Reassembly And Installation - BRP Johnson 4HP Service Manual

REASSEMBLY AND INSTALLATION

Reassembly and installation is reverse of removal and disassembly with special attention to the following
steps.
1. Gearcase (1)
2. Dowel pin (1)
3. Anode (1)
4. Bolt (1)
5. Plug (1)
6. Gasket (1)
7. Bolt (2) for "S" model
8. Nut (2) for "L" model
9. Washer (2) for "L" model
10. Support housing gasket (1)
11. Driveshaft support housing (1)
12. Oil seal (2)
13. Pump case panel gasket (1)
14. Pump case panel (1)
15. Dowel pin (1)
16. Guide stopper (1)
17. Bolt (1)
18. Key (1)
19. Water pump impeller (1)
20. Water pump case (1)
21. Grommet (1)
22. Upper panel and sleeve
23. Stud bolt (4)
24. Nut (4)
25. Washer (4)
26. Shift cam (1)
27. Pin (2)
28. Shift rod (1)
29. Washer (1)
30. O-ring (1)
31. O-ring (1)
32. Shift rod guide (1)
33. Shift rod boot (1)
REASSEMBLY AND INSTALLATION
17
11 N . m (1.1 kg-m, 8.0 lb-ft)
11 N·m (1.1 kg-m; 8.0 lb-ft)
33
32
31
30
29
28
27
27
26
8
17 N . m (1.7 kg-m, 12.5 lb-ft)
17 N·m (1.7 kg-m; 12.5 lb-ft)
17 N . m (1.7 kg-m, 12.5 lb-ft)
17 N·m (1.7 kg-m; 12.5 lb-ft)
24
11 N . m (1.1 kg-m, 8.0 lb-ft)
11 N·m (1.1 kg-m; 8.0 lb-ft)
25
23
3
4
5
6
9
5 6
GEARCASE
21
20
22
19
18
14
15
12
11
10
2
1
8-9