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Eclipse Linnox SP CCS-LS Installation Manual

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Installation Guide
No. 159, 2/20/04
Linnox SP
Burners
Model CCS-LS
Version 1

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Summary of Contents for Eclipse Linnox SP CCS-LS

  • Page 1 Installation Guide No. 159, 2/20/04 Linnox SP Burners Model CCS-LS Version 1...
  • Page 2 WARRANTY otherwise, is limited to the furnishing of such replacement parts and Eclipse will not be liable for any other injury, loss, damage or expenses, whether direct or consequential, including but not limited to loss of use, income of or damage to material arising in connection with the sale, installation, use of, inability to use or the repair or replacement of Eclipse’s products.

  • Page 3: About This Manual

    610, 710, 720, 730, 742, 744, 760, 930 Purpose The purpose of this manual is to make sure that you carry out the installation of a safe, effective and trouble-free combustion system. Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...

  • Page 4: Document Conventions

    Act carefully. Note: Indicates an important part of the text. Read thoroughly. If you need help, contact Eclipse Combustion or your local Eclipse OW TO representative. Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...

  • Page 5: Table Of Contents

    Introduction............20 Troubleshooting Procedures........20 Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...

  • Page 6: Introduction

    Direct spark ignition • Exchangeable igniter and flame rod from outside of the installation. • Modulating control (Air and gas) • Exchangeable burner modules varying from 24 to 720 kW per 300 mm. Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...

  • Page 7: Safety

    Guide before attempting to light the burner. The Guide provides information for installing, operating and maintaining the Eclipse burner within the limits of its design specifications. Do not deviate from any instructions or application limits without written advice from Eclipse Combustion.

  • Page 8: Introduction

    Protect the burner from weather, damage, dirt and moisture. Protect the burner package from excessive temperatures and humidity. Storage When storing the burner for an extended period, Eclipse recommends placing it in a cool, clean, dry room. INSTALLATION Air Supply...

  • Page 9: Burner Mounting

    Gas inlet pressures must stay within the specified range. Pressure above the specified range can damage the ratio regulator. Pressure below the specified range can impair the ability of the ratio regulator to control the gas flow. Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...

  • Page 10: Electrical Supply

    4. Be sure correct air and gas pressures are available. 5. At systems with high negative or positive process pressures, take care that pressure switches and pressure regulators (purge air) are cross connected to the process pressure. Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...

  • Page 11: Description Of Start Up Sequence

    The mixture is ignited at the burner base, after which the flame is detected and monitored by a flame ionisation probe or an ultra violet scanner (10). Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...

  • Page 12: Diagram (Pid)

    14. Pressure switch, air 15. Pressure switch, gas Pg. Gas pressure at mixer inlet Pa. Air pressure at mixture inlet Pm. Mixture pressure Pp. Process pressure Pgv. Gas pressure at valve train inlet Eclipse Linnox Model CCS-LS, Installation Guide 159, 12/18/03...

  • Page 13: Commissioning

    4. Ensure that all pre-checks have been completed in compliance with current legislated standards. 5. Ensure that the following instruments are available - digital or “U”- tube manometer for pressure adjustments. - µA - meter to measure flame signal strengths. Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...

  • Page 14: Step 2: Dry Run

    BV. The BV is closed when the shaft slot is perpendicular to the direction of air flow through the BV. For adjustment of the BV, adjust the lever mechanism. Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...

  • Page 15: Step 4: Start Up

    (5) one turn clockwise to increase gas flow and try to ignite the burner again. d. Repeat steps b and c until burner ignites. If the burner does not ignite, follow guidelines in Section 7 “Trouble- shooting”. Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...
  • Page 16 If the flame tip is dominantly orange, the burner may be set too gas rich. Refer to Section 7 for trouble-shooting tips. The burner flame shields are allowed to glow red hot, depending on the burner capacity rating and the process temperatures. Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...

  • Page 17: Step 5: Operating Checks

    6 and 7 again to check and re-adjust the low fire setting. Caution: Adjusting the burner too gas-rich will shorten the life time of the burner elements and flame shields. Therefore, have a qualified Eclipse engineer adjust and regularly check the burner settings. Step 5: Operating checks 1.

  • Page 18: Maintenance

    Check the flame shields, burner elements and all joints for wear or damage. · Check if the burner element fixing nuts are tight. · Clean the burner. Flame shields must not be covered with dust or dirt. Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...
  • Page 19 · Check and clean or replace the igniter / flame rod flame rod Thermal · Check the direct burner surroundings for signs of overlaod excessive corrosion or deformation due to thermal overload. Repair or replace insulation or thermal protection shields if necessary. Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...

  • Page 20: Troubleshooting

    The support gas valve is not opening. Check wiring to the support gas valve. Check the output from the burner programmer. The support gas flow is adjusted too Open adjusting valve 1 turn. · low. Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...
  • Page 21 Not enough gas (Air is OK): · Gas pressure into the ratio regulator Check for sufficient gas is too low. pressure. Flame has irregular · Burner elements blocked. Clean burner elements. pattern showing holes. Eclipse Linnox Model CCS-LS, Installation Guide 159, 2/20/04...
  • Page 22 Offered By: Power Equipment Company 2011 Williamsburg Road Richmond, Virginia 23231 Phone (804) 236-3800 (804) 236-3882 www.peconet.com...

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