3M -Matic a20 Instructions And Parts List
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3M -Matic a20 Instructions And Parts List

Adjustable case sealer with accuglide 2+ taping heads
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Instructions and Parts List
3M-Matic
a20
Type 10700
Adjustable
Case Sealer
with
AccuGlide 2+
Taping Heads
Serial No.
For reference, record machine serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
™
™
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2011 44-0009-2060-1 (F060311-NA)

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Summary of Contents for 3M 3M-Matic a20

  • Page 1 Serial No. on hand to minimize For reference, record machine serial number here. production delays. "3M-Matic"and "AccuGlide" are Trademarks of, 3M Industrial Adhesives and Tapes 3M St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.
  • Page 2 This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic Adjustable case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000...

  • Page 3: Replacement Parts And Service Information

    (For example: Model a20 - Type 10700 - Serial Number 13282). Identi cation Plate For Industrial Use Only 4000563 3M-Matic ™ , AccuGlide ™ and Scotch ™ 3M Industrial Adhesives and Tapes are Trademarks of 3M Center, Building 220-5E-06 3M St. Paul, MN 55144-1000 St.
  • Page 4 THIS PAGE IS BLANK...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS - MANUAL 1: a20 Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 2+ STD 2 Inch Taping Heads) a20 Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ................ i - ii Table of Contents .........................
  • Page 6 THIS PAGE IS BLANK...
  • Page 7 TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ................15 5.2 Overseas Shipment Packaging (Optional) ................15 5.3 Handling and Transportation of Uncrated Machine ............. 15 5.4 Machine Storage ......................... 15 6. Unpacking 6.1 Uncrating ..........................
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  • Page 9 TABLE OF CONTENTS (continued) 12. Operation 12.1 Operator’s Correct Working Position ................25 12.2 Starting the Machine ....................... 25 12.3 Starting Production ......................25 12.4 Tape Replacement ......................25 12.5 Box Size Adjustment ....................... 25 12.6 Cleaning .......................... 25 12.7 Table of Adjustments ....................... 25 12.8 Safety Devices Inspection ....................
  • Page 10 ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144-1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Figure - exploded view fi...

  • Page 11: Introduction

    1-INTRODUCTION 1.1 Manufacturing Specifications / Description / Intended Use The 3M-Matic a20 Adjustable Case Sealer with AccuGlide 2+Taping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted containers.

  • Page 12: How To Read And Use The Manual / Reference Documents

    Adjustable case sealer 3M Indus- - Spare parts (last section) 3M-Matic trial Adhesives and Tapes Division 3M Center, Bldg. All pages and diagrams are numbered. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition The spare parts lists are identifi ed by the fi gure April 2011 Copyright 3M 2011 All rights reserved.

  • Page 13: General Information

    2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine For Industrial Use Only 4000563 2011 April a20-NA...

  • Page 14: Warranty / Contents

    3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notifi ed of the problem no later than fi...

  • Page 15: Safety

    Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 parts lists are identifi ed by the fi gure identifi cation (USA) Edition April 2011 Copyright 3M 2010 All number. All the notes on safety measures or rights reserved. The manufacturer reserves the right possible dangers are identifi...

  • Page 16: Table Of Warnings

    3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or Figure 3-2 servicing the case sealer. − Allow only properly trained and qualifi ed personnel to operate and service this equipment.
  • Page 17 3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape WARNING Sharp Blade cutoff blades under orange blade guards. The blades are extremely sharp. ! Tape cutting blade. Never remove the safety device which covers the blade on the top Figure 3-5 and bottom taping units.

  • Page 18: Operator's Qualifi Cations Defi Nition

    3-SAFETY (continued) 3.4 Operator's Qualifications WARNING - Machine Operator • To reduce the risk associated with - Mechanical Maintenance Technician - Electrical Maintenance Technician mechanical and electrical hazards: - Manufacturer’s Technician/Specialist − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

  • Page 19: Operator's Required Skill Levels

    3-SAFETY (continued) Skill 2a: Electrical Maintenance Technician 3.11 Operator's Skill Levels Required to Perform This operator is trained to use the machine as the the Main Operations on the Machine MACHINE OPERATOR and in addition is able to: • Work with the safety protection disconnected The Table shows the minimum operator's skill for •...

  • Page 20: Component Locations

    3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Upper Taping Head Emergency Stop Switch Compression Roller Height Assembly Adjustment...

  • Page 21: Table Of Warnings And Replacement Labels

    • Hands can be injured • Keep hands away 78-8070-1336-8 • from rollers 78-8070-1318-6 78-8113-6717-2 78-8137-0886-0 78-8137-1330-8 (2) 78-8060-8481-6 Leg Height Adjustment Label (not shown) 78-8070-1339-2 3M Logo 78-8137-1331-6 (not shown) 78-8070-1329-3 Figure 3-9 - Replacement Labels / 3M Part Numbers 2011 April a20-NA...

  • Page 22: Power Requirements

    Electrical: 120 Volt, 60Hz, 1Ph The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed. 4.2 Operating Rate: Up to 30 cases per minute, depending on box length. Box drive belt speed is approximately 0.38m/s [75 feet per minute].

  • Page 23: Tape Roll Diameter

    4-SPECIFICATIONS (continued) 4.6 Tape Roll Diameter: Up to 405mm [16 inches] maximum on a 76mm [3 inches] diameter core. (Accommodates all system roll lengths of Scotch ® fi lm tapes.) 4.7 Tape Application Leg Length—Standard: 70mm ± 6mm [2.75 inches ± 0.25 inches ] Tape Application Leg Length—Optional: 50mm ±...

  • Page 24: Machine Dimensions

    4-SPECIFICATIONS (continued) 4.11 Machine Dimensions: Minimum 1000 1355 [Inches] [32.0] [39.4] [53.5] [18.1] [21.5]** [4.2] [24.5] Maximum 2038 [Inches] [80.25]** [31.5]** * Infeed/Exit conveyors are optional ** Casters are optional Weight: 175kg [385 lbs] crated (approximate) 162kg [334 lbs] uncrated (approximate) 4.12 Setup Recommendations: •...

  • Page 25: Handling And Transportation Of Uncrated Machine

    5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available.

  • Page 26: Uncrating

    6-UNPACKING 6.1 Uncrating Removal of Pallet Using a 10mm combination wrench, remove the The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1). fasteners that secure the case sealer legs to pallet at each leg (as shown in Figure 6-4). Fasteners Figure 6-1 Cut straps.

  • Page 27: Installation

    7-INSTALLATION 7.1 Operating Conditions 7.4 Machine Positioning / Bed Height (see Section 4). 7.2 Space Requirements for Machine Operation and Maintenance Work Minimum distance from wall (Figure 7-1): A = 1.0m. (39.4 inches) B = 0.7m. (27.6 inches) Minimum height = 2.7m. (106.3 inches) Figure 7-2 WARNING •...

  • Page 28: Assembly Completion

    7-INSTALLATION (continued) 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Figure 7-4 7.6 Assembly Completion 1. Using a 6mm hex wrench, loosen the four (4) screws (Figure 7-5) in the column without the height adjustment handle.

  • Page 29: Preliminary Electric Inspection

    7-INSTALLATION (continued) 7.9 Machine Connection to the Mains WARNING - Push the LATCHING EMERGENCY STOP BUTTON. • To reduce the risk associated with sharp - The main switch is normally turned OFF. blade hazards: Connect the power cord supplied with the machine −...

  • Page 30: Theory Of Operation

    8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further pushing causes the two top and bottom belts to drive the box through the taping heads which automatically seal the top and bottom seams.

  • Page 31: Box Width Adjusting Knobs

    9-CONTROLS 9.1 Box Width Adjusting Knobs Figure 9-1 9.2 Box Height Adjusting Crank Figure 9-2 9.3 Start / Stop Rotary Switch Figure 9-3 E-Stop Location 9.4 Latching Emergency Stop Button Figure 9-4 a20-NA 2011 April...

  • Page 32: Emergency Stop Button (Latching)

    10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards Both the top and bottom taping units have a Stop blade guard (See Manual 2: AccuGlide™ 2+ STD 2 Inch Taping Heads). Important! Use care when working near blades as blades are extremely sharp.

  • Page 33: Setup And Adjustments

    11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Place box on infeed end of frame bed and align top fl ap center seam with arrows on front of upper frame. Move in and lock the side by tightening the appropriate knobs (Figure 11-1).
  • Page 34 11 - SET UP AND ADJUSTMENTS (continued) 11.5 Run Boxes to Inspect Adjustment (Figure 11-6) Important: Before starting the machine, verify that no tools or other objects are on the conveyor bed. Turn electrical switch to On to start drive belts. Move box forward under upper taping head until it is taken away by the drive belts.

  • Page 35: Operation

    12-OPERATION 12.1 Operator's Correct Working Position and 12.4 Tape Replacement and Threading Operational Flow (Figure 12-1). See Manual 2: AccuGlide™ 2+ STD 2 Inch Taping Heads. Press the LATCHING EMERGENCY STOP BUTTON. Figure 12-1 Figure 12-1 Once the box has been fi lled, close its top fl aps and push it between the top and bottom drive belts.

  • Page 36: Troubleshooting

    12-OPERATION (continued) 12.9 Troubleshooting Guide 12-OPERATION PROBLEM CAUSE CORRECTION Drive belts do Narrow boxes Check machine specifi cations. not convey boxes Boxes are narrower than Worn drive belts or friction rings recommended causing slippage and premature belt wear Top taping head does not apply enough pressure Replace drive belts or friction rings Top fl...

  • Page 37: Safety Measures (See Section 3)

    13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. (See Section 3) WARNING •...

  • Page 38: Lubrication

    13-MAINTENANCE AND REPAIRS (continued) 13.6 Cleaning of Machine Qualification / Skill 1 Figure 13-1 A weekly cleaning with dry rags or diluted detergents is necessary. Cardboard boxes produce a signifi cant quantity of dust and paper chips when processed or handled in case sealing equipment. If this dust is allowed to build up on machine components, it can cause component wear and overheating of drive motors.

  • Page 39: Drive Pulley Ring And Drive Belt Replacement

    13-MAINTENANCE AND REPAIRS (continued) Box Drive Belt Replacement WARNING Note – 3M recommends the replacement of drive • To reduce the risk associated with belts in pairs, especially if belts are unevenly worn. mechanical and electrical hazards: Replacing Drive Belts Turn electrical supply off and disconnect 1.
  • Page 40 13-MAINTENANCE AND REPAIRS (continued) WARNING To reduce the risk associated with mechanical and electrical hazards: •  Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads. 13.11 Box Drive Belt Tension The two (2) continuously moving drive belts convey boxes through the tape applying mechanism.
  • Page 41 13-MAINTENANCE AND REPAIRS (continued) 13.12 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________...
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  • Page 43: Additional Instructions

    14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine 15.1 Statement of Conformity The machine is composed of the following materials: See Section 1.1. - Steel structure 15.2 Emission of Hazardous Substances - Nylon rollers - Drive belts in PVC Nothing to report - Nylon pulleys For machine disposal, follow the regulations...
  • Page 44 THIS PAGE IS BLANK...

  • Page 45: Electric Diagrams

    16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 1 Phase 2011 April a20-NA...
  • Page 46 THIS PAGE IS BLANK...
  • Page 47 • SERIAL NUMBER • FIGURE NO. • POSITION • 3M PART NO. (11 DIGITS) • DESCRIPTION • QUANTITY Refer to Manual 2 for recommended taping head spare parts. Important! The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated.
  • Page 48 THIS PAGE IS BLANK...
  • Page 49 Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confi rm item availability. Options and Accessories For additional information on the options and accessories listed below, contact your 3M Representative.
  • Page 50 THIS PAGE IS BLANK...
  • Page 51 Figure 10674 (optional) Figure 10673 Figure 10672 Figure 10669 Figure 10677 Figure 10670 Figure 10676 Figure 10671 Frame Assemblies 2011 April a20-NA...
  • Page 52 a20 Adjustable Case Sealer Figure 10673 Figure 10669 2011 April a20-NA...
  • Page 53 Figure 10669 Ref. No. 3M Part No. Description 10669-1 78-8137-0640-1 Inner Leg 10669-2 78-8137-0641-9 Foot 10669-3 78-8137-0635-1 Plate - Leg 10669-4 78-8129-6100-7 Bracket 10669-5 78-8017-9318-9 Washer - Plain M8 10669-6 26-1003-7963-0 Screw - Special, M8 10669-7 78-8137-0636-9 Housing - Wire...
  • Page 54 a20 Adjustable Case Sealer 17 10 17 9 17 9 17 4 17 17 17 4 17 3 17 5 17 5 Figure 10670 2011 April a20-NA...
  • Page 55 Figure 10670 Ref. No. 3M Part No. Description 10670-1 78-8091-0565-9 Bushing 10670-2 78-8137-0642-7 Spacer 10670-3 78-8137-0643-5 Guide - L/H 10670-4 78-8137-0644-3 Spacer 10670-5 78-8137-0645-0 Lever - L/H 10670-6 78-8137-0646-8 Spacer 10670-7 78-8017-9074-8 Washer - Nylon 15 mm 10670-8 26-1004-5510-9 Washer - Plain - M10...
  • Page 56 a20 Adjustable Case Sealer 17 4 17 6 17 11 17 14 17 15 Figure 10671 2011 April a20-NA...
  • Page 57 Figure 10671 Ref. No. 3M Part No. Description 10671-1 78-8137-0601-3 Box - Switch 10671-2 78-8137-0602-1 Cover 10671-3 78-8137-0606-2 Lockable Twist Knob - Allen Bradley 10671-4 78-8137-0603-9 Switch - Terminal - Allen Bradley 2.5-4 10671-5 78-8137-0604-7 Coil - Under Voltage 120V 60 Hz...
  • Page 58 a20 Adjustable Case Sealer 17 6 17 7 17 8 17 9 17 11 17 12 17 13 Figure 10672 2011 April a20-NA...
  • Page 59 Figure 10672 Ref. No. 3M Part No. Description 10672-1 78-8137-0620-3 Column - Inner 10672-2 78-8137-0515-5 Bushing 10672-3 78-8137-0621-1 Bearing - Ball 10672-4 78-8076-5477-3 Washer - Special - 6.5 x 20 x 4 10672-5 78-8137-0622-9 Screw M6 10672-6 26-0001-5862-1 Screw - Flat Soc. Hd - M5 x 12...
  • Page 60 a20 Adjustable Case Sealer Figure 10673 2011 April a20-NA...
  • Page 61 Figure 10673 Ref. No. 3M Part No. Description 10673-1 78-8137-0623-7 Support - Upper Head - with Insert 10673-2 78-8137-0626-0 Plate - Cover 10673-3 78-8137-0624-5 Bracket - Upper with Insert 10673-4 78-8137-0628-6 Plate - Lock 10673-5 78-8137-0625-2 Plate 10673-6 78-8052-6659-6 Grommet...
  • Page 62 a20 Adjustable Case Sealer 13 * 12 Figure 10674 2011 April a20-NA...
  • Page 63 Figure 10674 Ref. No. 3M Part No. Description 10674-1 78-8070-1599-1 Tube - Roller Support 10674-2 78-8137-0631-0 Assembly - Pressure Roller - L/H 10674-3 78-8137-0632-8 Assembly - Pressure Roller - R/H 10674-4 78-8137-0613-8 Support - Roller - L/H 10674-5 78-8137-0612-0 Support - Roller - R/H...
  • Page 64 a20 Adjustable Case Sealer Figure 10676/2 Figure 10676 / 1 2011 April a20-NA...
  • Page 65 Figure 10676 / 1 Ref. No. 3M Part No. Description 10676-1 78-8137-0653-4 Frame - L/H Gearbox 10676-2 78-8054-8977-6 Spacer 10676-3 78-8054-8975-0 Spacer 10676-4 26-1003-5820-4 Screw - Special - M5 10676-5 78-8137-0654-2 Frame - R/H Gearbox 10676-6 78-8054-8980-0 Pulley Timing Belt...
  • Page 66 a20 Adjustable Case Sealer Figure 10676 / 2 2011 April a20-NA...
  • Page 67 Figure 10676 / 2 Ref. No. 3M Part No. Description 10676-34 78-8137-0657-5 Drive Shaft 10676-35 78-8076-5105-0 Pulley Assembly - Drive 10676-36 78-8060-8416-2 Nut - Special - M20 x 1 10676-37 78-8076-4581-3 Shaft - Gear Box 10676-38 78-8054-8984-2 Bushing 10676-39 78-8054-8986-7 Sprocket - 3/8"...
  • Page 68 a20 Adjustable Case Sealer Detail - Part #7 Detail - Part #7 Figure 10677 2011 April a20-NA...
  • Page 69 Figure 10677 Ref. No. 3M Part No. Description 10677-1 78-8137-0658-3 Conveyor 10677-2 78-8137-0659-1 Tension Belts - Assembly 10677-3 78-8017-9318-9 Washer - 8 mm 10677-4 78-8094-6145-8 Screw - Phillips M5 10677-5 78-8010-7209-7 Screw - Hex. Soc. Hd. - M6 x 12...
  • Page 70 THIS PAGE IS BLANK...

  • Page 71: Spare Parts / Ordering

    Serial No. _____________________________________ production delays. For reference, record taping head(s) serial number(s) here. 3M Industrial Adhesives and Tapes AccuGlide is a Trademark of ™ 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.
  • Page 73 Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/ machine name, machine type, and serial number that are located on the identification plate (For example: Model 200a / Accuglide 2+ / 2 inch - Type 10500 - Serial Number 13282).
  • Page 74 THIS PAGE IS BLANK...
  • Page 75 Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identifi cation plate. 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch ™...
  • Page 76 THIS PAGE IS BLANK...
  • Page 77 Instruction Manual AccuGlide 2+ STD 2 Inch ™ Upper and Lower Taping Heads Type 10500 Table of Contents Page Replacement Parts and Service Information .................... i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual....................

  • Page 78: Equipment Warranty And Limited Remedy

    If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within fi...

  • Page 79: Intended Use

    Inch Upper and Lower Taping Heads is to apply it suitable for mounting in box conveying systems other than 3M-Matic™ case sealers. This includes a "C" clip of Scotch ® pressure-sensitive fi lm box...
  • Page 80 THIS PAGE IS BLANK...

  • Page 81: Taping Head Contents / How To Use Manual

    (ELV), a glossary with a defi nition of symbols, plus a parts list of the 3M-Matic™ Accugllide 2+ (2 inch) 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition December 2011/Copyright 3M 2011. All rights reserved The manufacturer reserves the right to change the product at any time without notice.

  • Page 82: Important Safeguards

    Important Safeguards This safety alert symbol identif es CAUTION important safety messages in this manual. READ AND UNDERSTAND To reduce the risk associated with muscle • THEM BEFORE INSTALLING OR strain: OPERATING THIS EQUIPMENT.  Use proper body mechanics when removing or installing taping heads that are Explanation of Signal Word Consequences moderately heavy or may be considered...
  • Page 83 Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. 78-8133-9605-4 78-8070-1335-0 78-8133-9606-2 Tape Threading Label (not shown) Figure 1-1 Replacement Labels/3M Part Numbers 2011 December 2+ STD 2" Taping Head - NA...

  • Page 84: Specifications

    90mm [3-1/2 inches] (with optional 2 inch leg length) Case Sealer Width – 115mm [4-1/2 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual specifi cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.40m/s [80FPM] maximum.

  • Page 85: Dimensional Drawing

    Specifications (continued) 457mm 405mm [16 in.] [18 in.] Maximum Roll 396 mm 396mm Diameter [15-19/32 in.] 350mm 13mm 13 mm 105mm [4-1/8 in.] [13-3/4 in.] [1/2 in.] [1/2 in.] 278mm 278 mm 58mm 58 mm [10-15/16 in.] [10-15/16 in.] [2 9/32 in. [2 9/32 in.] End View Side View...

  • Page 86: Installation

    70mm [2-3/4 inches], the taping heads evident, fi le a damage claim immediately with the must be completely staggered so only one tape transportation company and also notify your 3M seal is being applied at one time. Representative.

  • Page 87: Operation

    Operation Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side View) Applying Roller Orange Knife Guard Tape Cut-Off Knife Threading Needle Wrap Roller Buffing Roller Buffing Arm Cover Knurled Roller Applying Tension Wrap Roller Mechanism Spring One-Way Tension Roller Tape Adhesive Side Tape Supply Roll Tape Drum...

  • Page 88: Tape Loading - Upper Taping Head

    Operation (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running •...
  • Page 89 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown. Figure 3-4 – Tape Loading/Threading WARNING •...

  • Page 90: Maintenance

    Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 91: Cleaning

    Maintenance (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 92: Adjustments

    Adjustments WARNING • To reduce risk associated with shear, pinch, and entanglement hazards: - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is Figure 5-1 –...

  • Page 93: Applying Mechanism Spring

    Adjustments (continued) WARNING • To reduce risk associated with shear, pinch, and entanglement hazards: - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is running.

  • Page 94: Tape Leg Length

    Adjustments (continued) WARNING • To reduce the risk associated with One-Way shear, pinch, and entanglement Tension hazards: Roller Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running.

  • Page 95: Troubleshooting Guide

    Troubleshooting Troubleshooting Guide Cause Correction Problem The tape leg on the front of the The tape is threaded incorrectly The tape must go around the wrap roller before going around the case is too long one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
  • Page 96 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...

  • Page 97: Spare Parts/Service Information

    Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 2+ STD 2 Inch Upper Taping Head Qty.

  • Page 98: Replacement Parts Illustrations And Parts List

    Not all the parts listed are normally stocked items. Some parts or assemblies shown Important – are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability. 2011 December 2+ STD 2" Taping Head - NA...
  • Page 99 AccuGlide 2+ STD 2 Inch ™ Figure 10401 Figure 10397 (Upper) Figure 10399 (Lower) Figure 10395 Figure 10393 Figure 10387 (Upper) Figure 10389 (Lower) Figure 10391 Taping Head Assemblies - AccuGlide 2+ STD 2 Inch ™ 2011 STD 2" Taping Head - NA...
  • Page 100 AccuGlide 2+ STD 2 Inch ™ 23 21 Figure 10397 – Upper Head 2011 STD 2" Taping Head - NA...
  • Page 101 AccuGlide 2+ STD 2 Inch ™ Figure 10397 – 2" Upper Head Ref. No. 3M Part No. Description 10397-1 78-8133-9456-2 Frame – Tape Mount Upper Assembly 10397-2 78-8133-9458-8 Frame – Front Upper Assembly 10397-3 78-8068-4143-9 Guide – #1 10397-4 78-8068-4144-7 Guide –...
  • Page 102 AccuGlide 2+ STD 2 Inch ™ 12 11 12 13 Figure 10393 – Upper and Lower Heads 2011 STD 2" Taping Head - NA...
  • Page 103 AccuGlide 2+ STD 2 Inch ™ Figure 10393 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10393-1 78-8133-9509-8 Applying Arm #1 10393-2 78-8133-9510-6 Applying Arm #2 10393-3 78-8070-1221-2 Plate – Tape 10393-4 78-8070-1309-5 Shaft Roller 10393-5 78-8070-1367-3 Roller –...
  • Page 104 AccuGlide 2+ STD 2 Inch ™ Figure 10387 – Upper Head 2011 STD 2" Taping Head - NA...
  • Page 105 AccuGlide 2+ STD 2 Inch ™ Figure 10387 – 2" Upper Head Ref. No. 3M Part No. Description 10387-1 78-8070-1392-1 Buffi ng Arm – Sub Assembly 10387-2 78-8070-1391-3 Buffi ng Arm – Sub Assembly 10387-3 78-8052-6575-4 Shaft – Roller 10387-5 78-8137-1398-5 Roller - Buffi...
  • Page 106 AccuGlide 2+ STD 2 Inch ™ Figure 10395 – Upper and Lower Heads STD 2" Taping Head - NA 2011...
  • Page 107 AccuGlide 2+ STD 2 Inch ™ Figure 10395 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10395-1 78-8070-1388-9 Link – Arm Bushing Assembly 10395-2 78-8070-1389-7 Link – Arm Bushing Assembly 10395-3 78-8070-1271-7 Shaft – Pivot 10395-4 78-8017-9082-1 Bearing –...
  • Page 108 AccuGlide 2+ STD 2 Inch ™ Figure 10391 – Upper and Lower Heads 2011 STD 2" Taping Head - NA...
  • Page 109 AccuGlide 2+ STD 2 Inch ™ Figure 10391 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10391-1 78-8070-1217-0 Frame – Cut-Off Weldment 10391-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10391-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher...
  • Page 110 AccuGlide 2+ STD 2 Inch ™ Figure 10401 – Upper and Lower Heads 2011 2+ STD 2" Taping Head - NA...
  • Page 111 AccuGlide 2+ STD 2 Inch ™ Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – Tape Drum, 50 mm 10401-3 78-8017-9169-6 Nut – M18 x 1...
  • Page 112 AccuGlide 2+ STD 2 Inch ™ Figure 10399 – Lower Head 2+ STD 2" Taping Head - NA 2011...
  • Page 113 AccuGlide 2+ STD 2 Inch ™ Figure 10399 – 2" Lower Head Ref. No. 3M Part No. Description 10399-1 78-8133-9502-3 Frame – Tape Mount Lower Assembly 10399-2 78-8133-9500-7 Frame – Front Lower Assembly 10399-3 78-8068-4144-7 Guide – #2 10399-4 78-8068-4143-9 Guide –...
  • Page 114 AccuGlide 2+ STD 2 Inch ™ Figure 10389 – Lower Head STD 2" Taping Head - NA 2011...
  • Page 115 AccuGlide 2+ STD 2 Inch ™ Figure 10389 – Lower Head Ref. No. 3M Part No. Description 10389-1 78-8070-1391-3 Buffi ng Arm Sub Assembly, #1 10389-2 78-8070-1392-1 Buffi ng Arm Sub Assembly, #2 10389-3 78-8052-6575-4 Shaft – Roller 10389-5 78-8137-1398-5 Roller - Buffi...
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