Reassembly - BRP Johnson 4HP Service Manual

2007
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REASSEMBLY

Reassembly is the reverse order of disassembly with special
attention to the following steps.
Do not re-use the E-ring once removed. Always use a
new E-ring.
Secure the outer end of the recoil spring 7 on the boss in
the reel 1 and wind the spring toward the center of the
reel in a counterclockwise direction.
Because of the coiled tension in the recoil spring, wear
safety glasses and hand protection when winding or
unwinding the components.
Apply Triple-Guard grease to the recoil spring.
 Triple-Guard grease
Install the reel 1 and the recoil spring to the recoil case
aligning the inner end of the spring with the boss cutaway
on the case 8.
Hitch the rope 6 into the notch on the reel 1. Rotate the
reel approximately 5 turns counterclockwise until the recoil
spring is tensioned.
NOTE:
To rotate the reel, adjust the position of the reel stopper by
hand.
MANUAL STARTER
REASSEMBLY
5-5

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Johnson 5 hpJohnson 6 hp

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