SIGMATEK HGT 1053 Operating Manual

SIGMATEK HGT 1053 Operating Manual

10.1" handheld operating panel
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HGT 1053
10.1" Handheld Operating Panel
Operating Manual
Date of creation: 23.02.2021
Version date: 24.03.2021
Article number: 01-245-1053-E

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Summary of Contents for SIGMATEK HGT 1053

  • Page 1 HGT 1053 10.1" Handheld Operating Panel Operating Manual Date of creation: 23.02.2021 Version date: 24.03.2021 Article number: 01-245-1053-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that...
  • Page 3 10.1" HANDHELD OPERATING PANEL HGT 1053 10.1" Handheld Operating Panel HGT 1053 The HGT 1053 is an intelligent panel for visualizing, operating and monitoring automated processes. Process diagnostics is therewith simplified. The handheld operating panel has the following Safety components:...
  • Page 4: Table Of Contents

    HGT 1053 10.1" HANDHELD OPERATING PANEL Table of Contents 1 Introduction 1.1 Target Group/Purpose of this Operating Manual 1.2 Important Reference Documentation 1.3 Contents of Delivery 2 Basic Safety Guidelines 2.1 Symbols Used 2.2 Disclaimer 2.3 General Safety Guidelines 2.4 Designated Use 2.5 Software/Training...
  • Page 5 7.1 Check Contents of Delivery 7.2 Cooling 7.3 Wall Mount 8 Wiring 8.1 Recommended Shielding 8.1.1 Connection from the Control Cabinet to the HGT 1053 8.2 ESD Protection 8.3 USB Interface 9 Process Diagram 10 Status and Error Messages 11 Operation/Start-up 11.1 Note...
  • Page 6 19.1 Touch Pen 19.2 Edge Protection 19.3 Battery 20 Application Information 20.1 Configuring Safety Components 20.1.1 Minimum System Requirements 20.1.2 Adding the HGT 1053 to a SAFETYDesigner Project 20.1.3 Key Switch 20.1.4 Confirmation Switch 20.1.5 Emergency Stop Page 4 24.03.2021...
  • Page 7 10.1" HANDHELD OPERATING PANEL HGT 1053 20.2 Storage Media 20.3 Updating the Operating System 20.4 HW Facts 24.03.2021 Page 5...
  • Page 8: Introduction

    General knowledge of automation technology is required. Further help and training information, as well as the appropriate accessories can be found on our website www.sigmatek-automation.com. Our support team is happily available to answer your questions. Please see our website for our hotline number and business hours.
  • Page 9: Basic Safety Guidelines

    10.1" HANDHELD OPERATING PANEL HGT 1053 2 Basic Safety Guidelines 2.1 Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes. DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken.
  • Page 10 HGT 1053 10.1" HANDHELD OPERATING PANEL CAUTION Caution indicates that moderate to slight injury can occur, if the specified measures are not taken. To avoid moderate to slight injuries, observe the all guidelines. Attention indique une situation dangereuse qui, faute de prendre les mesures adéquates, peut entraîner des blessures assez graves ou...
  • Page 11: Disclaimer

    It does not guarantee properties under the warranty. Please thoroughly read the corresponding documents and this operating manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations.
  • Page 12: General Safety Guidelines

    2006/42/EG guidelines is correct. As long as the machine with which the product should be used does not comply with the guideline, operating this product is prohibited. Operate the unit with devices and accessories approved by SIGMATEK only. Page 10...
  • Page 13 10.1" HANDHELD OPERATING PANEL HGT 1053 CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened, otherwise it could be damaged! Manipulez l’appareil avec précaution et ne le laissez pas tomber.
  • Page 14: Designated Use

    HGT 1053 10.1" HANDHELD OPERATING PANEL 2.4 Designated Use The Safety functions implemented in the Safety modules are designed for use with safety applications in a PLC control and meet the required conditions for safe operation according to SIL 3 in compliance with EN 62061 and according to PL e / CAT 4 in compliance with EN ISO 13849-1.
  • Page 15 10.1" HANDHELD OPERATING PANEL HGT 1053 Non-designated use consists of: any changes made to the module or the use of damaged modules. use of the module inconsistent with the technical margins described in this operating manual or the speciation's defined in the technical data.
  • Page 16: Software/Training

    HGT 1053 10.1" HANDHELD OPERATING PANEL 2.5 Software/Training The application is created with the software LASAL CLASS 2 and LASAL SCREEN Editor / VISUDesigner (HTML5), the Safety application is created using the SAFETYDesigner. Basic information on Safety (Functional Safety) can be found in the Safety System Handbook.
  • Page 17: Standards And Guidelines

    10.1" HANDHELD OPERATING PANEL HGT 1053 3 Standards and Guidelines 3.1 Residual Risks CAUTION According to the EU guideline 2006/42/EG (machine guideline), the machine manufacturer must perform a risk assessment, which includes the possible residual risks posed by the product. These include:...
  • Page 18: Regular Technical Inspection Of The Emergency Stop

    HGT 1053 10.1" HANDHELD OPERATING PANEL 3.3 Regular Technical Inspection of the Emergency Stop CAUTION The emergency stop should be regularly checked for manipulation and damage. L'arrêt d'urgence doit être vérifié régulièrement pour vérifier qu'il n’a pas subi de manipulations ou de dommages.
  • Page 19: Eu Conformity Declaration

    10.1" HANDHELD OPERATING PANEL HGT 1053 3.5.2 EU Conformity Declaration EU Declaration of Conformity The product HGT 1053 conforms to the following European guidelines: 2006/42/EG Machine Guideline 2014/30/EU Electromagnetic Compatibility (EMC Guideline) 2011/65/EU “Restricted use of certain hazardous substances in electrical and electronic equipment”...
  • Page 20: Technical Data

    HGT 1053 10.1" HANDHELD OPERATING PANEL 4 Technical Data 4.1 Performance Data Processor EDGE3-Technology Processor cores Internal program and 2-GByte (DDR4) data memory (RAM) Internal remnant data memory 128-kByte FRAM Internal storage device 8-GByte eMMC Optional memory expansion microSD Graphic...
  • Page 21: Electrical Requirements

    10.1" HANDHELD OPERATING PANEL HGT 1053 INFORMATION The Safety interface must be used exclusively with the SIGMATEK SCP 111! The status of the Safety-oriented inputs is sent to the SCP 111. 4.2 Electrical Requirements Supply voltage +24 V DC ±20 % (SELV/PELV)
  • Page 22: Display

    HGT 1053 10.1" HANDHELD OPERATING PANEL 4.3 Display Type 10.1” TFT color display Resolution WXGA 800 x 1280 pixels Color depth 24-Bit RGB LCD mode normally black LCD Polarizer transmissive Pixel size 0.1695 x 0.1695 mm Active range 135.6 x 216.96 mm...
  • Page 23: Control Unit

    10.1" HANDHELD OPERATING PANEL HGT 1053 4.4 Control Unit Touch panel projective capacitive touch panel Cleaning see chapter: 14.1 Cleaning and Disinfecting the Touch Screen INFORMATION A projective capacitive touch screen is built into the panel, with which 10-finger input, zoom and gesture functions can be implemented. Data can be input using fingers, a project capacitive touch pen as well as with thin gloves.
  • Page 24: Minimum Distance Between Operating Elements For Multi-Touch Applications

    HGT 1053 10.1" HANDHELD OPERATING PANEL 4.5 Minimum Distance between Operating Elements for Multi-touch Applications To guarantee smooth operation with multi-touch applications, buttons and control elements that should be operated at the same time must have a realistic minimum clearance.
  • Page 25: Environmental Conditions

    10.1" HANDHELD OPERATING PANEL HGT 1053 Emergency stop switch Confirmation switch 1 (3 switch positions with panic function) Key switch 1 (2 switch positions) 4.7 Environmental Conditions Storage temperature -10 ... +70 °C Environmental temperature 0 ... +50 °C Humidity...
  • Page 26: Miscellaneous

    HGT 1053 10.1" HANDHELD OPERATING PANEL 4.8 Miscellaneous Article number 01-245-1053 Hardware version Operating system Gecko Approvals CE, TÜV-Austria EG-type-examined Page 24 24.03.2021...
  • Page 27: Interfaces

    10.1" HANDHELD OPERATING PANEL HGT 1053 5 Interfaces 5.1 Connections Bottom 5.1.1 X1: USB Interface 2.0 Type A Function +5 V, I = 500 mA out,max INFORMATION It should be noted that many of the USB devices on the market do not comply with USB specifications;...
  • Page 28: Rear Connectors

    HGT 1053 10.1" HANDHELD OPERATING PANEL 5.2 Rear Connectors 5.2.1 X2: M16 Cable Connector Wire color Function yellow Safety interface H green Safety interface L black Safety interface shield +24 V DC black shield ETH shield white DA+/TX+ blue pink...
  • Page 29: Status Display Leds

    10.1" HANDHELD OPERATING PANEL HGT 1053 INFORMATION Appropriate connector cables are optionally available. See documentation for operating device connection cables. 5.3 Status Display LEDs Multi-LED Status Lights green - Supply voltage OK - During operating system start - Application running...
  • Page 30: Key Switch

    HGT 1053 10.1" HANDHELD OPERATING PANEL 5.4 Key Switch The key switch is two-stage and evaluated via the SCP 111 connected to the HGT 1053. For application info, see 20.1.3 Key Switch. Page 28 24.03.2021...
  • Page 31: Confirmation Switch

    10.1" HANDHELD OPERATING PANEL HGT 1053 5.5 Confirmation Switch The confirmation switch is three stage. If the switch is not pressed or pressed only partially, it is inactive. The switch is active when “simply” pressed (middle stage). For application info, see 20.1.4 Confirmation Switch.
  • Page 32: Emergency Stop

    HGT 1053 10.1" HANDHELD OPERATING PANEL 5.6 Emergency Stop The emergency stop has 2-channel construction. For application info see 20.1.5 Emergency Stop. Page 30 24.03.2021...
  • Page 33: Mechanical Dimensions

    10.1" HANDHELD OPERATING PANEL HGT 1053 6 Mechanical Dimensions Dimensions 226 x 264 x 76 mm (W x H x D) Material Housing: PC/ASA Color: RAL7024 Front: glass 1.1 mm Weight 1.25 kg 24.03.2021 Page 31...
  • Page 34: Assembly/Installation

    Damaged components can disrupt or damage the system. 7.2 Cooling The high performance processor of the HGT 1053 is cooled passively. The CPU is passively cooled until a critical core temperature is reached (mostly caused by a high CPU/GPU load and simultaneously, high ambient temperatures) The fan remains active until the CPU is cooled to a temperature that allows passive cooling.
  • Page 35: Wall Mount

    10.1" HANDHELD OPERATING PANEL HGT 1053 7.3 Wall Mount Using the corresponding wall mount, the panel can be attached to the provided holder (A1) on the back (see dimensions for counter piece). 24.03.2021 Page 33...
  • Page 36: Wiring

    8.1.1 Connection from the Control Cabinet to the HGT 1053 It is recommended that the shielding be mounted at the entry point of the control cabinet housing.
  • Page 37: Esd Protection

    10.1" HANDHELD OPERATING PANEL HGT 1053 8.2 ESD Protection CAUTION Typically, USB devices (keyboard, mouse etc.) are equipped with non- shielded cables. These devices are disrupted by ESD and in some instances, no longer function. Généralement, les périphériques USB (clavier, souris etc) ne sont pas équipés de câbles blindés.
  • Page 38: Process Diagram

    HGT 1053 10.1" HANDHELD OPERATING PANEL 9 Process Diagram Page 36 24.03.2021...
  • Page 39: Status And Error Messages

    10.1" HANDHELD OPERATING PANEL HGT 1053 10 Status and Error Messages Status and error messages are shown in the status test of the LASAL CLASS software. POINTER or CHKSUM messages can also be shown on the screen. Number Message Definition...
  • Page 40 HGT 1053 10.1" HANDHELD OPERATING PANEL Number Message Definition Cause/Solution An invalid checksum was Cause/Solution: s. POINTER CHKSUM detected before running the user program. WATCHDOG The program was Possible Causes: interrupted via the User program interrupts watchdog logic. blocked over a longer period of time (STI command forgotten).
  • Page 41 10.1" HANDHELD OPERATING PANEL HGT 1053 Number Message Definition Cause/Solution The hardware monitoring Solution: WD DEFECT circuit (watchdog logic) is Exchange CPU defective. After power-up, the CPU checks the watchdog logic function. If an error occurs during this test, the CPU deliberately...
  • Page 42 HGT 1053 10.1" HANDHELD OPERATING PANEL Number Message Definition Cause/Solution The CPU is in single step Info SINGLE STEP mode and is waiting for further instructions. READY: A module or project has Info been sent to the CPU and it is ready to run the program.
  • Page 43 OP INSTALLED The operating system has Info been reinstalled. OS TOO LONG The operating system Restart, report error to SIGMATEK. cannot be loaded; too little memory. Boot loader message, no Restart, report error to SIGMATEK. NO OPERATING SYSTEM operating system found in RAM.
  • Page 44 HGT 1053 10.1" HANDHELD OPERATING PANEL Number Message Definition Cause/Solution This error does not occur This error code is used in the OFFLINE in the control. programming system to show that there is no connection to the control. Reserved APPL LOAD...
  • Page 45 Cause/Solution An error has occurred FLOATING POINT ERROR during a floating-point operation. DIAS-RISC-ERROR Error from the Intelligent Restart, report error to SIGMATEK. DIAS Master. INTERNAL ERROR An internal error has Restart, report error to SIGMATEK. occurred, all applications are stopped.
  • Page 46 HGT 1053 10.1" HANDHELD OPERATING PANEL Number Message Definition Cause/Solution A connection error with an Possible Causes: S-DIAS ERROR S-DIAS module has Real network does not match occurred. the project, S-DIAS client is defective Solution: Analyze log file SRAM ERROR...
  • Page 47 10.1" HANDHELD OPERATING PANEL HGT 1053 Number Message Definition Cause/Solution An unknown object from a C_UNKNOWN_CID stand-alone or embedded object, or an unknown base class was detected. The operating system C_UNKNOWN_CONSTR class cannot be created; the operating system is probably wrong.
  • Page 48 HGT 1053 10.1" HANDHELD OPERATING PANEL Number Message Definition Cause/Solution The operating system is OP BURN currently being burned into the Flash memory. OP BURN FAIL An error has occurred while burning the operating system. The operating system is OP INSTALL currently being installed.
  • Page 49: Operation/Start-Up

    Caution must be taken to ensure that no magnetically sensitive objects are located in the immediate vicinity of the HGT 1053 (e.g. credit / magnetic stripe cards). Le panneau de commande peut être monté sur des composants magnétiques, par exemple directement sur la machine.
  • Page 50 HGT 1053 10.1" HANDHELD OPERATING PANEL INFORMATION To avoid damage to the touch screen, it can only be operated using the fingers or an appropriate stylus. Suitable gloves are also permitted for the touch technology, as long as they do not damage the device (e.g.
  • Page 51: Evaluating Operating Elements

    The operating panel sends all statuses to the control, through which further actions can be set. Display (display, LEDs...) are initiated by the control. The HGT 1053 sends the following operating element statuses to the safety-related control SCP 111, which can evaluate and process the information.
  • Page 52: Transport/Storage

    HGT 1053 10.1" HANDHELD OPERATING PANEL 12 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport.
  • Page 53: Storage

    10.1" HANDHELD OPERATING PANEL HGT 1053 13 Storage INFORMATION When not in use, store the device according to the storage conditions. See chapter 12 Transport/Storage. During storage, ensure that all protective covers (if available) are placed correctly, so that no contamination, foreign bodies or fluids enter the device.
  • Page 54: Maintenance

    HGT 1053 10.1" HANDHELD OPERATING PANEL 14 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instructions from chapter 2 Basic Safety Guidelines. Lors de l'entretien et de la maintenance, respectez les consignes de sécurité du chapitre 2 Basic Safety Guidelines.
  • Page 55: Service

    10.1" HANDHELD OPERATING PANEL HGT 1053 WARNING If the device is contaminated with toxic or erosive chemicals, it must be carefully cleaned as quickly as possible to prevent personal injury and machine damage! Si l’appareil est contaminé par des produits chimiques toxiques ou érosifs, il doit être soigneusement nettoyé...
  • Page 56: Repair

    HGT 1053 10.1" HANDHELD OPERATING PANEL 14.3 Repair INFORMATION When sent for repair, the device should be transported in the original packaging if possible. Otherwise, packaging should be selected that sufficiently protects the product from external mechanical influences. Such as cardboard filled with air cushioning.
  • Page 57: Buffer Battery

    10.1" HANDHELD OPERATING PANEL HGT 1053 15 Buffer Battery A Lithium battery is installed at the manufacturer. The battery has enough capacity to preserve data in the absence of a supply voltage for up to circa 20 years. COMPANY DATA...
  • Page 58: Data Retention Battery Change

    HGT 1053 10.1" HANDHELD OPERATING PANEL 15.1 Data Retention Battery Change The exchangeable buffer battery ensures that the following data is preserved in the absence of a supply voltage: Time If the battery is empty, the following settings are reset or data is deleted: Time (reset to default value) 15.2 Exchanging the Battery...
  • Page 59 10.1" HANDHELD OPERATING PANEL HGT 1053 5. Remove the battery from the holder. 6. Install the new battery with the correct polarity (+ pole facing up, away from the circuit board). 7. Close the cover (caution, connecting cable )and tighten the locking screws (0.2 Nm).
  • Page 60: Microsd Card

    HGT 1053 10.1" HANDHELD OPERATING PANEL 16 microSD Card The 10.1" Handheld Operating Panel is delivered with a microSD card (HW1.X). This should only be exchanged when absolutely necessary (defective, etc.) 16.1 Exchanging the microSD Card 1. Turn off the device supply.
  • Page 61 10.1" HANDHELD OPERATING PANEL HGT 1053 5. Carefully press the lock on the side (caution: card springs out due to mechanism). 6. Remove card. 7. Insert the new microSD card. 8. Ensure that the latch is completely engaged. 10. Close the cover (caution, connecting cable ) and tighten the locking screws (0.2 Nm).
  • Page 62: Display „Burn-In" Effect

    HGT 1053 10.1" HANDHELD OPERATING PANEL 17 Display „Burn-In“ Effect The “Burn-In” effect describes a pattern burned into the display after displaying the same contents over a longer period of time (e.g. a single screen). This effect is also described mostly as “image sticking”, “memory effect/sticking” or “ghost image”.
  • Page 63: Disposal

    10.1" HANDHELD OPERATING PANEL HGT 1053 18 Disposal INFORMATION Should you need to dispose of the device, the national electronic scrap regulation must be observed. The device appliance must not be disposed of as household waste. 24.03.2021 Page 61...
  • Page 64: Accessories

    HGT 1053 10.1" HANDHELD OPERATING PANEL 19 Accessories 19.1 Touch Pen Description Order number Touch pen with holder V3 01-690-059-3 19.2 Edge Protection Description Order number Edge protector 10“ 12-246-1033-Z1 19.3 Battery Description Order Number Lithium battery RENATA 01-690-055 with 20 mm strap (one-sided) Page 62 24.03.2021...
  • Page 65: Application Information

    20.1.2 Adding the HGT 1053 to a SAFETYDesigner Project To use the HGT 1053 in a Safety project, it must be integrated as follows: 1. Create a new project or open an existing one. 2. Add an “SCP 111” to the “hardware tree” if not already available.
  • Page 66 (lifespan drastically reduced). For cyclic writing, an external storage medium (e.g. microSD card or USB stick, depending on the respective device) from SIGMATEK must be used. Errors resulting from the use of storage media from other manufacturers are excluded from support.
  • Page 67 20.4 HW Facts INFORMATION The Safety functions must be used with the SIGMATEK SCP 111 exclusively! The status of the safety-related inputs (confirmation switch, key switch, emergency stop switch) is sent to the SCP 111, which decodes these functions and makes them available for further use.
  • Page 68 HGT 1053 10.1" HANDHELD OPERATING PANEL Changes Chart Change date Affected Chapter Note page(s) 02.03.2021 4.3 Display Data for portrait format rotated 4.4 Control Unit Chapter added 4.5 Minimum Distance between Chapter added Operating Elements for Multi-touch Applications 6 Mechanical Dimensions Dimensions expanded 20.2 Storage Media...

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