Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for Eclipse RatioMatic RM Series
Summary of Contents for Eclipse RatioMatic RM Series
- Page 1 Installation Guide 110 12/3/2014 Eclipse RatioMatic Burners RM Series Version 5...
- Page 2 Please send your corrections and comments to our Technical Documentation Specialist. Product Name Item # It must be understood that Eclipse’s liability for its product, DD MMM YYYY whether due to breach of warranty, negligence, strict liability, or otherwise is limited to the furnishing of...
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Page 3: Table Of Contents
Step 4: Set Low Fire Gas (RM1000-RM3000 only)....... 19 Step 5: Verify Settings (RM1000-RM3000 only) ......19 Maintenance & Troubleshooting ............20 Monthly Checklist ................20 Yearly Checklist ................20 Troubleshooting ................21 Appendix....................i Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... -
Page 4: Introduction
The purpose of this manual is to ensure the installation and adjustment of a safe, effective and trouble-free combustion system. Figure 1.1. RatioMatic Burner (RM0050 - RM0700) Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... -
Page 5: Safety
■ The burners, described herein, are designed to mix should adjust, maintain or troubleshoot any mechanical or fuel with air and burn the resulting mixture. All fuel electrical part of this system. Contact Eclipse for any burning devices are capable of producing fires and needed commissioning assistance. -
Page 6: Installation
Phone: +32-25196811 • NFPA Standard 70 Fax: +32-25196819 • IEC60364 www.cen.eu • CSA C22 Comité Européen de Normalisation Electronique • BS7671 Stassartstraat 36 B-1050 Brussels Phone: +32-25196871 Fax: +32-25196919 www.cenelec.org Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... -
Page 7: Checklist Before Installation
Refer to the manual of bolts to match the clearance holes “C” on the burner your selected control for proper selection of the scanner. mounting flange. Refer to the appropriate RatioMatic datasheet. Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... - Page 8 Fiber insulation Chamber insulation Figure 3.5. Silicon Carbide (SiC) Combustor CAUTION ■ When replacing SiC combustor be sure gasket is installed, tighten screws evenly, and do not use excessive force. Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014...
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Page 9: Refractory Block Curing Schedule
• Ambient to 600°F (315°C) at 100°F (55°C) per hour. • 600 °F (315°C) to 1000°F (540°C) at 25°F (14°C) per hour. Figure 3.7. Burner Piping • Hold the refractory block at 1000°F (540°C) for 12 hours. Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... - Page 10 (stacked 0, 1, or 2 high) to ensure proper alignment. Additionally, a flexible coupling can be used to handle minor misalignment. NOTICE ■ Please verify that piping complies with all applicable codes and/or standards. Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014...
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Page 11: Setting Ignitor Location (Rm1000-Rm3000)
Figure 3.11. Spark Rod Distance Dimension A, RM Model mm (inches) RM1000 82 (3.2) RM1250 82 (3.2) RM1500 95 (3.7) RM2000 95 (3.7) RM2500 95 (3.7) RM3000 95 (3.7) Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... -
Page 12: Adjustment, Start & Stop
■ If simulated limits or simulated flame failure do not shut down the fuel system within the required failure response time, immediately correct the Figure 4.1. Air Butterfly Valve problem before proceeding. Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... -
Page 13: Step 2: Set Low Fire Air
6. Return the control motor to the low fire position. c. Rotate the air butterfly valve shaft to a fully closed 7. Close the pressure taps. position. (Holes in the butterfly valve will supply low fire air.) Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... -
Page 14: Step 3: Ignite The Burner (Rm0050-Rm0700 Only)
Bypass start gas with fuel orifice meter Procedure “D”. Bypass start gas without fuel orifice meter Procedure “C”. Main gas Main gas shut-off shut-off valve train valve train Figure 4.6. Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... - Page 15 Repeat steps b and c until burner ignites. If Internal bypass necessary, refer to Chapter 5 for troubleshooting adjusting screw tips. Figure 4.10. Ratio Regulator with Internal Bypass Adjusting Screw Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014...
- Page 16 250°F (121°C), shut off combustion air blower. b. Restart combustion air blower and ignite burner. c. Verify repeatability of ignition and low fire flame signal. Main gas shut-off valve train Figure 4.11. Procedure C Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014...
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Page 17: Step 4: Set Low Fire Gas (Rm0050-Rm0700 Only)
9. Adjust bypass gas flow with ALO adjusting screw to 4. Ignite the burner. achieve the low fire gas flow indicated on datasheet. Refer to the fuel orifice meter literature for instructions on flow measurement. Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... -
Page 18: Step 5: Verify Settings (Rm0050-Rm0700 Only)
“Air P vs. Air Flow” graph on the datasheet. description of an erratic flame signal.) 5. Drive the control motor to low fire and verify low fire flame signal and flame appearance (if viewing). Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... -
Page 19: Step 4: Set Low Fire Gas (Rm1000-Rm3000 Only)
5. After adjusting the low fire flame, return to high fire and check gas differential pressure as described in Figure 4.20. Ratio Regulator Step 4. Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... -
Page 20: Maintenance & Troubleshooting
1. Test (leak test) safety shut-off valves for tightness of closure. 2. Test pressure switch settings by checking switch movements against pressure settings and comparing these with the actual impulse pressure. Figure 5.1. Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... -
Page 21: Troubleshooting
Swap the flamerod with the spark rod so Flamerod is directly beneath the that the flamerod is 180° from the combustion air inlet. combustion air inlet. Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014... - Page 22 Main gas proportionator spring is set for too long, soft or yellow. much flow, or pilot gas cock adjustment is open too far. Too much gas flow. Insufficient air flow due to dirty blow filter or impeller. Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014...
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Page 23: Appendix
Appendix Conversion Factors Metric to English From Multiply By actual cubic meter/h (am³/h) actual cubic foot/h (acfh) 35.31 normal cubic meter/h (Nm³/h) standard cubic foot /h (scfh) 38.04 degrees Celsius (°C) degrees Fahrenheit (°F) (°C x 9/5) + 32 kilogram (kg) pound (lb) 2.205 kilowatt (kW)