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Summary of Contents for SIGMATEK HGW 1033-01
- Page 1 HGW 1033-01 Wireless Handheld Operating Panel Operating Manual Date of creation: 16.08.2019 Version date: 22.02.2022 Article number: 12-246-1033-01-E...
- Page 2 (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through...
- Page 3 WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 Wireless Handheld Operating Panel HGW 1033-01 In combination with a BWH base station and a PLC, the HGW 1033-01 is a wireless, intelligent handheld operating unit that enables programming, visualization and diagnosis of processes and systems control.
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Page 4: Table Of Contents
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL Table of Contents 1 Introduction 1.1 Target Group/Purpose of this Operating Manual 1.2 Important Reference Documentation 1.3 Contents of Delivery 2 Basic Safety Guidelines 2.1 Symbols Used 2.2 Disclaimer 2.3 General Safety Guidelines 2.4 Software/Training 3 Standards and Guidelines 3.1 Guidelines... - Page 5 WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 5.1 Connections Bottom 5.1.1 X1: USB 2.0 (Type A) 5.1.2 X2: USB 2.0 DualRole (Type C) 5.2 Rear Connectors 5.2.1 X15: Power/Data 5.3 Display 5.3.1 Underside 5.3.2 Front 5.3.2.1 Status LEDs 5.4 WLAN 5.5 Acoustics 5.6 On/Off Button (illuminated)
- Page 6 HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 9.5 Commissioning and Charging Options 9.5.1 Monitoring of the Charging Source 9.6 Battery Operating Ranges 9.7 Hardware Class 9.8 Exchanging the Battery 9.8.1 Deep Discharged Battery 9.8.2 Recommendation 9.9 DeepSleepMode 9.9.1 Conditions 9.10 Transport Mode 9.10.1 Activating the Transport Mode...
- Page 7 WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 12 Transport/Storage 13 Storage 14 Maintenance 14.1 Cleaning and Disinfecting the Touch Screen 14.2 Service 14.2.1 Calibrating the Touch Screen 14.3 Repair 15 Disposal 16 Accessories 16.1 Antennae 16.2 Touch Pen 16.3 Edge Protection 17 Application Information 17.1 Visualization...
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Page 8: Introduction
Please see our website for our hotline number and business hours. 1.2 Important Reference Documentation HGW 1033-X_Maintenance Manual HGW_BWH_Configuration Manual WLAN Configuration HW IP Address Settings This and additional documents can be downloaded from our website or obtained through support. 1.3 Contents of Delivery 1x HGW 1033-01 Page 6 22.02.2022... -
Page 9: Basic Safety Guidelines
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 2 Basic Safety Guidelines 2.1 Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes. DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken. - Page 10 HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL CAUTION Caution indicates that moderate to slight injury can occur, if the specified measures are not taken. To avoid moderate to slight injuries, observe the all guidelines. Attention indique une situation dangereuse qui, faute de prendre les mesures adéquates, peut entraîner des blessures assez graves ou...
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Page 11: Disclaimer
Please thoroughly read the corresponding documents and this operating manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations. -
Page 12: General Safety Guidelines
2006/42/EG guidelines is correct. As long as the machine with which the product should be used does not comply with the guideline, operating this product is prohibited. Operate the unit with devices and accessories approved by SIGMATEK only. Page 10... - Page 13 WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened, otherwise it could be damaged! Manipulez l’appareil avec précaution et ne le laissez pas tomber.
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Page 14: Software/Training
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 2.4 Software/Training The application is created with the software LASAL CLASS 2 and LASAL SCREEN Editor. Training for the LASAL development environment, with which the product can be configured, is provided. Information on our training schedule can be found on our website. -
Page 15: Standards And Guidelines
The product was constructed in compliance with the following European Union guidelines and tested for conformity. 3.1.1 EU Conformity Declaration EU Declaration of Conformity The product HGW 1033-01 conforms to the following European guidelines: 2006/42/EG Machine Guideline 2014/30/EU Electromagnetic Compatibility (EMC Guideline) 2014/53/EU Wireless Device Guideline 2011/65/EU “Restricted use of certain hazardous substances in... -
Page 16: Wireless System Operation
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 3.2 Wireless System Operation INFORMATION Technical changes to the device (such as different antennae), as well as improper use can lead to the loss of the FCC license and generate interference, which can affect the function of nearby devices. -
Page 17: Technical Data
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 4 Technical Data 4.1 Performance Data Processor EDGE2 Technology Processor cores Internal cache 32-kbyte L1 Instruction Cache 32-kbyte L1 Data Cache 512-kbyte L2 Cache Internal program and 2048 Mbytes (DDR3 RAM) data memory Internal remnant... -
Page 18: Electrical Requirements
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL Status LEDs 2x front (controllable via application) 1x back (boot status/controllable via application) 1x power switch (shows power and charge status) Signal generator yes (at least 83 dB at 30 cm) Real-time clock yes (circa 3 days buffered with 100 % charge, ca. 1 day in RTC buffer) -
Page 19: Display
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 4.3 Display Type 10.1” TFT LCD color display Resolution WXGA 1280 x 800 pixels Color depth 18-bit RGB (16.7 million colors) LCD mode normally black LCD Polarizer transmissive Pixel size 0.1695 x 0.1695 mm Active range 135.6 (V) x 216.96 (H) mm... -
Page 20: Control Unit
WIRELESS HANDHELD OPERATING PANEL 4.4 Control Unit Operating field Touch screen (multi-touch, projective capacitive) Maximum number of fingers The operation with thin gloves SIGMATEK Touch pen (passive) Handwriting recognition Ball of the thumb recognition Water spray recognition Water detection Cleaning see chapter 14.1 Cleaning and Disinfecting the Touch Screen... -
Page 21: Environmental Conditions
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 4.6 Environmental Conditions Storage temperature -5 … +60 °C (in transport mode) Environmental temperature, 0 … +50 °C discharging Environmental temperature 0 ... +40 °C charging Humidity 10-95 %, non-condensing Installation altitude above sea... -
Page 22: Wireless
For this reason, the HGW 1033-01 can remain docked to the base station. The HGW 1033-01 is delivered with a partially charged battery and should be completely charged by the customer before use. -
Page 23: Wlan 2.4 Ghz
INFORMATION Only antennae approved by SIGMATEK can be used. See chapter 16.1 Antennae. Regularly check the screw fitting for the antennae. If necessary, manually tighten them or use a torque wrench (1 Nm) for RP-SMA sockets. -
Page 24: Miscellaneous
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 4.8 Miscellaneous Article number 12-246-1033-01 Hardware version Operating system Salamander Default IP address see chapter Configuration Approvals Page 22 22.02.2022... -
Page 25: Interfaces
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 5 Interfaces 5.1 Connections Bottom 22.02.2022 Page 23... -
Page 26: X1: Usb 2.0 (Type A)
This interface can be used with a boot stick. CAUTION Do not use the HGW 1033-01 to charge mobile phones or other devices. The close proximity of these devices to the HGW 1033-01 can disrupt the wireless connection, as well as the function of the handheld operating panel. -
Page 27: X2: Usb 2.0 Dualrole (Type C)
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 5.1.2 X2: USB 2.0 DualRole (Type C) Function A1, B1 A2, B2 n.c. A3, B3 n.c. A4, B4 VBUS A5, B5 CC1, CC2 A6, B6 USB2.0 D+ A7, B7 USB2.0 D- A8, B8 SBU1, SBU2... -
Page 28: Rear Connectors
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 5.2 Rear Connectors Page 26 22.02.2022... -
Page 29: X15: Power/Data
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 5.2.1 X15: Power/Data Function Plug-in detection n.c. HGW COM H HGW COM L CAUTION Ensure that the X15 connector and its pins are always clean, since contamination (e.g. in environments with iron dust) can lead to leakage current while charging. -
Page 30: Display
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 5.3 Display 5.3.1 Underside LED Status Definition LED off Panel is off or LED was disabled via the application LED lights green Device in RUN mode, freely configurable via application Page 28 22.02.2022... -
Page 31: Front
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 5.3.2 Front 5.3.2.1 Status LEDs Position Color Definition User LED left green configurable, for example: battery warning User LED center blue configurable, for example: WLAN connection 22.02.2022 Page 29... -
Page 32: Wlan
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 5.4 WLAN CAUTION This device has sensitive antennae. These must be handled carefully and kept free from sources of interference (metal, hand). Otherwise, the error free function of the WLAN connection cannot be guaranteed. -
Page 33: Acoustics
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 INFORMATION Only antennae approved by SIGMATEK can be used. Other antennae can damage the device, as well as invalidate the radio permits. 5.5 Acoustics The operating panel is equipped with an alarm signal (Piezzo). To avoid minimizing the specified volume, the sound outlet must be kept free of obstacles (finger...). -
Page 34: On/Off Button (Illuminated)
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 5.6 On/Off Button (illuminated) In addition to switching the device on and off, the On/Off button is also used for user-defined functions. These can be individually configured with LASAL CLASS 2. Pressing the on/off button for longer than 3 seconds while on shuts the device down immediately (Hard-OFF). -
Page 35: Mechanical Dimensions
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 6 Mechanical Dimensions 6.1 HGW Dimensions 264 x 247 x 76 mm (W x H x D) Material housing: PC/ASA color: RAL7024 front: glass 1.1 mm Weight 1.27 kg 22.02.2022 Page 33... -
Page 36: Hgw With Bwh
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 6.2 HGW with BWH Dimensions 264 x 294 x 105 mm (W x H x D) Weight 2.77 kg Page 34 22.02.2022... -
Page 37: Assembly/Installation
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 7 Assembly/Installation 7.1 Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter 1.3 Contents of Delivery. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system. -
Page 38: Status And Error Messages
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 8 Status and Error Messages Status and error messages are shown in the status test of the LASAL CLASS software. POINTER or CHKSUM messages can also be shown on the screen. Number Message Definition... - Page 39 WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 Number Message Definition Cause/Solution An invalid checksum was Cause/Solution: s. POINTER CHKSUM detected before running the user program. WATCHDOG The program was Possible Causes: interrupted via the User program interrupts watchdog logic. blocked over a longer period of time (STI command forgotten).
- Page 40 HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL Number Message Definition Cause/Solution The hardware monitoring Solution: WD DEFECT circuit (watchdog logic) is Exchange CPU defective. After power-up, the CPU checks the watchdog logic function. If an error occurs during this test, the CPU deliberately...
- Page 41 WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 Number Message Definition Cause/Solution The CPU is in single step Info SINGLE STEP mode and is waiting for further instructions. READY: A module or project has Info been sent to the CPU and it is ready to run the program.
- Page 42 OP INSTALLED The operating system Info has been reinstalled. OS TOO LONG The operating system Restart, report error to SIGMATEK. cannot be loaded; too little memory. Boot loader message, no Restart, report error to SIGMATEK. NO OPERATING SYSTEM operating system found in RAM.
- Page 43 WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 Number Message Definition Cause/Solution This error does not occur This error code is used in the OFFLINE in the control. programming system to show that there is no connection to the control. Reserved APPL LOAD...
- Page 44 Cause/Solution An error has occurred FLOATING POINT ERROR during a floating-point operation. DIAS-RISC-ERROR Error from the Intelligent Restart, report error to SIGMATEK. DIAS Master. INTERNAL ERROR An internal error has Restart, report error to SIGMATEK. occurred, all applications are stopped.
- Page 45 WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 Number Message Definition Cause/Solution A connection error with Possible Causes: S-DIAS ERROR an S-DIAS module has Real network does not match occurred. the project, S-DIAS client is defective Solution: Analyze log file SRAM ERROR...
- Page 46 HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL Number Message Definition Cause/Solution An unknown object from C_UNKNOWN_CID a stand-alone or embedded object, or an unknown base class was detected. The operating system C_UNKNOWN_CONSTR class cannot be created; the operating system is probably wrong.
- Page 47 WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 Number Message Definition Cause/Solution Linking is complete. LINKING DONE OP BURN The operating system is currently being burned into the Flash memory. An error has occurred OP BURN FAIL while burning the operating system.
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Page 48: Battery
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 9 Battery 9.1 Introduction Rechargeable batteries are consumable components. With increasing age, a lithium-ion battery loses its ability to hold a charge. The battery must therefore be recharged more often and the available capacity sinks. -
Page 49: Versions
HW 1.20 in series PMC Firmware 5.00 starting with HW 1.20 in series HWK HGW1033_PMC HWK BWH 001 HWK BWH 001-I HGW NT1 1.10 Firmware INFORMATION If a lower software version is used, contact SIGMATEK Support for an update. 22.02.2022 Page 47... -
Page 50: Battery Transport/Storage
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 9.4 Battery Transport/Storage CAUTION During transport, observe the applicable national regulations. The device must be set to “Transport Mode” before shipping. See 9.10 Transport Mode. Due to the battery’s self-discharge, we recommend that it first be charged or discharged to a BatteryLevel of 30 % (absolute) for transport mode. -
Page 51: Monitoring Of The Charging Source
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 To charge the device, use the charging options provided and available for the respective product (mounting the device on the BWH XXX base station, HGW NT1 charger (12-246-001- Z4, ...)). INFORMATION When charging for the first time, we recommend letting the device fully charge. -
Page 52: Battery Operating Ranges
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 9.6 Battery Operating Ranges Page 50 22.02.2022... - Page 53 WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 BatteryLevel BatteryLevel Range Runtime Description Solution Absolut Operating range of the - The device must be device. charged to at least 25 % of the absolute charge Recommended: Low before battery operation battery warning < 10 % is possible again.
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Page 54: Hardware Class
“Transport Mode” DeepSleepMode Activates the power-save mode, see chapter “DeepSleepMode” UploadLogData Cals all battery-relevant log data from the system for SIGMATEK support SwitchOnWhenCharging Activates or deactivates the automatic start with a battery level > 25 % absolute, while the device is charging 9.8 Exchanging the Battery... -
Page 55: Deep Discharged Battery
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 9.8.1 Deep Discharged Battery If this state is reached, the battery can no longer be charged due to safety reasons. The device can only be started or operated when connected to an external power source, such as the base station for example (see 9.5 Commissioning and Charging Options). -
Page 56: Deepsleepmode
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL With these values, the battery is still usable but with reduced performance (shortened run time,...). 9.9 DeepSleepMode The device has a power-save mode, in which the lowest possible battery discharge is achieved. INFORMATION This function is not designed for transport; use transport mode for this purpose. -
Page 57: Activating The Transport Mode
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 9.10.1 Activating the Transport Mode To enable the transport mode, enter the following command in the CLI: BATTERY TRANSPORTMODE Alternatively, the transport mode can be activated via the application when the appropriate server is set. -
Page 58: Ending The Transport Mode
9.11 Log Data Over the lifespan of the battery, all relevant battery parameters are recorded. These can be exported for analysis by SIGMATEK support. To ensure the analysis of the log data, the internal real-time clock (RTC) must always be set via the application. - Page 59 WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 The log data can be read out using the "HGW1033_PMC" hardware class. More detailed information can be found in the documentation of the "HGW1033_PMC" class in the Special Functions section under "Upload Log Data".
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Page 60: Operation/Start-Up
10 Operation/Start-up 10.1 Note INFORMATION For safety reasons, the HGW 1033-01 is set to transport mode. During the initial start-up, the HGW 1033-01 is still in this mode which can be cancelled by the user with the first charging process. -
Page 61: Wlan Channels And Settings
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 10.2 WLAN Channels and Settings The WLAN channels and settings supported by the hardware and software can be found in the "WLAN Configuration" document. Only the channels and settings released there may be used. -
Page 62: Configuration
By configuring the packet filter (Firewall or Router) accordingly however, it is possible to connect a network with SIGMATEK hardware to a third party network without triggering the error mentioned above. -
Page 63: Testing The Operating Area
10.5 Operation 10.5.1 General The HGW 1033-01 is operated via the touch screen. INFORMATION To avoid damage to the touch screen, it can only be operated using the fingers or an appropriate stylus. Suitable gloves are also permitted for the touch technology, as long as they do not damage the device (e.g. -
Page 64: Turning On
WIRELESS HANDHELD OPERATING PANEL The operating panel is constructed to that it can be operated by right and left handers equally. The HGW 1033-01 can, when mounted in the base station, also be used as a stationary unit. CAUTION Typically, USB devices (keyboard, mouse etc.) are equipped with non- shielded cables. -
Page 65: Non-Safety Mode
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 10.5.3 Non-Safety Mode A connection to the machine is established via WLAN. Depending on the application, machine data can be visualized. 10.5.4 Turning Off The On/off switch can be configured via LASAL CLASS 2. The application engineer can define procedures for turning the operating panel off. -
Page 66: Help With Disruptions/Troubleshooting
HGW does not turn on Battery empty Mount HGW in the base station. The HGW is then charged. Battery defective Return the device to SIGMATEK. See chapter 14.3 Repair Defective backlight Call SIGMATEK customer service. Panel in transport mode See chapter 12 Transport/Storage... -
Page 67: Transport/Storage
The product HGW 1033-01 must be set to “Transport Mode” before shipping. See chapter Transport Mode. Le produit HGW 1033-01 doit être réglé sur "Transport Mode" lors de l'expédition. INFORMATION Important information regarding transport and storage of the battery can be found in the chapter Transport/Storage of the Battery. -
Page 68: Storage
DANGER After use, store the HGW 1033-01 in a secure location to prevent confusion with a panel that is coupled or in use. We recommend storing panels that are not being used in a lockable cabinet or similar container. -
Page 69: Maintenance
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 14 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instructions from chapter 2 Basic Safety Guidelines. Lors de l'entretien et de la maintenance, respectez les consignes de sécurité du chapitre 2 Basic Safety Guidelines. -
Page 70: Service
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL WARNING If the device is contaminated with toxic or erosive chemicals, it must be carefully cleaned as quickly as possible to prevent personal injury and machine damage! Si l’appareil est contaminé par des produits chimiques toxiques ou érosifs, il doit être soigneusement nettoyé... -
Page 71: Repair
Before shipping the HGW 1033-01, it must be set to the so-called “transport mode”. See chapter 12 Transport/Storage for more information. Avant d'expédier le HGW 1033-01, il faut le régler sur le "mode de transport". Voir le chapitre 12 Transport/Storage pour plus d'informations. -
Page 72: Disposal
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 15 Disposal INFORMATION The device contains a Li-Ion battery. Should you need to dispose of the device, the national electronic scrap regulation must be observed. The device appliance must not be disposed of as household waste. -
Page 73: Accessories
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 16 Accessories 16.1 Antennae Description Order Number HGW 1033-E2 12-246-1033-E2 16.2 Touch Pen Description Order Number Touch pen with holder V3 01-690-059-3 16.3 Edge Protection Description Order Number Edge protector 10“ 12-246-1033-Z1 22.02.2022 Page 71... -
Page 74: Application Information
HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL 17 Application Information 17.1 Visualization INFORMATION In the application/visualization, the battery status can be indicated acoustically and visually (in this case, a configurable server is available in the hardware class). It is recommended that a warning is triggered with a remaining charge of 10 %. -
Page 75: Updates
WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 17.2 Updates INFORMATION Operating system updates can only be performed when battery has at least 50 % capacity and the HGW 1033-01 is being charged. Non-compliance can lead to data loss and malfunction. 22.02.2022 Page 73... - Page 76 HGW 1033-01 WIRELESS HANDHELD OPERATING PANEL Changes Chart Change Affected Chapter Note date page(s) 20.08.2019 5.1 Connections Bottom Boot stick info 10.5.3 Non-Safety Mode Chapter added 17.1.1 Example Application Info configuration help added 05.03.2020 4.6 Environmental Conditions Free fall (with packaging) corrected to 1000 mm 16.07.2020...
- Page 77 WIRELESS HANDHELD OPERATING PANEL HGW 1033-01 Change Affected Chapter Note date page(s) 14.05.2021 4.8 Miscellaneous Default IP address added 20.10.2021 14.3 Repair Note cut hazard added 16.11.2021 4.1 Performance Data Real time clock information changed Battery/Power Supply removed 9 Battery...
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