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Summary of Contents for SIGMATEK HGW 1033
- Page 1 HGW 1033/-01 Wireless Handheld Operating Panel Technical Manual Date of creation: 14.01.2019 Version date: 20.08.2019 Article number: 12-246-1033-E...
- Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in the handbook and assumes no responsibility for damages that occur through use of...
- Page 3 Process data, procedures and parameters are comforta- bly presented on the 10.1” display and can be entered or changed via the touch screen. The HGW 1033 can be coupled with machines via base stations, which allows the flexible application of the oper- ating unit.
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Page 4: Table Of Contents
10.1“ HANDHELD OPERATING PANEL HGW 1033 Contents Introduction ................6 Target Group/Purpose of this Manual ........6 Important Reference Documentation ......... 6 Contents of Delivery ..............6 Basic Safety Guidelines ............7 Symbols Used ................7 Disclaimer ..................8 General Safety Guidelines ............9 Designated Use ................ - Page 5 Antennae................... 17 Miscellaneous ................18 Mechanical Dimensions ............19 HGW 1033 ..................19 HGW 1033-01 ................20 HGW 1033 with BWH ..............21 HGW 1033-01 with BWH ............. 22 Interfaces ................23 Connections Bottom..............23 6.1.1 X1: USB 2.0 (Type A) ............... 23 6.1.2...
- Page 6 10.1“ HANDHELD OPERATING PANEL HGW 1033 Transport/Storage ..............41 Assembly/Installation ............42 Check List ..................42 9.1.1 Check Contents of Delivery ............... 42 Preparing the Hardware ............. 42 10 Operation/Start-up ..............43 10.1 Battery/Power Supply ..............44 10.2 Configuration ................44 10.3 Testing the Operating Area ............45 10.4...
- Page 7 10.1“ HANDHELD OPERATING PANEL HGW 1033 14 Disposal ................. 52 15 Accessories ................53 15.1 Antennae ..................53 15.2 Touch Pen ..................53 15.3 Edge Protection ................53 16 Application Information ............54 16.1 Visualization ................54 16.1.1 Application Example ................. 54 16.2...
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Page 8: Introduction
10.1“ HANDHELD OPERATING PANEL HGW 1033 Introduction Target Group/Purpose of this Manual This manual contains all information required for operating the HGW 1033. This manual is intended for: • Project planners • Technicians • Configurators/commissioning engineers • Machine operators •... -
Page 9: Basic Safety Guidelines
10.1“ HANDHELD OPERATING PANEL HGW 1033 Basic Safety Guidelines Symbols Used The following symbols are used in the operator documentation for warning and danger mes- sages, as well as informational notes: DANGER Identifies an immediate danger with high risk, which will lead to immediate death or serious injury if not avoided. -
Page 10: Disclaimer
Please thoroughly read the corresponding data sheets, operating instructions and this system handbook before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through non-compliance with these instructions or applicable regulations. The general and special safety instructions described in the following sec- tions, as well as technical regulations, must therefore be observed. -
Page 11: General Safety Guidelines
HGW or BWH should be used does not comply with the guideline, operating this product is prohibited. Operate the unit with devices and accessories approved by SIGMATEK only. CAUTION Handle the device with care and do not drop or let fall. -
Page 12: Designated Use
10.1“ HANDHELD OPERATING PANEL HGW 1033 Designated Use CAUTION In addition, the Safety Guidelines in the other sections of these instructions must be observed. These instructions are visually emphasized by symbols. The module complies with EN 61131-2. In combination with a machine, the machine builder must comply with EN 60204-1 standards. -
Page 13: Residual Risks
10.1“ HANDHELD OPERATING PANEL HGW 1033 Residual Risks CAUTION According to the EU guideline 2006/42/EG (machine guideline), the machine manufacturer must perform a risk assessment, which includes the possible residual risks posed by the product. These include: • unwanted movements of driven machine components •... -
Page 14: Guidelines
3.2.1 EU Conformity Declaration CE Declaration of Conformity The HGW 1033/-01 conforms to the following European guidelines: • 2006/42/EG “Directive of the European Parliament and of the Coun- cil of 17 May 2006 on Machinery and Change to the Directive 95/16/EC”... -
Page 15: Technical Data
10.1“ HANDHELD OPERATING PANEL HGW 1033 Technical Data Performance Data Processor EDGE2 Technology Processor cores Internal cache 32-kbyte L1 Instruction Cache 32-kbyte L1 Data Cache 512-Kbyte L2 Cache Internal program and 2048 Mbytes data memory (DDR3 RAM) Internal remnant 512-kbyte MRAM... -
Page 16: Electrical Requirements
10.1“ HANDHELD OPERATING PANEL HGW 1033 Real-time clock yes (buffered circa 3 days via internal battery) Temperature sensors 4 (2x LP, 1x CPU, 1x battery) Cooling passive (fanless) Input voltage measurement For safety reasons, the device may only be expanded by trained personnel. -
Page 17: Display
10.1“ HANDHELD OPERATING PANEL HGW 1033 Display 10.1” TFT LCD color display Type Active range 135.6 (V) x 216.96 (H) mm Resolution WXGA 800 x 1280 pixels Color depth 18-bit RGB (16.7 million colors) LCD mode normal black LCD Polarizer... -
Page 18: Environmental Conditions
10.1“ HANDHELD OPERATING PANEL HGW 1033 Environmental Conditions -5 … +60 °C (in transport mode) Storage temperature Environmental temperature, dis- 0 ... +50 °C charging Environmental temperature charg- 0 ... +40 °C Humidity 10-95 %, non-condensing Installation altitude above sea... -
Page 19: Wireless
Non-compliance with these specifications can result in legal consequences, for which SIGMATEK accepts no liability! Already during the planning stage, caution must be taken to ensure that the radio channels are configured so that interference with other products is pre- vented. -
Page 20: Miscellaneous
10.1“ HANDHELD OPERATING PANEL HGW 1033 CAUTION Only antennae approved by SIGMATEK can be used. See chapters 15.1. Seules les antennes recommandées par SIGMATEK peuvent être utilisées. Voir chapitre 15.1. Regularly check the screw fitting for the antennae. If necessary, manually tighten them or use a torque wrench (1 Nm) for SMA connectors. -
Page 21: Mechanical Dimensions
10.1“ HANDHELD OPERATING PANEL HGW 1033 Mechanical Dimensions HGW 1033 Dimensions 226 x 266 x 76 mm (W x H x D) Material housing: PC/ASA color: RAL7024 front: glass 1.1 mm Weight 1.27 kg 20.08.2019 Page 19... -
Page 22: Hgw 1033-01
10.1“ HANDHELD OPERATING PANEL HGW 1033 HGW 1033-01 Dimensions 264 x 247 x 76 mm (W x H x D) Material housing: PC/ASA color: RAL7024 front: glass 1.1 mm Weight 1.27 kg Page 20 20.08.2019... -
Page 23: Hgw 1033 With Bwh
10.1“ HANDHELD OPERATING PANEL HGW 1033 HGW 1033 with BWH Dimensions 226 x 313 x 105 mm (W x H x D) Weight 2.77 kg 20.08.2019 Page 21... -
Page 24: Hgw 1033-01 With Bwh
10.1“ HANDHELD OPERATING PANEL HGW 1033 HGW 1033-01 with BWH Dimensions 264 x 294 x 105 mm (W x H x D) Weight 2.77 kg Page 22 20.08.2019... -
Page 25: Interfaces
10.1“ HANDHELD OPERATING PANEL HGW 1033 Interfaces Connections Bottom 6.1.1 X1: USB 2.0 (Type A) Function +5 V, I = 500 mA out,max The Type-A interface can be used to connect various USB devices (keyboard, mouse, stor- age media, hubs, etc.). -
Page 26: X2: Usb 2.0 Dualrole (Type C)
10.1“ HANDHELD OPERATING PANEL HGW 1033 6.1.2 X2: USB 2.0 DualRole (Type C) Function A1, B1 A2, B2 n.c. A3, B3 n.c. A4, B4 VBUS A5, B5 CC1, CC2 A6, B6 USB2.0 D+ A7, B7 USB2.0 D- A8, B8 SBU1, SBU2... -
Page 27: Rear Connectors
10.1“ HANDHELD OPERATING PANEL HGW 1033 Rear Connectors 6.2.1 X15: Power/Data Function Plug-in detection n.c. HGW COM H HGW COM L CAUTION The X15 plug can only be connected to the base station via docking! La fiche du X15 ne peut être connectée à la station de base que par l'inter- médiaire d'une station d'accueil ! - Page 28 10.1“ HANDHELD OPERATING PANEL HGW 1033 CAUTION Ensure that the X15 plug and its pins are always clean, since contamination (e.g. in environments with iron dust) can lead to leakage current while charg- ing. This would result in short circuits and unexpected heating of the con- nector.
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Page 29: Display
10.1“ HANDHELD OPERATING PANEL HGW 1033 Display 6.3.1 Underside LED Status Definition Panel is off or LED was disabled LED off via the application Device in RUN mode LED lights green freely configurable via application. 20.08.2019 Page 27... -
Page 30: Front
10.1“ HANDHELD OPERATING PANEL HGW 1033 6.3.2 Front 6.3.2.1 Status LEDs Position Color Definition green configurable, for example: battery User LED left warning configurable, for example: WLAN User LED right blue connection Page 28 20.08.2019... -
Page 31: Wlan
10.1“ HANDHELD OPERATING PANEL HGW 1033 WLAN CAUTION This device has sensitive antennae. These must be handled carefully and kept free from sources of interference (metal, hand). Otherwise, the error free function of the WLAN connection cannot be guaranteed. This device has sensitive antennae. These must be handled carefully and kept free from sources of interference (metal, hand). - Page 32 10.1“ HANDHELD OPERATING PANEL HGW 1033 CAUTION Only antennae approved by SIGMATEK GmbH & Co KG can be used. Other antennae can damage the device, as well as invalidate the radio permits. Seules des antennes recommandées par SIGMATEK GmbH & Co KG peu- vent être utilisées.
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Page 33: Acoustic
10.1“ HANDHELD OPERATING PANEL HGW 1033 Acoustic The operating panel is equipped with an alarm signal (Piezo). To avoid minimizing the spec- ified volume, the sound outlet must be kept free of obstacles (finger...). 20.08.2019 Page 31... -
Page 34: On/Off Button (Illuminated)
10.1“ HANDHELD OPERATING PANEL HGW 1033 On/Off Button (illuminated) In addition to switching the device on and off, the On/Off button is also used for user-defined functions. These can be individually configured with LASAL Class 2. Pressing the on/off button for longer than 3 seconds while on shuts the device down imme- diately (Hard-OFF). -
Page 35: Status And Error Messages
10.1“ HANDHELD OPERATING PANEL HGW 1033 Status and Error Messages Status and error messages are shown in the status test of the LASAL CLASS software. POINTER or CHKSUM messages are shown on the terminal screen. Number Message Definition Cause/solution RUN RAM... - Page 36 10.1“ HANDHELD OPERATING PANEL HGW 1033 WATCHDOG The program was interrupted via the Possible Causes: watchdog logic. User program interrupts blocked over a longer period of time (STI command forgotten). Programming error in a hardware interrupt. INB, OUTB, INW, OUTW instruc- tions used incorrectly.
- Page 37 10.1“ HANDHELD OPERATING PANEL HGW 1033 STOP BRKPT The CPU was stopped by a breakpoint in Info the program. CPU STOP The CPU was stopped by the program- Info ming software. INT ERROR The CPU has triggered a false interrupt...
- Page 38 OP INSTALLED The operating system has been rein- Info stalled. OS TOO LONG The operating system cannot be loaded; Restart, report error to SIGMATEK. too little memory. NO OPERATING Boot loader message. Restart, report error to SIGMATEK. SYSTEM No operating system found in RAM.
- Page 39 An error has occurred during a floating- ERROR point operation. DIAS-RISC-ERROR Error from the Intelligent DIAS Master. Restart, report error to SIGMATEK. INTERNAL ERROR An internal error has occurred, all appli- Restart, report error to SIGMATEK. cations are stopped. FILE ERROR An error has occurred during a file opera- tion.
- Page 40 10.1“ HANDHELD OPERATING PANEL HGW 1033 C-DIAS ERROR A connection error with a C-DIAS mod- Causes: ule has occurred. The cause of the error is docu- mented in the log file Solution: This depends on the cause S-DIAS ERROR A connection error with an S-DIAS mod- Possible Causes: ule has occurred.
- Page 41 10.1“ HANDHELD OPERATING PANEL HGW 1033 C_UNKNOWN_CONSTR The operating system class cannot be created; the operating system is probably wrong. C_UNKNOWN_OBJECT Indicates an unknown object in an inter- preter program; more the one DCC080 object. C_UNKNOWN_CHNL The hardware module number is greater than 60.
- Page 42 10.1“ HANDHELD OPERATING PANEL HGW 1033 PRERUN The application is started. PRERESET The application is ended. CONNECTION BREAK Page 40 20.08.2019...
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Page 43: Transport/Storage
10.1“ HANDHELD OPERATING PANEL HGW 1033 Transport/Storage This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! CAUTION During transport, temperature and humidity fluctuations may occur. -
Page 44: Assembly/Installation
10.1“ HANDHELD OPERATING PANEL HGW 1033 Assembly/Installation Check List 9.1.1 Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter 1.3 Contents of Delivery for more information. WARNING Do not use damaged components. These could disrupt or damage your system. -
Page 45: Operation/Start-Up
10.1“ HANDHELD OPERATING PANEL HGW 1033 10 Operation/Start-up For safety reasons, the HGW is set to a special “delivery mode”. During the initial start-up, the HGW is still in this mode which is automatically deactivated during the charging process. The operating panel can be mounted onto magnetic components, for exam- ple, directly on the machine. -
Page 46: Battery/Power Supply
1.00 5 seconds. To charge the HGW 1033 for the first time, mount it onto an operational base station. Charge the HGW either via the base station or using a USB-C supply. Take into consideration that depending on the quality of the USB-C supply or its performance, the charging process can take significantly longer. -
Page 47: Testing The Operating Area
Problems can arise if a control is connected to an IP network, which contains modules that do not run on a SIGMATEK operating system. With such de- vices, Ethernet packets could be sent to the control with such a high fre- quency (i.e. -
Page 48: Operation
10.4 Operation 10.4.1 General The HGW 1033 is operated via the touch screen. To avoid damage to the touch screen, it can only be operated using the fin- gers or an appropriate stylus. Suitable gloves are also permitted for the touch technology, as long as they do not damage the device (e.g. -
Page 49: Turning On
10.1“ HANDHELD OPERATING PANEL HGW 1033 10.4.2 Turning On The HGW is activated with short press of the On button. 10.4.3 Non-Safety Mode A connection to the machine is established via WLAN. Depending on the application, machine data can be visualized. -
Page 50: Storage
10.1“ HANDHELD OPERATING PANEL HGW 1033 11 Storage WARNING To avoid faulty operation, an active operating panel can only be mounted in the corresponding base station. Pour éviter un fonctionnement défectueux, un panneau de commande actif ne peut être monté que sur la station de base correspondante. -
Page 51: Help With Disruptions/Troubleshooting
10.1“ HANDHELD OPERATING PANEL HGW 1033 12 Help with Disruptions/Troubleshooting Problem Cause Solution HGW does not function, HGW not charging from the Check whether the base display remains dark, base station. station is powered correctly. HGW does not turn on... -
Page 52: Maintenance
10.1“ HANDHELD OPERATING PANEL HGW 1033 13 Maintenance WARNING During maintenance as well as servicing, observe the safety instructions from chapter 2. Lors de l'entretien et de la maintenance, respectez les consignes de sécurité du chapitre 2. 13.1 Cleaning the Touch Screen... -
Page 53: Maintenance
10.1“ HANDHELD OPERATING PANEL HGW 1033 13.2 Maintenance This product was constructed for low-maintenance operation. When performing maintenance on the HGW 1033, also include its base station as well as well the system-expanding com- ponents. 13.2.1 Calibrating the Touch Screen The touch screen is calibrated at the factory. -
Page 54: Disposal
10.1“ HANDHELD OPERATING PANEL HGW 1033 14 Disposal The HGW contains a Li-Ion battery. When disposing of the panel, the national electronic scrap regulation must be observed. Neither the handheld operating panel nor the base station can be discarded with domestic waste. -
Page 55: Accessories
10.1“ HANDHELD OPERATING PANEL HGW 1033 15 Accessories 15.1 Antennae Description Order number HGW 1033-E2 12-246-1033-E2 15.2 Touch Pen Description Order number Touch pen with holder V3 01-690-059-3 15.3 Edge Protection Description Order number Edge protection 10“ 12-246-1033-Z1 20.08.2019 Page 53... -
Page 56: Application Information
10.1“ HANDHELD OPERATING PANEL HGW 1033 16 Application Information 16.1 Visualization WARNING In the application/visualization, the battery status can be indicated acousti- cally and visually (in this case, a configurable server is available in the hard- ware class). It is recommended that a warning is triggered with a remaining charge of 10 %. -
Page 57: Updates
10.1“ HANDHELD OPERATING PANEL HGW 1033 16.2 Updates CAUTION Operating system updates can only be performed when battery has at least 50% capacity and the HGW is being charged via the base station. Non-compliance can lead to data loss and malfunction. - Page 58 13.1 Cleaning the Toch Screen WaHi added 13.3 Repairs WaHi shortened 16 Application Information Grammar changed, heading changed 16.08.2019 HGW 1033-01 added 20.08.2019 6.1 Connections Bottom Note removed 10.4.3 Non-Safety Mode Diagram added 16.1.1 Application example Configuration help added Page 56 20.08.2019...
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