3M Matic a88-I Instructions And Parts List
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3M Matic a88-I Instructions And Parts List

Adjustable case sealer
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Instructions and Parts List
3M-Matic
Type 11100
Adjustable Case Sealer
Serial #:
Important Safety Information
BEFORE INSTALLING OR OPERATING THIS EQUIPMENT
Read, understand and follow all safety and operating instructions.
Spare Parts
It is recommended you immediately order the spare parts listed in the "Spare
Parts/Service Information" section. These parts are expected to wear through
normal use, and should be kept on hand to minimize production delays.
3M-Matic
a88-I - Type 11100
™
Page i
44-0009-2118-7 / ECO# 0078045
a88-I
™
For reference, record machine serial number here.
International - ENG
Date Released:
05-22-18

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  • Page 1 Instructions and Parts List 3M-Matic a88-I ™ Type 11100 Adjustable Case Sealer Serial #: For reference, record machine serial number here. Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand and follow all safety and operating instructions. Spare Parts It is recommended you immediately order the spare parts listed in the “Spare...

  • Page 3: Replacement Parts And Service Information

    Replacement Parts and Service Information To Our Customers: This is the 3M-Matic /Scotch equipment you ordered. ™ ™ ® It has been set up and tested in the factory with Scotch Tapes. ® Included with each machine is an Instructions and Parts List Manual.
  • Page 5 Replacement Parts and Service Information To Our Customers: This is the 3M-Matic /Scotch equipment you ordered. It has been set up and ™ ™ ® tested in the factory with Scotch tapes. If any problems occur when operating this ®...

  • Page 7: Table Of Contents

    Table of Contents — Manual 1: a88-I Adjustable Case Sealer (For Taping Head information, see Manual 2: T8 Taping Heads) a88-I Semi-Automatic Case Sealer Page Cover Page Replacement Parts and Service Information ............... i - ii Table of Contents ......................... iii - v Acronyms and Abbreviations ....................
  • Page 9 Table of Contents — Manual 1: (continued) a88-I Adjustable Case Sealer (For Taping Head Information - See Manual 2 (2"): T8 Upper and Lower Taping Heads) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ................15 5.2 Overseas Shipment Packaging (Optional) ................15 5.3 Handling and Transportation of Uncrated Machine .............
  • Page 11 Table of Contents — Manual 1: (continued) a88-I Adjustable Case Sealer (For Taping Head Information - See Manual 2 (2"): T8 Upper and Lower Taping Heads) 12. Operation 12.1 Operator’s Correct Working Position ................25 12.2 Starting the Machine ....................... 25 12.3 Starting Production ......................
  • Page 12 3M-Matic ..Trademark of 3M St. Paul, MN 55144-1000 Scotch ..Trademark of 3M St. Paul, MN 55144-1000 Drw... . Drawing Ex.

  • Page 13: Introduction

    1. Introduction Manufacturing Specifi cations / Description / Intended Use The 3M-Matic a88-I Adjustable Case Sealer with T8 ™ Taping Heads is designed to apply a “C” clip of Scotch pressure-sensitive fi lm box ® sealing tape to the top and bottom center seam of regular slotted containers.

  • Page 14: How To Read And Use The Manual / Reference Documents

    3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition July 2018 © 3M 2018. All rights reserved. The manufacturer reserves the right to change the product at any time without notice. Publication © 3M 2018. 44-0009-2118-7.

  • Page 15: General Information

    2. General Information 2.1 Data Identifying Manufacturer and Machine Identi cation Plate Part Number Carl-Schurz- 3M-Matic Strasse 1 D41453 For Commercial Use Only Neuss, Deutschland Model Serial Number Year Ampere Watt Type Electrical Drawing SCCR Volt Hertz Phase Data for Technical Assistance and Service...

  • Page 16: Warranty / Contents

    Contents: a88-I Adjustable Case Sealer (1) a88-I Adjustable Case Sealer, Type 11100 (1) Tool and Spare Parts Kit (1) Instruction and Parts Manual International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 4 05-22-18 44-0009-2118-7 / ECO# 0078045...

  • Page 17: Safety

    Warning which, if not avoided, on the could result in death machine frame or serious injury and/ or property damage. International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 5 05-22-18 44-0009-2118-7 / ECO# 0078045...

  • Page 18: Table Of Warnings

    Never put your hands inside any part jammed boxes from the machine while of the machine while it is working. the machine is running. Serious injury may occur (Figure 3-4). International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 6 05-22-18...
  • Page 19 - Always feed boxes into the machine by pushing only from the end of box. Figure 3-8 International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 7 05-22-18...

  • Page 20: Operator's Qualifi Cations

    - The operator must pay attention qualifi ed personnel to operate and to the blades during the tape service this equipment. replacement. International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 8 05-22-18 44-0009-2118-7 / ECO# 0078045...

  • Page 21: Operator's Required Skill Levels

    Stopped by pressing Adjusting box size the EMERGENCY STOP Tape replacement button Blade replacement Electric power Drive belt replacement disconnected Ordinary maintenance International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 9 05-22-18 44-0009-2118-7 / ECO# 0078045...

  • Page 22: Component Locations

    Drive Belt Assembly Adjustable Side Guides Adjustable Leg Control Panel Conveyor Extension Attachment Width Adjustment Figure 3-9 a88-I Case Sealer Components (Left Front View) International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 10 05-22-18 44-0009-2118-7 / ECO# 0078045...

  • Page 23: Table Of Warnings And Replacement Labels

    3. Safety (continued) 3.13 Table of Warnings and Replacements Labels STOP 3M Logo (not shown) Figure 3-10 Replacement Labels / 3M Part Numbers International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 11 05-22-18 44-0009-2118-7 / ECO# 0078045...

  • Page 24: Power Requirements

    - 1.25mm 2 Power Cable Power Socket - 0.5 KVA Contact your 3M Representative for power requirements not listed above. 4.2 Operating Rate Belt speed is 23m/minute. Actual production rate is dependent on operator's dexterity. Boxes must be 18 inches (455mm) apart minimum.

  • Page 25: Tape

    BOX LENGTH IN DIRECTION OF SEAL = SHOULD BE GREATER THAN 0.6 BOX HEIGHT Any box ratio approaching this limitation should be test run to ensure performance. International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 13...

  • Page 26: Machine Dimensions

    • Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit. • Exit conveyors (powered or gravity) must convey sealed boxes away from machine. International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released:...

  • Page 27: Shipment, Handling, And Storage 5.1 Packed Machine Shipment And Handling

    - Do not stack anything over the Figure 5-3 machine. - It is possible to stack a maximum of 2 machines (if they are in their original packing). International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 15 05-22-18 44-0009-2118-7 / ECO# 0078045...

  • Page 28: Unpacking

    For the disposal of the above materials, please follow the Height Adjustment Belt Width environmental directives or the law in your country. . Adjustment Figure 6-4 International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 16 05-22-18 44-0009-2118-7 / ECO# 0078045...

  • Page 29: Installation

    3 - Lock the screws. 4 - Repeat the operation for all legs. (It is not necessary to fi x or anchor the machine to the fl oor). Figure 7-3 International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 17 05-22-18...

  • Page 30: Taping Heads Completion

    − Keep hands and fi ngers away from Figure 7-4 tape cutoff blades under orange blade guards. The blades are extremely sharp. International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 18 05-22-18 44-0009-2118-7 / ECO# 0078045...

  • Page 31: Theory Of Operation

    E-Stop 8.3.2 Emergency Stop The LATCHING EMERGENCY STOP BUTTON is located on the top center of the machine (Figure 8-3). Figure 8-3 International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 19 05-22-18 44-0009-2118-7 / ECO# 0078045...

  • Page 32: Controls

    9.2 Box Height Adjusting Crank Figure 9-2 Power Button 9.3 On/Off Switch Figure 9-3 E-Stop 9.4 Lockable Emergency Stop Button Figure 9-4 International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 20 05-22-18 44-0009-2118-7 / ECO# 0078045...

  • Page 33: Safety Devices

    • Have a max. length 30.5m [100 ft] − Allow only properly trained and qualifi ed • Be properly grounded. personnel to operate and service this equipment. International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 21 05-22-18...

  • Page 34: Set-Up And Adjustments

    6. Refer to Manual 2, "Adjustments— Changing Tape Leg Length", for taping head setup. 7. Replace taping heads in the reverse order of disassembly. Figure 11-3 International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 22 05-22-18 44-0009-2118-7 / ECO# 0078045...

  • Page 35: Run Boxes To Check Adjustment

    − Keep hands, hair, loose clothing, and jewelry away from moving belts and taping heads. International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 23 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 36 International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 24 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 37 1. Taping units blade guard switch on the main and disconnect 2. Latching emergency stop button electric power (Figure 12-3). 3. STOP (OFF) (O) main switch International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 25 05-22-18...
  • Page 38 Lubricate compression rollers Squeaking noise as boxes pass Lubricate column bearings Dry column bearings through machine Replace column bearings Defective column bearings International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 26 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 39 4. Turn the main rotary switch STOP/OFF work on the machine. At the end of every mainte- 5. Safety guards - drive belts nance operation, check the safety devices. International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 27...
  • Page 40 − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 28 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 41 • To reduce the risk associated with mechanical and electrical hazards: − Allow only properly trained and qualifi ed personnel to operate and service this equipment. International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 29 05-22-18...
  • Page 42 3.5kg (7 lbs) Pull Force with 25mm (1 inch) at Mid-span Discharge End Infeed End Figure 13-4 Box Drive Belt Tension Adjustment International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 30 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 43 ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 31 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 44 International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 32 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 45 - (Figure 14-2). Figure 14-2 15. Additional Information 15.1 Statement of Conformity 15.2 Emission of Hazardous Substances Nothing to report International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 33 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 46 Color: Brown / Blue / Green Red or Blue Start Lamp Contactor Motor Line: 0.75*3C Color: Brown / Blue / Green Lamp Figure 16-2 International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 34 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 47 Contactor NOX1 7151AV01 Power Lamp 220V 7150AV01 Blanking Plug 7025AG16 Fixed Seat 72561003 Fuse (if applicable) 7250FH01 Fuse Seat (if applicable) 7155AL01-1 Enclosure International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 35 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 48 • Machine Model • Serial Number • Figure Number • Position Tool Kit • 3M Part Number (11 Digits) • Description A tool kit, part number 78-8060-8476-6, • Quantity is supplied with the machine as a stock item. The kit contains the necessary open...
  • Page 49 Options and Accessories Type 11000 For additional information on the options and Frame Assemblies accessories listed below - contact your 3M Representative. To Order Parts: 1. Refer to fi rst illustration, Part Number Option / Accessory Frame Assemblies, for the...
  • Page 50 International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 38 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 51 Column Assembly Figure - Side Belt Assembly Figure - Machine Base Assembly Frame Assemblies (Note - See Section 16 for Electrical Information) International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 39 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 52 Adjustable Case Sealer 19 18 Figure - Side Belt Assembly International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 40 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 53 CA3015/L0 Spindle Support SB-39 745111L1 Motor 110V/60HZ,T18:1 745122L Motor 220V/60HZ,T18:1 745122L2 Motor 220V/50HZ,T15:1 745124L2 Motor 240V/50HZ,T15:1 745138L1 Motor 380V/50HZ,T15:1 745140L1 Motor 400V/50HZ,T15:1 International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 41 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 54 Adjustable Case Sealer Figure - Column Assembly International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 42 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 55 Screw M8*20L & S.W & Washer CA-33 91350001 Rubber Plug CA-34 30302020 Bearing 6202ZZ CA-35 CA304500 Bearing Seat CA-36 10140616 Screw M6*16L International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 43 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 56 Adjustable Case Sealer Figure - Machine Base Assembly International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 44 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 57 CA302400 Roller (Long) MB-17 CA302300 Roller (Short) MB-18 CA33070A B-Plate MB-19 CA33060A A-Plate MB-20 10100812 Screw M8*12L & Spring Washer & Washer International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 45 05-22-18 44-0009-2118-7 / ECO# 0078045...
  • Page 58 International - ENG 3M-Matic a88-I - Type 11100 ™ Date Released: Page 46 05-22-18 44-0009-2118-7 / ECO# 0078045...

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