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ECLIPSE INFORMATION GUIDE
IMMERSO–PAK PACKAGED BURNERS
Important Notices About Safe Burner Operation
WARNING
General Precautions
1.0 Applications
Series 100 IP
100 IP burner shown
with standard valve train
The burners covered in this Guide are designed to mix fuel with air and burn
the resulting mixture. All fuel burning devices can cause explosions and
fires when improperly applied, installed, adjusted, controlled, or main-
tained. This Guide will provide information for using these burners for their
limited design purpose. Do not deviate from any instructions or application
limits in this Guide without written advice from the Eclipse Combustion Divi-
sion in Rockford, Illinois. Read this entire Guide before attempting to light
burners. If you do not understand any part of the information in this Guide,
contact your local Eclipse representative or Eclipse Combustion before pro-
ceeding further.
Store the burner inside. Exposure to the elements can damage the burner.
Adjustment, maintenance, and troubleshooting of the mechanical parts of this unit
should be done by people with good mechanical aptitude and experience with
combustion equipment.
Order replacement parts from Eclipse Combustion only. Any customer-supplied
valves or switches should carry UL, FM, CSA, and/or CGA approval where appli-
cable.
The best safety precaution is an alert and competent operator. Thoroughly instruct
new operators so they demonstrate an adequate understanding of the equipment
and its operation. Regular retraining must be scheduled to maintain a high degree
of proficiency. Eclipse Combustion or your local Eclipse representative can provide
training upon request.
The operator must have easy access to this Information Guide at all times.
Eclipse 100 Series Immerso-Pak burners are packaged nozzle-mixing burners de-
signed to fire long single- or multi-pass immersion tubes. Applications include large
industrial immersion heating equipment such as cleaning tanks, spray washers,
salt baths, quenching and tempering tanks, and large asphalt tanks.
ECLIPSE COMBUSTION
Info 355
8/96
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Related Manuals for Eclipse Immerso-Pak 100 IP Series
Summary of Contents for Eclipse Immerso-Pak 100 IP Series
- Page 1 This Guide will provide information for using these burners for their limited design purpose. Do not deviate from any instructions or application limits in this Guide without written advice from the Eclipse Combustion Divi- sion in Rockford, Illinois. Read this entire Guide before attempting to light burners.
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Page 2: Installation
4.0 Installation Burner Inspection Make a thorough inspection of the burner when uncrating and before installing it. If any parts appear broken, bent, or damaged, contact your Eclipse representative or the Eclipse factory before installing the burner. Companion Flange A companion flange must be welded to the immersion tube. This flange may be pur- chased from Eclipse or supplied by others;... - Page 3 Figure 1– Immersion Tube Design 1.414 Times Angles Cut At Add 1.5' (457 mm) The Actual 22.5° and 67.5° equivalent length* Pipe O.D. for each elbow and 3' (914 mm) for each “U”-bend. Twice The Twice The Actual Actual Pipe O.D. Pipe O.D.
- Page 4 Figure 3. Gas Metering Orifice Each burner is test fired at Eclipse before shipment and supplied with a tag (Figure 6) showing the differential gas pressure that corresponds to maximum rated input. This provides only an approximate measurement of gas flow. For more precise measure- ment, or if the burner will be operated at less than maximum input, install a gas meter- ing orifice upstream of the burner.
- Page 5 Yellow Main Gas Solenoid #2 Air Flow Switch Blue Flame Rod Green Temp. Eclipse Controller 5605-33 LS-2 Switch R B W In MGV #2 • EMA 418-1 drive motor starts burner in low fire position, then starts to control after main gas valve reaches fully open position.
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Page 6: Start-Up & Adjustment
Pilot gas flow is set at the Eclipse factory during test firing and should be satisfactory for most applications. If pilot adjust- ment is required, see the detailed instructions in Figure 7. - Page 7 Recycle to Verify Firing Rates Cycle the burner several times to verify that the system is properly adjusted at all firing rates. Burner Shutdown Turn the main and pilot gas valves off. Turn the burner on/off switch to “off.” Figure 6 – Supplied Burner Tag ECLIPSE 100 SERIES IMMERSO-PAK® Pilot Gas Pilot Pilot Gas Regulator Manual Cock...
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Page 8: Troubleshooting
6.0 Trouble-Shooting CAUTION Trouble shooting of panels and electrical circuits should be done by qualified plant electricians, technicians, or engineers experienced in all facets of this type of combustion equipment. PROBLEM CAUSE(S) 1. On initial start-up, gas line may be filled with air. Repeat ignition trial sev- Pilot fails to light. -
Page 9: Maintenance
Ignition plugs and flame rods wear out over long periods of normal burner operation. Eclipse recommends that the user keep at least one of each in stock at all times to prevent nuisance shutdowns. See Figure 5 for plug and rod numbers.