STOP 78-8070-1629-6 78-8070-1629-6 78-8137-1330-8 78-8070-1330-1 78-8070-1331-9 78-8137-0886-0 78-8060-8481-6 Leg Height Adjustment Label 78-8137-1331-6 (not shown) 78-8070-1339-2 78-8070-1329-3 3M Logo (not shown) Figure 3-10 - Replacement Labels / 3M Part Numbers 2011 April a80/a80-3-NA...

  • Page 22: Specifications

    Electrical – 115 VAC, 60 Hz These machines are equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 4.2 Operating Rate: Belt speed is 0.40 m/s [78 ft/min] Actual production rate is dependent on operator's dexterity.

  • Page 23: Tape Roll Diameter

    4-SPECIFICATIONS (continued) Specifications 4.6 Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® fi lm tapes.) 4.7 Tape Application Leg Length – Standard 70mm ± 6mm [2.75 inch ±. 25 inch ] Tape Application Leg Length –...

  • Page 24: Machine Dimensions

    4-SPECIFICATIONS (continued) Travel Infeed/Exit Conveyor 4.10 Machine Dimensions Minimum 1005 1000 1355 [Inches] [39.6] [39.4] [53.3] [18.1] [21.5] [4.2] [24.5] [5.1] Maximum 2038 [Inches] [80.25] [31.5] Infeed/Exit conveyors are optional ** Casters are optional Weight – 185kg [402lbs] crated (approximate) 163kg [309 lbs] uncrated (approximate) 4.11 Machine Noise Level: Acoustic pressure measured at a distance of 1m.

  • Page 25: Handling And Transportation Of Uncrated Machine

    5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available.

  • Page 26: Unpacking

    6-UNPACKING 6.1 Uncrating Removal of Pallet Using a 10mm combination wrench, remove the Cut straps. Cut out staple positions along the bottom fasteners that secure the case sealer legs to pallet of the shipping box or remove staples with an at each leg (as shown in Figure 6-3).

  • Page 27: Installation

    7-INSTALLATION 7.4 Machine Positioning / Bed Height 7.1 Operating Conditions (see Section 4). 7.2 Space Requirements for Machine Operation and Maintenance Work Minimum distance from wall (Figure 7-1): A = 1.0m. (39.4 inches) B = 0.7m. (27.6 inches) Minimum height = 2.7m. (106.3 inches) Figure 7-2 WARNING •...

  • Page 28: Assembly Completion

    7-INSTALLATION (continued) 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Figure 7-4 7.6 Assembly Completion 1. Using a 6mm hex wrench, loosen the four (4) screws (Figure 7-5) in the column without the height adjustment handle.

  • Page 29: Preliminary Electric Inspection

    7-INSTALLATION (continued) Machine Connection to the Mains WARNING Power Supply - See Specifi cations • To reduce the risk associated with sharp - Push the LATCHING EMERGENCY STOP blade hazards: BUTTON. − Keep hands and fi ngers away from tape - The main switch is normally turned OFF.

  • Page 30: Theory Of Operation

    8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further pushing causes the two side belts to drive the box through the taping heads which automatically seal the top and bottom seams.

  • Page 31: Box Width Adjusting Knobs

    9-CONTROLS 9.1 Box Width Adjusting Knobs Figure 9-1 9.2 Box Height Adjusting Crank Figure 9-2 Power Switch 9.3 On / Off Power Switch Figure 9-3 E-Stop Location 9.4 Latching Emergency Stop Button Figure 9-4 a80/a80-3-NA 2011 April...

  • Page 32: Emergency Stop Button (Latching)

    10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards Both the top and bottom taping units have a blade guard (See Manual 2 or Manual 3: AccuGlide™ 2+ STD 2 Inch or 3 inch Taping Heads). Important! Use care when working near blades as blades are extremely sharp.

  • Page 33: Setup And Adjustments

    11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Place the box on the infeed end of frame bed and align top fl ap center seam with arrows on front of upper frame. Then, using the hand crank on the side of the machine, move the side belts inward until they come in contact with the side of the box to be sealed (Figure 11-1).
  • Page 34 11 - SET UP AND ADJUSTMENTS (continued) 11.5 Run Boxes to Inspect Adjustment (Figure 11-6) Important: Before starting the machine, verify that no tools or other objects are on the conveyor bed. Turn electrical switch to On to start drive belts. Move box forward under upper taping head until it is taken away by the drive belts.

  • Page 35: Operation

    12-OPERATION 12.1 Operator's Correct Working Position and WARNING Operational Flow (Figure 12-1). To reduce the risk associated with sharp • blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. Figure 12-1 Figure 12-1 Once the box has been fi...

  • Page 36: Troubleshooting Guide

    12-OPERATION (continued) 12-OPERATION 12.9 Troubleshooting Guide Troubleshooting Guide PROBLEM CAUSE CORRECTION Problem Cause Correction Drive belts do not Narrow boxes Check machine specifications. Drive belts do Narrow boxes Check machine specifi cations. convey boxes Boxes are narrower than not convey boxes Boxes are narrower than recommended causing Worn drive belts or friction rings...

  • Page 37: Maintenance And Repairs

    13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. (See Section 3) WARNING •...

  • Page 38: Lubrication

    13-MAINTENANCE AND REPAIRS (continued) 13.6 Cleaning of Machine Qualification / Skill 1 Figure 13-1 A weekly cleaning with dry rags or diluted detergents is necessary. Cardboard boxes produce a signifi cant quantity of dust and paper chips when processed or handled in case sealing equipment. If this dust is allowed to build up on machine components, it can cause component wear and overheating of drive motors.

  • Page 39: Drive Belt Replacement

    13-MAINTENANCE AND REPAIRS (continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads. 13.10 Drive Belt Replacement Drive Belts 1.

  • Page 40: Box Drive Belt Tension And Drive Pulley Ring

    13-MAINTENANCE AND REPAIRS (continued) 13.11 Box Drive Belt Tension and Drive Pulley Rings Before installing a new belt, check the orange plastic drive pulley rings for wear. If torn, broken, or worn smooth, replace the rings (Figure 13-7). Figure 13-7 WARNING To reduce the risk associated with mechanical and electrical hazards: •...
  • Page 41 13-MAINTENANCE AND REPAIRS (continued) 13.12 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________...

  • Page 42: Additional Instructions

    14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine 15.1 Statement of Conformity The machine is composed of the following materials: See Section 1.1. - Steel structure - Nylon rollers 15.2 Emission of Hazardous Substances - Drive belts in PVC - Nylon pulleys Nothing to report For machine disposal, follow the regulations...

  • Page 43: Electric Diagrams

    16-TECHNICAL DIAGRAMS (continued) 16.1 Electric Diagram 2011 April a80/a80-3-NA...
  • Page 44 THIS PAGE IS BLANK...
  • Page 45 • SERIAL NUMBER • FIGURE NO. • POSITION • 3M PART NO. (11 DIGITS) • DESCRIPTION • QUANTITY Refer to Manual 2 for recommended taping head spare parts. Important: The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated.
  • Page 46 THIS PAGE IS BLANK...
  • Page 47 Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confi rm item availability. Options and Accessories For additional information on the options and accessories listed below, contact your 3M Representative.
  • Page 48 THIS PAGE IS BLANK...

  • Page 49: Frame Assemblies

    a80/a80-3 Figure 10869 Figure 10868 Figure 10868 Figure 10867 Figure 10863 Figure 10866 Figure 10866 Figure 10867 Figure 10865 Figure 10864 Frame Assemblies 2011 April a80/a80-3-NA...
  • Page 50 a80/a80-3 Figure 10863 2011 April a80/a80-3-NA...
  • Page 51 Figure 10863 Ref. No. 3M Part No. Description 10863-1 78-8070-1599-1 Tube - Roller Support 10863-2 78-8137-0632-8 Roller - Pressure Assembly R/H 10863-3 78-8137-0631-0 Roller - Pressure Assembly L/H 10863-4 78-8137-0613-8 Support - Roller L/H 10863-5 78-8137-0612-0 Support - Roller R/H...
  • Page 52 a80/a80-3 21 * 22 * 23 * 25 * 24 * Figure 10864 2011 April a80/a80-3-NA...
  • Page 53 Figure 10864 Ref. No. 3M Part No. Description 10864-1 78-8137-0640-1 Inner - Leg 10864-2 78-8137-0641-9 Foot 10864-3 78-8137-0619-5 Leg Assembly, Inner 10864-4 78-8137-0635-1 Plate - Leg 10864-5 78-8129-6100-7 Bracket 10864-6 78-8017-9318-9 Washer - Plain M8 10864-7 26-1003-7963-0 Screw - Special, M8...
  • Page 54 a80/a80-3 Figure 10865 2011 April a80/a80-3-NA...
  • Page 55 Figure 10865 Ref. No. 3M Part No. Description 10865-1 78-8054-8567-3 Screw Soc. Hd. Special 10865-2 78-8054-8588-1 Washer - 8,5/40 x 6 10865-3 78-8137-0911-6 Supporting Shaft 10865-4 78-8137-0912-4 Support Bushing 10865-5 78-8137-0913-2 Motor Support 10865-6 78-8137-0914-0 Spacing Plate 10865-7 26-1001-9843-6 Screw Flat Soc.
  • Page 56 a80/a80-3 25 27 52 53 15 16 20 26 40 41 Figure 10866 / 1 2011 April a80/a80-3-NA...
  • Page 57 Figure 10866 / 1 Ref. No. 3M Part No. Description 10866-1 78-8137-0860-5 Motor - 110 V 60 Hz 10866-2 78-8137-0861-3 Support-Motor 10866-3 78-8137-0862-1 Spacer-Motor 10866-4 78-8060-8488-1 Screw - Hex. Hd. M5 x 20 10866-5 26-1005-5316-8 Screw, Flat Head M5 x 16...
  • Page 58 a80/a80-3 29 * 77 (4)* 51 * 24 * 59 * 18 (2)* 28 * Figure 10866 / 2 2011 April a80/a80-3-NA...
  • Page 59 Figure 10866 / 2 Ref. No. 3M Part No. Description 10866-41 78-8137-0872-0 Guide - Upper RH 10866-42 78-8137-0873-8 Special Shaft 10866-43 78-8137-0874-6 Special Washer / 6 10866-44 26-1001-9843-6 Screw Flat Soc. Hd. M6 x 16 10866-45 78-8137-0875-3 Shaft 10866-46...
  • Page 60 a80/a80-3 Figure 10867 2011 April a80/a80-3-NA...
  • Page 61 Figure 10867 Ref. No. 3M Part No. Description 10867-1 78-8137-0609-6 Switch - E-Stop /40 800FM-MT44 10867-2 78-8137-0797-9 Terminal Switch 10867-3 78-8129-6469-6 Nut - Special, M20 10867-4 78-8137-0607-0 Grip - Cord, Skintop St 20 10867-5 78-8134-1975-7 Wire 10867-6 78-8032-0379-9 Screw - Soc. Hd. Hex. Hd.
  • Page 62 a80/a80-3 Figure 10868 2011 April a80/a80-3-NA...
  • Page 63 Figure 10868 Ref. No. 3M Part No. Description 10868-1 78-8137-0893-6 Column - Inner 10868-2 78-8137-0894-4 Column - Inner 10868-3 78-8137-0515-5 Bushing 10868-4 78-8137-0621-1 Bearing - Ball 10868-5 78-8076-5477-3 Washer - Special /6.5 x 20 x 4 10868-6 78-8137-0622-9 Screw M6...
  • Page 64 a80 Adjustable Case Sealer a80/a80-3 11 * Figure 10869 2011 April a80/a80-3-NA...
  • Page 65 Figure 10869 Ref. No. 3M Part No. Description 10869-1 78-8137-0887-8 Support - Upper Head w/Insert (a80)* 78-8137-0898-5 Support - Upper Head w/Insert (a80-3)* 10869-2 78-8137-0888-6 E-Stop Plate (a80)* 78-8137-0899-3 E-Stop Plate (a80-3)* 10869-3 78-8094-6145-8 Screw- Phillips M5 x 12...
  • Page 66 THIS PAGE IS BLANK...

  • Page 67: Important Safety Information

    Serial No. _____________________________________ production delays. For reference, record taping head(s) serial number(s) here. 3M Industrial Adhesives and Tapes AccuGlide is a Trademark of ™ 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.

  • Page 69: Identification Plate

    Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/ machine name, machine type, and serial number that are located on the identification plate (For example: Model 200a / Accuglide 2+ / 2 inch - Type 10500 - Serial Number 13282).
  • Page 70 THIS PAGE IS BLANK...
  • Page 71 Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identifi cation plate. 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch ™...
  • Page 72 THIS PAGE IS BLANK...
  • Page 73 Instruction Manual AccuGlide 2+ STD 2 Inch ™ Upper and Lower Taping Heads Type 10500 Table of Contents Page Replacement Parts and Service Information .................... i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual....................
  • Page 74 If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within fi...
  • Page 75 Inch Upper and Lower Taping Heads is to apply it suitable for mounting in box conveying systems other than 3M-Matic™ case sealers. This includes a "C" clip of Scotch ® pressure-sensitive fi lm box...
  • Page 76 THIS PAGE IS BLANK...
  • Page 77 (ELV), a glossary with a defi nition of symbols, plus a parts list of the 3M-Matic™ Accugllide 2+ (2 inch) 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition December 2011/Copyright 3M 2011. All rights reserved The manufacturer reserves the right to change the product at any time without notice.

  • Page 78: Important Safeguards

    Important Safeguards This safety alert symbol identif es CAUTION important safety messages in this manual. READ AND UNDERSTAND To reduce the risk associated with muscle • THEM BEFORE INSTALLING OR strain: OPERATING THIS EQUIPMENT.  Use proper body mechanics when removing or installing taping heads that are Explanation of Signal Word Consequences moderately heavy or may be considered...
  • Page 79 Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. 78-8133-9605-4 78-8070-1335-0 78-8133-9606-2 Tape Threading Label (not shown) Figure 1-1 Replacement Labels/3M Part Numbers 2011 December 2+ STD 2" Taping Head - NA...

  • Page 80: Specifications

    90mm [3-1/2 inches] (with optional 2 inch leg length) Case Sealer Width – 115mm [4-1/2 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual specifi cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.40m/s [80FPM] maximum.

  • Page 81: Dimensional Drawing

    Specifications (continued) 457mm 405mm [16 in.] [18 in.] Maximum Roll 396 mm 396mm Diameter [15-19/32 in.] 350mm 13mm 13 mm 105mm [4-1/8 in.] [13-3/4 in.] [1/2 in.] [1/2 in.] 278mm 278 mm 58mm 58 mm [10-15/16 in.] [10-15/16 in.] [2 9/32 in. [2 9/32 in.] End View Side View...

  • Page 82: Installation

    70mm [2-3/4 inches], the taping heads evident, fi le a damage claim immediately with the must be completely staggered so only one tape transportation company and also notify your 3M seal is being applied at one time. Representative.

  • Page 83: Operation

    Operation Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side View) Applying Roller Orange Knife Guard Tape Cut-Off Knife Threading Needle Wrap Roller Buffing Roller Buffing Arm Cover Knurled Roller Applying Tension Wrap Roller Mechanism Spring One-Way Tension Roller Tape Adhesive Side Tape Supply Roll Tape Drum...

  • Page 84: Tape Loading - Upper Taping Head

    Operation (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running •...
  • Page 85 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown. Figure 3-4 – Tape Loading/Threading WARNING •...

  • Page 86: Maintenance

    Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 87: Cleaning

    Maintenance (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 88: Adjustments

    Adjustments WARNING • To reduce risk associated with shear, pinch, and entanglement hazards: - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is Figure 5-1 –...

  • Page 89: Applying Mechanism Spring

    Adjustments (continued) WARNING • To reduce risk associated with shear, pinch, and entanglement hazards: - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is running.

  • Page 90: Tape Leg Length

    Adjustments (continued) WARNING • To reduce the risk associated with One-Way shear, pinch, and entanglement Tension hazards: Roller Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running.

  • Page 91: Troubleshooting Guide

    Troubleshooting Troubleshooting Guide Cause Correction Problem The tape leg on the front of the The tape is threaded incorrectly The tape must go around the wrap roller before going around the case is too long one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
  • Page 92 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...

  • Page 93: Spare Parts/Service Information

    Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 2+ STD 2 Inch Upper Taping Head Qty.

  • Page 94: Replacement Parts Illustrations And Parts List

    Not all the parts listed are normally stocked items. Some parts or assemblies shown Important – are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability. 2011 December 2+ STD 2" Taping Head - NA...
  • Page 95 AccuGlide 2+ STD 2 Inch ™ Figure 10401 Figure 10397 (Upper) Figure 10399 (Lower) Figure 10395 Figure 10393 Figure 10387 (Upper) Figure 10389 (Lower) Figure 10391 Taping Head Assemblies - AccuGlide 2+ STD 2 Inch ™ 2011 STD 2" Taping Head - NA...
  • Page 96 AccuGlide 2+ STD 2 Inch ™ 23 21 Figure 10397 – Upper Head 2011 STD 2" Taping Head - NA...
  • Page 97 AccuGlide 2+ STD 2 Inch ™ Figure 10397 – 2" Upper Head Ref. No. 3M Part No. Description 10397-1 78-8133-9456-2 Frame – Tape Mount Upper Assembly 10397-2 78-8133-9458-8 Frame – Front Upper Assembly 10397-3 78-8068-4143-9 Guide – #1 10397-4 78-8068-4144-7 Guide –...
  • Page 98 AccuGlide 2+ STD 2 Inch ™ 12 11 12 13 Figure 10393 – Upper and Lower Heads 2011 STD 2" Taping Head - NA...
  • Page 99 AccuGlide 2+ STD 2 Inch ™ Figure 10393 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10393-1 78-8133-9509-8 Applying Arm #1 10393-2 78-8133-9510-6 Applying Arm #2 10393-3 78-8070-1221-2 Plate – Tape 10393-4 78-8070-1309-5 Shaft Roller 10393-5 78-8070-1367-3 Roller –...
  • Page 100 AccuGlide 2+ STD 2 Inch ™ Figure 10387 – Upper Head 2011 STD 2" Taping Head - NA...
  • Page 101 AccuGlide 2+ STD 2 Inch ™ Figure 10387 – 2" Upper Head Ref. No. 3M Part No. Description 10387-1 78-8070-1392-1 Buffi ng Arm – Sub Assembly 10387-2 78-8070-1391-3 Buffi ng Arm – Sub Assembly 10387-3 78-8052-6575-4 Shaft – Roller 10387-5 78-8137-1398-5 Roller - Buffi...
  • Page 102 AccuGlide 2+ STD 2 Inch ™ Figure 10395 – Upper and Lower Heads STD 2" Taping Head - NA 2011...
  • Page 103 AccuGlide 2+ STD 2 Inch ™ Figure 10395 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10395-1 78-8070-1388-9 Link – Arm Bushing Assembly 10395-2 78-8070-1389-7 Link – Arm Bushing Assembly 10395-3 78-8070-1271-7 Shaft – Pivot 10395-4 78-8017-9082-1 Bearing –...
  • Page 104 AccuGlide 2+ STD 2 Inch ™ Figure 10391 – Upper and Lower Heads 2011 STD 2" Taping Head - NA...
  • Page 105 AccuGlide 2+ STD 2 Inch ™ Figure 10391 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10391-1 78-8070-1217-0 Frame – Cut-Off Weldment 10391-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10391-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher...
  • Page 106 AccuGlide 2+ STD 2 Inch ™ Figure 10401 – Upper and Lower Heads 2011 2+ STD 2" Taping Head - NA...
  • Page 107 AccuGlide 2+ STD 2 Inch ™ Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – Tape Drum, 50 mm 10401-3 78-8017-9169-6 Nut – M18 x 1...
  • Page 108 AccuGlide 2+ STD 2 Inch ™ Figure 10399 – Lower Head 2+ STD 2" Taping Head - NA 2011...
  • Page 109 AccuGlide 2+ STD 2 Inch ™ Figure 10399 – 2" Lower Head Ref. No. 3M Part No. Description 10399-1 78-8133-9502-3 Frame – Tape Mount Lower Assembly 10399-2 78-8133-9500-7 Frame – Front Lower Assembly 10399-3 78-8068-4144-7 Guide – #2 10399-4 78-8068-4143-9 Guide –...
  • Page 110 AccuGlide 2+ STD 2 Inch ™ Figure 10389 – Lower Head STD 2" Taping Head - NA 2011...
  • Page 111 AccuGlide 2+ STD 2 Inch ™ Figure 10389 – Lower Head Ref. No. 3M Part No. Description 10389-1 78-8070-1391-3 Buffi ng Arm Sub Assembly, #1 10389-2 78-8070-1392-1 Buffi ng Arm Sub Assembly, #2 10389-3 78-8052-6575-4 Shaft – Roller 10389-5 78-8137-1398-5 Roller - Buffi...
  • Page 112 THIS PAGE IS BLANK...
  • Page 115 Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. 3M Industrial Adhesives and Tapes AccuGlide is a Trademark of ™ 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Litho in U.S.A...
  • Page 117 Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identification plate (For example: Model 200a - Accuglide 2+ - 3 inch - Type 10500 - Serial Number 13282).
  • Page 118 THIS PAGE IS BLANK...
  • Page 119 Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identifi cation plate. 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch ™...
  • Page 120 THIS PAGE IS BLANK...
  • Page 121 Instruction Manual AccuGlide 2+ STD 3 Inch ™ Upper and Lower Taping Heads Type 10500 Table of Contents Page Equipment Warranty and Limited Remedy ....................i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual....................

  • Page 122: Warranty

    If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within fi...

  • Page 123: Intended Use

    Inch Upper and Lower Taping Heads is to apply it suitable for mounting in box conveying systems a "C" clip of Scotch other than 3M-Matic™ case sealers. This includes ® pressure-sensitive fi lm box sealing tape to the top and/or bottom center seam of replacement of other types of taping, gluing or regular slotted containers.
  • Page 124 THIS PAGE IS BLANK...

  • Page 125: General Information

    (ELV), a glossary with a defi nition of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition December 2011/Copyright 3M 2011. All rights reserved The manufacturer reserves the right to change the product at any time without notice Publication ©...

  • Page 126: Important Safeguards

    Important Safeguards This safety alert symbol identif es CAUTION important safety messages in this manual. • To reduce the risk associated with READ AND UNDERSTAND THEM BEFORE muscle strain: INSTALLING OR OPERATING THIS EQUIPMENT. − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered Explanation of Signal Word Consequences...
  • Page 127 Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. 78-8133-9606-2 Tape Threading Label (Not shown) Figure 1-1 – Replacement Labels/3M Part Numbers 2011 December 2+ STD 3" Taping Head - NA...

  • Page 128: Specifications

    Case Sealer Width – 150mm [6 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual specifi cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.40 m/s [80 FPM] maximum.
  • Page 129 Specifications (continued) 396 mm [15-19/32 in.] 130mm (5 1/8) 13 mm [1/2 in.] 278 mm 58 mm [10-15/16 in.] [2 9/32 in.] 405 mm 18 mm [11/16 in.] 18 mm [11/16 in.] 445 mm [17-1/2 in.] 405 mm 2+ STD 3" Taping Head - NA 2011 December...

  • Page 130: Installation

    70mm [2-3/4 inches], the taping heads evident, fi le a damage claim immediately with the must be completely staggered so only one tape transportation company and also notify your 3M seal is being applied at one time. Representative.

  • Page 131: Operation

    Operation Tape Drum Tape Supply Roll Tape Adhesive Side One-Way Tension Roller Applying Tension Wrap Roller Mechanism Spring Knurled Roller Buffing Arm Cover Buffing Roller Wrap Roller Threading Needle Tape Cut-Off Knife Applying Roller Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Applying Roller Orange Knife Guard Tape Cut-Off Knife...

  • Page 132: Tape Loading - Upper Taping Head

    Operation (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running •...
  • Page 133 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown (Figure 3-4). WARNING • To reduce the risk associated with sharp blade hazards: −...

  • Page 134: Maintenance

    Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 135: Cleaning

    Maintenance (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 136: Adjustments

    Adjustments WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Figure 5-1 –...

  • Page 137: Applying Mechanism Spring

    Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Applying Mechanism Spring...

  • Page 138: Tape Leg Length

    Adjustments (continued) WARNING • To reduce the risk associated with shear, One-Way pinch, and entanglement hazards: Tension Roller − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads −...

  • Page 139: Troubleshooting

    Troubleshooting Troubleshooting Guide Cause Correction Problem The tape is threaded incorrectly The tape must go around the wrap The tape leg on the front of the roller before going around the case is too long one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
  • Page 140 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...

  • Page 141: Spare Parts/Service Information

    Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 2+ STD 3 Inch Upper Taping Head Qty.

  • Page 142: Replacement Parts Illustrations And Parts List

    Refer to the fi rst page of this instruction manual "Replacement Parts and Service Information" for replacement parts ordering information. Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability. 2011 December...
  • Page 143 AccuGlide 2+ STD 3" ™ Figure 10402 Figure 10398 (Upper) Figure 10400 (Lower) Figure 10396 Figure 10394 Figure 10388 (Upper) Figure 10390 (Lower) Figure 10392 Taping Head Assemblies - AccuGlide 2+ STD 3 Inch ™ 2011 December 2+ STD 3" Taping Head - NA...
  • Page 144 AccuGlide 2+ STD 3" ™ Figure 10398 – Upper Head 2011 December 2+ STD 3" Taping Head - NA...
  • Page 145 AccuGlide 2+ STD 3" ™ Figure 10398 – Upper Head Ref. No. 3M Part No. Description 10398-1 78-8133-9456-2 Frame – Tape Mount Upper Assembly 10398-2 78-8133-9458-8 Frame – Front Upper Assembly 10398-3 78-8068-4143-9 Guide – #1 10398-4 78-8068-4144-7 Guide – #2...
  • Page 146 AccuGlide 2+ STD 3" ™ 12 11 12 13 Figure 10394 – Upper and Lower Heads 2011 December 2+ STD 3" Taping Head - NA...
  • Page 147 AccuGlide 2+ STD 3" ™ Figure 10394 – Upper and Lower Heads Ref. No. 3M Part No. Description 10394 -1 78-8133-9520-5 Arm – Applying, R/H 10394-2 78-8133-9521-3 Arm – Applying, L/H 10394-3 78-8070-1292-3 Plate – Back-Up 10394-4 78-8076-4736-3 Shaft Roller...
  • Page 148 AccuGlide 2+ STD 3" ™ Figure 10388 – Upper Head 2011 December 2+ STD 3" Taping Head - NA...
  • Page 149 AccuGlide 2+ STD 3" ™ Figure 10388 – Upper Head Ref. No. 3M Part No. Description 10388-1 78-8070-1392-1 Buffi ng Arm – Sub Assembly 10388-2 78-8070-1391-3 Buffi ng Arm – Sub Assembly 10388-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon...
  • Page 150 AccuGlide 2+ STD 3" ™ Figure 10396 – Upper and Lower Heads 2011 December 2+ STD 3" Taping Head - NA...
  • Page 151 AccuGlide 2+ STD 3" ™ Figure 10396 – Upper and Lower Heads Ref. No. 3M Part No. Description 10396-1 78-8070-1388-9 Link – Arm Bushing Assembly 10396-2 78-8070-1389-7 Link – Arm Bushing Assembly 10396-3 78-8076-4740-5 Shaft – Pivot 10396-4 78-8017-9082-1 Bearing – Special 30mm...
  • Page 152 AccuGlide 2+ STD 3" ™ Figure 10392 – Upper and Lower Heads 2011 December 2+ STD 3" Taping Head - NA...
  • Page 153 AccuGlide 2+ STD 3" ™ Figure 10392 – 3" Upper and Lower Heads Ref. No. 3M Part No. Description 10392-1 78-8070-1283-2 Frame – Cut-Off 10392-2 78-8028-7899-7 Knife – 89mm/3.5 Inch 10392-3 26-1002-5817-2 Screw – Hex Hd, M5 x 8 10392-4 78-8076-4741-3 Knife Guard Assembly –...
  • Page 154 AccuGlide 2+ STD 3" ™ Figure 10402 – Upper and Lower Heads 2011 December 2+ STD 3" Taping Head - NA...
  • Page 155 AccuGlide 2+ STD 3" ™ Figure 10402 – 3" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10402-1 78-8070-1395-4 Bracket – Bushing Assembly 10402-2 78-8060-8462-6 Shaft – Tape Drum, 3 Inch Head 10402-3 78-8017-9169-6 Nut – M18 x 1...
  • Page 156 AccuGlide 2+ STD 3" ™ 19 17 18 17 Figure 10400 – Lower Head 2011 December 2+ STD 3" Taping Head - NA...
  • Page 157 AccuGlide 2+ STD 3" ™ Figure 10400 – Lower Head Ref. No. 3M Part No. Description 10400-1 78-8133-9502-3 Frame – Tape Mount Lower Assembly 10400-2 78-8133-9500-7 Frame – Front Lower Assembly 10400-3 78-8068-4144-7 Guide – #2 10400-4 78-8068-4143-9 Guide – #1...
  • Page 158 AccuGlide 2+ STD 3" ™ Figure 10390 – Lower Head 2011 December 2+ STD 3" Taping Head - NA...
  • Page 159 AccuGlide 2+ STD 3" ™ Figure 10390 – Lower Head Ref. No. 3M Part No. Description 10390-1 78-8070-1391-3 Buffi ng Arm Sub Assembly 10390-2 78-8070-1392-1 Buffi ng Arm Sub Assembly 10390-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon 10390-5 78-8137-1397-7 Roller –...
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