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Cedar Summit Forest Hill Retreat Play System F23180 Installation And Operating Instructions Manual

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F O R E S T H I L L R E T R E AT P L AY S Y S T E M
INSTALLATION AND OPERATING INSTRUCTIONS
28'-4"
16'-4"
7'-7"
FOREST HILL RETREAT
HEIGHT: 10Ftt
3403180
- F 2 3 1 8 0
WARNING
and give them to any future owner of this play system. Manufacturer contact information provided below.
OBSTACLE FREE SAFETY ZONE - 28'4" x 26' area requires Protective Surfacing. See page 3.
MAXIMUM VERTICAL FALL HEIGHT - 6'5" (1.98 m)
26'-0"
CAPACITY - 11 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks.
Cedar Summit
c/o ©Solowave Design L.P.
Mount Forest, ON Canada
N0G 2L0
www.cedarsummitplay.com
support@cedarsummitplay.com
Customer Service
1-877-817-5682 (toll free)
1-519-323-2258
To reduce the risk of serious injury or death, you must read and
follow these instructions. Keep and refer to these instructions often

Table of Contents

Warnings and Safe Play Instructions. . . . . . . . . . . . . . . pg. 2
Protective Surfacing Guidelines. . . . . . . . . . . . . . . . . . . pg. 3
Instructions for Proper Maintenance . . . . . . . . . . . . . . . pg. 4
About Our Wood - Limited Warranty . . . . . . . . . . . . . . pg. 5
Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . . . pg. 6
Metric Conversion Sheets . . . . . . . . . . . . . . . . . . . . . pg. 7,8
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 9
Installation of I.D./Warning Plaque . . . . . . . . . . . .Final Step
8 - 10 Hrs
Two person
assembly
Rev 12/05/2014

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Summary of Contents for Cedar Summit Forest Hill Retreat Play System F23180

  • Page 1: Table Of Contents

    8 - 10 Hrs Two person assembly Table of Contents Cedar Summit c/o ©Solowave Design L.P. Warnings and Safe Play Instructions....pg. 2 Mount Forest, ON Canada Protective Surfacing Guidelines.

  • Page 2: Warnings And Safe Play Instructions

    Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.

  • Page 3: Protective Surfacing Guidelines

    Protective Surfacing - Reducing Risk of Serious Head Injury From Falls. One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.

  • Page 4: Instructions For Proper Maintenance

    Instructions for Proper Maintenance Your Cedar Summit Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.

  • Page 5: About Our Wood - Limited Warranty

    About Our Wood Cedar Summit Premium Play Systems uses 100% FSC wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.

  • Page 6: Keys To Assembly Success

    Keys to Assembly Success Tools Required Shovel Measuring Drill (1/8” Safety Hammer Ratchet 1/2”, Level #2 & #3 Phillips Square Step Tape 3/16” Bit) Glasses 7/16” & 9/16” or Robertson Ruler Ladder Part Identification Key 1234 Post 2 x 4 x 83” On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page.

  • Page 7: Metric Conversion Sheets

    support@cedarsummitplay.com...
  • Page 8 support@cedarsummitplay.com...

  • Page 9: Part Id

    Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 6pc. - 1930 - 3/8 x 3-1/2 x 41-1/2" - Siding - Box 2 - 3631930 Nominal Size Actual Size 3/8 x 3-1/2 3/8 x 3-1/2 1 x 2...
  • Page 10 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 1pc. - 1438 - 1 x 5 x 34-1/4" - Crowsnest Gap - Box 4 - 3631438 Nominal Size Actual Size 1 x 5 5/8 x 4-1/4 1 x 6...
  • Page 11 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Nominal Size Actual Size 2pc. - 2592 - 5/4 x 4 x 32" - Bench Top - Box 4 - 3632592 5/4 x 4 15/16 x 3-1/4 5/4 x 2...
  • Page 12 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 1pc. - 0437 - 5/4 x 6 x 41-1/2" - SW Floor - Box 3 - 3640437 Nominal Size Actual Size 5/4 x 6 1 x 5-1/2 2 x 3...
  • Page 13 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Nominal Size Actual Size 1pc. - 2025 - 2 x 4 x 38" - Wall Mount - Box 2 - 3642025 2 x 4 1-3/8 x 3-3/8 2 x 6...
  • Page 14 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Nominal Size Actual Size 2pc. - 1425 - 2 x 2 x 38-3/4" - Roof Joist - Box 3 - 3641425 1-1/4 x 1-1/2 1-1/4 x 1-1/2 2 x 2 1-1/2 x 1-1/2...
  • Page 15 Hardware Identification (Actual Size) 1/4 x 3" 1/4 x 1-1/2" 7pc. LS3 - Lag Screw - (9262230) 11pc. LS1 - Lag Screw - (9262212) Hex Bolt 1/4 x 2" Hex Bolt 1/4 x 2-1/4" 2pc. H2 - 15pc. H10 - - (9277221) - (9277220) Hex Bolt 1/4 x 2-3/4"...
  • Page 16 Hardware Identification (Actual Size) 59pc. TN1 - 1/4" T - Nut (9285200) 12pc. FW0 - 3/16" Flat Washer - (9251100) 16pc. LW2 - 5/16" Lock Washer - (9253300) 69pc. LW1 - 1/4" Lock Washer - (9253200) 76pc. FW1 - 1/4" Flat Washer - (9251200) 16pc.
  • Page 17 Part Identification (Reduced Part Size) 1x - Flower Box (9320401) 1x - TNR 2 Post Mount Green (9200203) 1x - TNR 2 Slide Support - Cedar Summit 2x. - Rocks (5pk) (9200226) ID Plaque (3320386) -Green/Yellow (9320357) 1x - TNR 2 Slide Rt Flange...
  • Page 18 Step 1: Inventory Parts - Read This Before Starting Assembly STOP STOP STOP STOP T his is the time for you to inventory all your hardware, wood and accessories, referencing the parts identification sheets. This will assist you with your assembly. • T he wood pieces will have the four digit key number stamped on the ends of the boards. The wood pieces are referenced throughout the instructions with this number. • Please refer to Page 6 for proper hardware assembly. • E ach step indicates which bolts and/or screws you will need for assembly, as well as any flat washers, lock washers, t-nuts or lock nuts. I f there are any missing or damaged pieces or you need assistance with assembly please contact the Consumer Relations Department directly. Call us before going back to the store. 1-877-966-3738 support@cedarsummitplay.com R ead the assembly manual completely, paying special attention to ANSI warnings; C. notes; and safety/maintenance information on pages 1 - 6. B efore you discard your cartons fill out the form below. D. • T he carton I.D. stamp is located on the end of each carton. The tracking number is located on the ID Plaque.
  • Page 19 Step 2: Access Ladder / Rockwall Assembly Part 1 A: Place (2600) Left Access Rail on left hand side of 4 (8517) Ladder Treads and (2251) Right Rail on right hand side with the grooves facing in. (fig. 2.1) B: Fit each (8517) Ladder Tread into grooves on both (2600) Left Access Rail and (2251) Right Rail, make sure the top edge of the treads are flush to the front of the rails. (fig. 2.1 and 2.2) C: Pre-drill pilot holes with a 1/8” drill bit and attach rails and treads together using 4 (S3) #8 x 2-1/2” Wood Screws per tread. (fig. 2.1) D: Attach Swing Brackets to the inside top of (2600) Left Access Rail and (2251) Right Rail at angled edge Fig. 2.1 using 1 (G1) 5/16 x 1-1/2” Hex Bolt (with lock washer, flat washer and t-nut) per bracket. Edge of Swing Right Side Bracket is flush with edge of rails. (fig. 2.1 and 2.3) 2251 Swing Bracket Left Side 8517 2600 5/16” Lock Washer Fig. 2.2 8517 End View Fig. 2.3 Top of Ladder View 5/16” Flat Washer...
  • Page 20 Step 2: Access Ladder / Rockwall Assembly Part 2 E: Place (8514) Gap Ladder on each rail so there is a 2-3/8” gap between (8514) Gap Ladder and the top (8517) Ladder Tread. Attach using 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 2.4 and 2.5) F: Place (2252) Rock Rail on the ground next to (2251) Right Rail so it matches the orientation of the two rails as shown in fig. 2.6. Attach (2596) Top Ladder to top of Access Ladder assembly and (2252) Rock Rail using 3 (S3) #8 x 2-1/2” Wood Screws. Notice that the holes in the board are towards the top. (fig. 2.6) G: Attach 1 Swing Bracket to the top angled edge of (2252) Rock Rail, making sure the bracket faces out. Use 1 (G1) 5/16 x 1-1/2” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 2.6) 2-3/8” gap between top Tread and Ladder Gap Fig. 2.5 2251 8517 2251 Fig. 2.4 8514 8514 2600 2252 Swing Bracket 2600 Fig. 2.6 5/16” Lock 5/16” Washer 2251 5/16” Flat T-Nut Washer 8514 2596...
  • Page 21 Step 3: Rockwall Assembly Part 1 A: Place (2597) Rock Top at top of the Access Ladder/Rockwall Assembly and (0606) CE Access Board at the bottom of the assembly as shown in fig. 3.1. Then place (0630) CE Rock Board and (0631) CE Rock Board as shown in fig. 3.1. Do not screw boards down yet. Rock holes are to be staggered so they do not form a straight line and are at the top of the boards. Note: Rock Boards are to be flush to (2251) Right Rail and pilot holes are centred over (2252) Rock Rail. (fig. 3.1) B: Make sure all boards fit together snugly and the assembly is square, then attach (0606) CE Access Board and (2597) Rock Top using 4 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 3.1) C: Fasten all the other boards with 4 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 3.1) 2596 Fig. 3.1 2597 0631 0630 0631 x 4 per board...
  • Page 22 Step 3: Rockwall Assembly Part 2 D: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, flat washer and barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (fig. 3.2 and 3.3) The Pan Screw is placed in the hole beneath the Pan Bolt. (fig. 3.2 and 3.3) Note: Make sure all hardware is used to secure each rock properly. Fig. 3.2 3/16” Flat Fig. 3.3 Washer 1/4” Lock 1/4” Washer Barrel Hardware Other Parts 10 x Rocks 10 x 1/4 x 1-1/4 Pan Bolt (green/yellow/burgundy) (1/4”...
  • Page 23 Step 4: Swing Beam Assembly WARNING: Fig. 4.4 For your child’s safety, orientate the swing hangers as shown to ensure your swing will have proper swing motion when installed. Failure to do so could result in premature failure of the swing hanger or swing chain.
  • Page 24 Step 5: Swing End Assembly A: Attach 2 (1863) SW Posts to (1856) SW Upright using 2 (G4) 5/16 x 4” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 5.1) Fig. 5.1 5/16” Lock 1863 Washer 1856 5/16” Flat Washer 5/16” T-Nut 5/16” 5/16” Lock T-Nut Washer 5/16” Flat Washer 1862 1863 B: Attach (1862) SW Support to both (1863) SW Posts and (1856) SW Upright using 3 (G5) 5/16 x 4-1/2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 5.1) Wood Parts Hardware 5/16 x 4” Hex Bolt SW Post 2 x 4 x 86-11/16” 1863 (5/16”...
  • Page 25 Step 6: Attach Swing End to Swing Beam A: Place (4919) SW Rail Block in the centre between (1826) Front Beam and (1825) Back Beam and attach with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 6.1 and 6.2) Fig. 6.1 Fig. 6.2 Glider Hangers 1/4” Lock Washer WARNING: 1/4” Flat Washer 1826 Glider Hangers must be tight and secure to Swing Beams. 4919 1/4” 1825 T-Nut B: Attach Swing End Assembly to the side of the Swing Beam Assembly with the overhang (fig. 6.3 and 6.4) using 1 (G5) 5/16 x 4-1/2” Hex Bolt (with lock washer, flat washer and t-nut) in the top hole of Triangle Plate and 1 (G8) 5/16 x 2” Hex Bolt (with 2 flat washers and lock nut) in the bottom hole of Triangle Plate. (fig. 6.3) Make sure Swing End Assembly flares out at an angle. (fig. 6.4) C: Attach 2 Glider Hangers to the Swing Beam Assembly using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with 2 flat washers and lock nut) per Glider Hanger. (fig. 6.1 and 6.3) 5/16”...
  • Page 26 Step 7: Small Dormer Assembly A: Insert 2 sides from the Small Window Dormer Set into the front of the dormer as shown in fig. 7.1. B: Attach (0520) Window Dormer Roof Right and (0521) Window Dormer Roof Left together with Window Dormer Bracket and 2 (S5) #8 x 1/2” Pan Screws. (fig. 7.2) C: Attach Small Window Dormer Set Assembly to (0520) Window Dormer Roof Right and (0521) Window Dormer Left with 6 (S5) #8 x 1/2” Pan Screws. (fig. 7.2) D: Repeat to create a second Small Window Dormer Assembly. Fig. 7.1 Front Fig. 7.2 Small Window Dormer Assembly Sides 0520 Window Dormer Bracket 0521 Hardware Wood Parts Other Parts Window Dormer Roof Right 0520 16 x #8 x 1/2” Pan Screw 2 x Small Window Dormer Set Window Dormer Roof Left 0521...
  • Page 27 Step 8: Roof Assembly Part 1 A: Connect 2 (1424) Roof Supports together at the peak using 1 (S4) #8 x 3” Wood Screw. Repeat this to create 2 Roof Support Assemblies. Make sure the supports are tight to each other. (fig. 8.1) B: Connect 2 (1425) Roof Joists together at the peak using 1 (S4) #8 x 3” Wood Screw. Make sure the joists are tight to each other. (fig. 8.1) C: Place each Roof Support Assembly so the side with the ledge faces in. The Roof Joist Assembly should be in the middle. Make sure each assembly is square. (fig. 8.1) Fig. 8.1 1424 1425 1424 Wood Parts Hardware Roof Support 2 x 3 x 40” 1424 #8 x 3” Wood Screw Roof Joist 2 x 2 x 38-3/4” 1425 support@cedarsummitplay.com...
  • Page 28 Step 8: Roof Assembly Part 2 D: At the peak attach 1 (5155) Cedar Roofing per side to both Roof Support Assemblies and the Roof Joist Assembly using 3 (S0) #8 x 7/8” Truss Screws per roofing. (fig. 8.2) One (5155) Cedar Roofing should overlap the other. (fig. 8.3) E: At the bottom of the the Support and Joist Assemblies pre-drill 1” above the existing holes in (5155) Cedar Roofing and then attach to each side with 3 (S0) #8 x 7/8” Truss Screws per roofing. (fig. 8.2) The bottom of (5155) Cedar Roofing should be flush to the bottom of each (1424) Roof Support. (fig. 8.4) 1424 Fig. 8.2 x 3 per 1424 board 1425 5155 1425 1424 5155 Fig. 8.3 1424 Overlap cedar roofing 1” Fig. 8.4 5155 1424 Flush to edge Wood Parts Hardware Cedar Roofing 3/8 x 3-1/2 x 47-1/2” 12 x #8 x 7/8”...
  • Page 29 Step 8: Roof Assembly Part 3 F: On one side, starting at the bottom and working up, attach 10 (5155) Cedar Roofing to both Roof Support Assemblies and the Roof Joist Assembly with 3 (S0) #8 x 7/8” Truss Screws per roofing. Make sure that one roofing overlaps the other. (fig. 8.5 and 8.6) G: On the other side, starting at the bottom and working up attach 7 (5155) Cedar Roofing to both Roof Support Assemblies and the Roof Joist Assembly with 3 (S0) #8 x 7/8” Truss Screws per roofing. Make sure that one roofing overlaps the other. (fig. 8.5 and 8.6) Fig. 8.5 1424 5155 x 10 1425 x 3 per board 1424 Fig. 8.6 5155 Overlap cedar roofing 5155 Roof Supports removed for clarity Wood Parts Hardware 17 x Cedar Roofing 3/8 x 3-1/2 x 47-1/2” 51 x #8 x 7/8”...
  • Page 30 Step 8: Roof Assembly Part 4 H: On the side of the Roof Assembly with 9 (5155) Cedar Roofing, on the 4th roofing, 8” in from the edge of each side, attach 2 (0522) Window Dormer Cleats with 1 (S6) #12 x 1” Pan Screw (with 3/16” flat washer) per cleat. Screws are to be installed from the underside of the roof. (fig. 8.7) I: Hang both Small Dormer Assemblies, from Step 7, by the Window Dormer Bracket on the 8th (5155) Cedar Roofing. Make sure the dormer assemblies cover the (0522) Window Dormer Cleats. (fig. 8.8) J: Attach the Small Dormer Assemblies to the (0522) Window Dormer Cleats with 2 (S5) #8 x 1/2” Pan Screws per Dormer Assembly. (fig. 8.8) K: Attach the remaing 3 (5155) Cedar Roofing to both Roof Support Assemblies and the Roof Joist Assembly with 3 (S0) #8 x 7/8” Truss Screws per roofing. (fig. 8.7) Fig. 8.8 Window Dormer Bracket 8th Cedar Roofing x 3 per board 5155 Fig. 8.7 4th Cedar Roofing 8” 1424 8” 3/16” Flat Washer 0522 x 1 per cleat Wood Parts Hardware Window Dormer Cleat 5/4 x 2 x 8” #12 x 1”...
  • Page 31 Step 8: Roof Assembly Part 5 L: Place (1434) Roof Side flush to the bottom edges of 1 Roof Support Assembly and attach with 1 (S4) #8 x 3” Wood Screw and 1 (S3) #8 x 2-1/2” Wood Screw on each end as shown in fig. 8.9 and 8.10. M: Place (2595) Side Roof flush to the bottom edges of the remaining Roof Support Assembly and attach with 1 (S4) #8 x 3” Wood Screw and 1 (S3) #8 x 2-1/2” Wood Screw on each end as shown in fig. 8.9 and 8.10. Fig. 8.9 1424 1434 1424 2595 1424 1434 1424 Fig. 8.10 Flush Wood Parts Hardware Roof Side 2 x 6 x 49-1/2” #8 x 2-1/2” Wood Screw 1434 Side Roof 2 x 6 x 49-1/2”...
  • Page 32 Step 9: Post Assembly A: Place 1 (1400) Post beside 1 (1401) Lower Post making sure the 3 holes in (1400) Post are at the top of the boards and facing the front as shown in fig. 9.1. B: To align holes properly, insert a bolt through the bottom holes of (1400) Post and (1401) Lower Post as shown in fig. 9.2. Once boards are aligned properly, attach together with 7 (S3) #8 x 2-1/2” Wood Screws and then remove the bolt. (fig. 9.1) C: Repeat these steps 3 more times to create 4 Post Assemblies in total. Notice 3 holes at top 1400 Fig. 9.1 x 7 per board 1400 1400 1401 1401 Fig. 9.2 1400 1401 1401 Note: Use a 5/16” bolt to align the holes prior to Flush fastening screws Wood Parts Hardware Post 2 x 4 x 92 1/2” 28 x #8 x 2-1/2”...
  • Page 33 Step 10: Swing Wall Assembly Part 1 A: Attach (2598) Ground SW Side to 2 Post Assemblies with 2 (H4) 1/4 x 4” Hex Bolts (with lock washer, flat washer and t-nut) as shown in fig. 10.1. Notice how the board is placed. Keep the bolts loose. B: Attach (0437) SW Floor to each (1400) Post, in the bottom holes, with 2 (H8) 1/4 x 4-1/4” Hex Bolts (with lock washer, flat washer and t-nut) and (0436) SW Top using 4 (H8) 1/4 x 4-1/4” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 10.1) Keep the bolts loose. C: Attach (2025) Wall Mount to (0437) SW Floor and (0436) SW Top using 2 (G5) 5/16 x 4-1/2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 10.1) Keep the bolts loose. Fig. 10.1 5/16” Lock Washer 1400 5/16” Flat 1/4” Lock Washer Washer 1/4” Flat 2025 Washer 5/16” T-Nut 1/4” T-Nut Notice hole positioning...
  • Page 34 Step 10: Swing Wall Assembly Part 2 Note: Pre-drill all holes using a 1/8” drill bit before installing the Lag Screws. D: Make sure the assembly is square and then attach (0437) SW Floor to both (1400) Posts in the top holes using 2 (LS3) 1/4 x 3” Lag Screws (with flat washer) and (2598) Ground SW Side to each (1401) Lower Post with 2 (H4) 1/4 x 4”” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 10.2) E: Attach 1 (2491) Diagonal to one end of (2598) Ground SW Side using 1 (H2) 1/4 x 2” Hex Bolt (with lock washer, flat washer and t-nut) as shown in fig. 10.2. F: Attach 1 (0403) Gusset to each (1401) Lower Post and to bottom of (0437) SW Floor with 2 (LS3) 1/4 x 3” Lag Screws (with flat washer) per gusset. (fig. 10.2) G: Tighten all the bolts in the Swing Wall Assembly except for the bolts in (2025) Wall Mount. 1/4” Flat Washer Fig. 10.2 2025 0437 0403 1/4” Lock 2491 Washer 1/4” Flat Washer...
  • Page 35 Step 11: Slide Wall Assembly A: Attach (1406) Ground SL Side to the remaining 2 Post Assemblies with 4 (H4) 1/4 x 4” Hex Bolts (with lock washer, flat washer and t-nut) as shown in fig. 11.1. Keep bolts loose. B: Attach (0834) SL Floor to each (1400) Post with 2 (H6) 1/4 x 4-3/4” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 11.1) Keep bolts loose. C: Tight to the bottom of (0834) SL Floor attach (2599) SL Spacer to each (1400) Post with 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 11.1) D: Tighten all the bolts in the Slide Wall Assembly. Fig. 11.1 0834 1400 Notice the hole locations Tight 1401 1400 1406 2599 1/4” lock washer 1/4” flat washer 1/4” t-nut Wood Parts Hardware 1/4 x 4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut) SL Floor 2 x 4 x 41-1/2”...
  • Page 36 Step 12: Front and Back Frame Assembly Keep all bolts in this step loose until a later step. A: Attach 1 (2586) Floor Front Back to the inside of each Post Assembly on both the Swing Wall and Slide Wall Sides using 1 (H11) 1/4 x 2-3/4” Hex Bolt (with lock washer, flat washer and t-nut) per corner. Bolts are installed from the inside of the fort. Notice that the holes on (2586) Floor Front Back are towards the bottom of the boards. (fig. 12.1) B: On the Front Wall attach (2584) Front Ground to the outside of each Post Assembly using 4 (H13) 1/4 x 3-1/2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 12.1) C: On the Back Wall attach (2585) Back Ground to the outside of each Post Assembly using 4 (H13) 1/4 x 3-1/2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 12.1) Swing Wall Fig. 12.1 2586 2586 Front Wall 1/4” flat 1/4” washer t-nut 1/4” lock washer Back Wall Slide Wall 2584...
  • Page 37 Step 13: Front Frame Assembly Part 1 A: Remove the bottom bolt in (2025) Wall Mount. Do not discard this bolt you will re-install it after the (2587) Floor Joist is attached. (fig. 13.2) B: From the inside of the assembly measure 1-13/16” down from the top of (0437) SW Floor and then attach (2587) Floor Joist with 2 (S4) #8 x 3” Wood Screws. (fig. 13.1, 13.2 & 13.3) C: Attach the other side of (2587) Floor Joist flush to the top of (0834) SL Floor with 2 (S4) #8 x 3” Wood Screws. (fig. 13.1) D: Reinstall the bottom bolt in (2025) Wall Mount and tighten both bolts. (fig. 13.2) Fig. 13.1 0834 Fig. 13.2 2587 Flush 0437 2025 0437 Remove this bolt, then re-attach after joist is installed. 0437 Fig. 13.3 1-13/16” Inside View 2587 Hardware Wood Parts Floor Joist 5/4 x 4 x 45-1/2”...
  • Page 38 Step 13: Front Frame Assembly Part 2 E: Attach (0839) CE Gap Board to each (2586) Floor Front Back and (2587) Floor Joist on the the Swing Wall Side using 5 (S2) #8 x 1-1/2” Wood Screws. (fig. 13.4 and 13.5) F: Flush to the the outide face of (0834) SL Floor attach 1 (0840) CE Gap Board to each (2586) Floor Front Back, (0834) SL Floor and (2587) Floor Joist using 5 (S2) #8 x 1-1/2” Wood Screws. (fig. 13.4 and 13.5) Fig. 13.4 Swing Wall 2586 0437 2586 0834 Slide Wall 0839 0437 x 5 per board 2586 Fig. 13.5 0840 0834 2395 Flush 2586 Wood Parts Hardware 10 x #8 x 1-1/2” Wood Screw CE Gap Board 1 x 4 x 38-3/4”...
  • Page 39 Step 13: Front Frame Assembly Part 3 G: In between both (0839) CE Gap Board and (0840) CE Gap Board place 11 (0839) CE Gap Boards making sure they are evenly spaced. Attach to (2587) Floor Joist and both (2586) Floor Front Back using 5 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 13.6) Fig. 13.6 x 5 per board 0839 2586 (hidden) 2586 2587 (hidden) 0840 0839 x 11 Wood Parts Hardware 55 x #8 x 1-1/2” Wood Screw 11 x CE Gap Board 1 x 4 x 38-3/4” 0839 support@cedarsummitplay.com...
  • Page 40 Step 14: Attach Floor Gap A: On the Front Wall in between (1400) Posts and flush to the top of the (0839) CE Gap Boards attach (2588) Floor Gap to (2586) Floor Front Back with 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 14.1 and 14.2). Fig. 14.1 Fig. 14.2 1400 2586 (hidden) 0839 Front Wall Flush 1400 2588 Front Wall Wood Parts Hardware Floor Gap 2 x 3 x 38-5/8” #8 x 2-1/2” Wood Screw 2588 support@cedarsummitplay.com...
  • Page 41 Step 15: Top Frame Assembly Part 1 A: From outside the fort attach a 1/4” t-nut in the middle hole of each (1400) Post on the Slide Wall as shown in fig. 15.1 and 15.2. B: Attach 1 (2590) Top Back Front to each (1400) Post on the Front and Back Walls with 4 (H10) 1/4 x 2-1/4” Hex Bolts (with lock washer, flat washer and t-nut) per board. (fig. 15.1 and 15.2) 2590 Fig. 15.1 2590 1400 Fig. 15.2 Back Wall 1/4” Lock 1/4” Flat Washer Washer 1/4” T-Nut 1400 2590 Front Wall 1/4” T-Nut Slide Wall x 1 per 1400 Slide Wall post in the middle hole Wood Parts Hardware...
  • Page 42 Step 15: Top Frame Assembly Part 2 C: Place 1 (1404) Roof Block tight to the top of each (1400) Post on the Slide Wall, the bevelled edge to be at the top. On the inside of the assembly place 1 (2594) SL Post Support flush to the top of (1404) Roof Block and attach to (1400) Posts and (1404) Roof Block with 9 (S3) #8 x 2-1/2” Wood Screws per support. (fig. 15.3 and 15.4) D: Place 1 (1404) Roof Block tight to the top of each (1400) Post on the Swing Wall, the bevelled edge to be at the top. On the inside of the assembly place 1 (2593) Post Support flush to the top of (1404) Roof Block and attach to (1400) Posts and (1404) Roof Block with 9 (S2) #8 x 1-1/2” Wood Screws per support. (fig. 15.3 and 15.4) Fig. 15.3 Swing Wall Fig. 15.4 1404 2593 1404 Flush Back Wall 1404 Swing Wall 1400 1400 1404 Flush 2594 2593 2594 Front Wall 1400 Slide Wall 1400 2594 Slide Wall...
  • Page 43 Step 16: Front Window Wall Assembly Part 1 A: Tight to the top (2590) Top Back Front on the Front Wall and 1-3/8” from the outside edge of each (1404) Roof Block attach (1412) Window Sill to (1404) Roof Blocks with 4 (S2) #8 x 1-1/2” Wood Screws. (fig. 16.1 and 16.2) B: Tight to the bottom of (2590) Top Back Front attach 1 (1411) Wall Trim flush to the outside edge of each (1400) Post with 4 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 16.1 and 16.2) C: Flush to the bottom of each (1411) Wall Trim attach 1 (1482) Siding to (2586) Floor Front Back with 4 (S0) #8 x 7/8” Truss Screws. (fig. 16.1 and 16.2) Fig. 16.1 Fig. 16.2 1412 1404 1404 1-3/8” 2590 1411 Front Wall 1400 1400 1411 1482 Flush Wood Parts Hardware Window Sill 1 x 4 x 42-5/8” 1412 12 x #8 x 1-1/2”...
  • Page 44 Step 16: Front Window Wall Assembly Part 2 D: On the inside of the assembly centre 2 (1417) Window Braces over the pilot holes in (1412) Window Sill and then attach to (1412) Window Sill from the outside of the assembly using 1 (S2) #8 x 1-1/2” Wood Screws per brace. (fig. 16.3 and 16.4) E: Attach 5 more (1482) Siding directly above the first and attach to (1400) Posts and (1417) Window Braces with 4 (S0) #8 x 7/8” Truss Screws per board. (fig. 16.3 and 16.4) Fig. 16.3 Fig. 16.4 1417 1412 Front 1400 Wall 1400 1411 1411 1482 x 4 per board Wood Parts Hardware Window Brace 2 x 2 x 38” 1417 #8 x 1-1/2” Wood Screw Siding 3/8 x 3-1/2 x 42-5/8”...
  • Page 45 Step 16: Front Window Wall Assembly Part 3 F: Loosen bolts in (2590) Top Front Back then from the inside of the assembly, place 1 Window Mesh against (2590) Top Back Front, there will be a small gap above (1482) Siding. Attach to (2590) Top Back Front with 8 evenly spaced (S5) #8 x 1/2” Pan Screws (with #8 flat washer) as shown in fig. 16.5 and 16.6, make sure the mesh is tucked in and then retighten bolts. G: From the outside of the assembly attach Window Mesh to each (1400) Post with 2 (S5) #8 x 1/2” Pan Screw (with #8 flat washer) per post. (fig. 16.7) w/#8 Flat Fig. 16.5 Washer Fig. 16.6 Inside View 2590 Window Mesh Fig. 16.7 1400 Outside View 2590 Make sure Window Mesh is centred in opening so there is an overhang on each side. w/#8 Flat Washer 1482 w/#8 Flat Washer Window Mesh Hardware...
  • Page 46 Step 16: Front Window Wall Assembly Part 4 H: On the outside of the assembly, tight to the top of (1482) Siding, attach 1 (1412) Window Sill to (1400) Posts and (1417) Window Braces with 6 (S2) #8 x 1-1/2” Wood Screws. Make sure the mesh is smooth and tight. (fig. 16.8 and 16.9) I: Attach the bottoms of Window Mesh to (1412) Window Sill from the inside of the assembly with 8 (S5) #8 x 1/2” Pan Screws (with #8 flat washer). Make sure the mesh is smooth and tight. (fig. 16.10) J: Place 2 (1419) Window Dividers, in the opening between (2590) Top Back Front and (1412) Window Sill then attach with 2 (S2) #8 x 1-1/2” Wood Screws per divider. Make sure the angled tip of (1419) Window Dividers point to the centre of the opening. (fig. 16.9) Fig. 16.8 Fig. 16.9 1417 Outside View 1400 2590 1419 x 2 per board 1412 1400 1482 Fig. 16.10 Inside View 1412 w/#8 Flat Washer Wood Parts Hardware Window Sill 1 x 4 x 42-5/8”...
  • Page 47 Step 17: Attach Flower Box A: In the centre and top of the lower (1412) Window Sill attach Flower Box with 2 (S5) #8 x 1/2” Pan Screw. (fig. 17.1 and 17.2) Fig. 17.1 1412 Fig. 17.2 1412 Flower Other Parts Hardware #8 x 1/2” Pan Screws 1 x Flower Box support@cedarsummitplay.com...
  • Page 48 Step 18: Attach Pickets to Swing Wall A: Starting at 1 (2593) Post Support on the Swing Wall measure 3” then place 1 (1423) Picket, with bevelled edges to the top and facing out and tight to (0839) CE Gap Board, then attach to (0436) SW Top and (0437) SW Floor with 2 (S15) #8 x 1-3/4” Wood Screws. Follow with 2 more (1423) Pickets, each 3” apart. Repeat starting at the other (2593) Post Support. (fig. 18.1 and 18.2) Swing Wall Fig. 18.1 Note: Gaps between boards not to exceed 3-1/4” Fig. 18.2 Inside View Note: Bevelled 2025 2593 edges towards top and facing out 2593 0436 3” 3” 3” 1400 1423 1400 0437 0839...
  • Page 49 Step 19: Attach Window Sill to Back Wall A: Tight to the top (2590) Top Back Front on the Back Wall and 1-3/8” from the outside edge of each (1404) Roof Block attach (1412) Window Sill to (1404) Roof Blocks with 4 (S2) #8 x 1-1/2” Wood Screws. (fig. 19.1 and 19.2) Fig. 19.1 1404 1404 Fig. 19.2 1-3/8” 1404 Back Wall 1412 2590 Wood Parts Hardware Window Sill 1 x 4 x 42-5/8” 1412 #8 x 1-1/2” Wood Screw support@cedarsummitplay.com...
  • Page 50 Step 20: Attach Roof to Fort A: With at least 2 helpers lift roof onto fort at Slide Wall side of the fort. (1434) Roof Side should be on the Slide Wall and (2595) Side Roof Should be on the Swing Wall. Dormer Windows should be on the Front Wall. (fig. 20.1) B: Attach (1434) Roof Side and (2595) Side Roof to (1404) Roof Blocks with 1 (H6) 1/4 x 4-3/4” Hex Bolt (with lock washer, flat washer and t-nut) per corner. (fig. 20.1 and 20.2) Fig. 20.1 Slide Wall Front Wall 1404 (hidden) 1434 (hidden) 2595 0436 Fig. 20.2 1/4” Flat Washer 1/4” Lock 2595 Washer 1/4” T-Nut (hidden) Back Wall Swing Wall 0436 1404 (hidden) 1400 Hardware 1/4 x 4-3/4”...
  • Page 51 Step 21: Attach Gable Boards and Tarp Part 1 A: With the assistance from a helper, from the inside of the Roof Assembly attach (1431) Centre Gable Board to the peak of the Roof Support Assembly; centre on (1430) Sunburst and (1434) Roof Side with 3 (S2) #8 x 1-1/2” Wood Screws. Make sure (1430) Sunburst is centred lengthwise on (1434) Roof Side. The end with the single hole is towards the top of the board. (fig. 21.1 and 21.2) B: Tight to the sides of (1431) Centre Gable Board and tight to the top of (1434) Roof Side attach 2 (1432) Gable Board A to (1430) Sunburst and each (1424) Roof Support with 2 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 21.1 and 21.2) C: Directly above the (1432) Gable Board A and tight to the sides of (1431) Centre Gable Board, attach 2 (1433) Gable Board B to (1430) Sunburst and each (1424) Roof Supports with 2 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 21.1 and 21.2) D: Repeat Steps A-C for Back Wall and (2595) Side Roof. (fig. 21.1 and 21.2) 1424 Fig. 21.1 1434 Fig. 21.2 1431 1433 1433 1424 1432 2595 1424 1430 1432 Tight x 11 per gable Tight assembly Hardware Wood Parts Centre Gable Board 1 x 2 x 23”...
  • Page 52 Step 21: Attach Gable Boards and Tarp Part 2 E: From the inside of the assembly attach the Tarp to each (1424) Roof Support and to (1434) Roof Side with 11 (S5) #8 x 1/2” Pan Screws (with #8 flat washer). Make sure the tarp is smooth and tight before fastening. (fig. 21.3 and 21.4) F: Repeat Step E for Back Wall and (2595) Side Roof. (fig. 21.3 and 21.4) Tarp Fig. 21.3 1424 1434 1424 Tarp Fig. 21.4 1424 2595 Tarp w/ #8 Flat Washer x 11 per tarp #8 Flat Washer Hardware Other Parts 22 x #8 x 1/2” Pan Screw (#8 flat washer) 2 x Tarp support@cedarsummitplay.com...
  • Page 53 Step 22: Attach Ground Stakes MOVE FORT TO FINAL LOCATION. FINAL LOCATION MUST BE LEVEL GROUND. WARNING: To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines. A: Drive 2 (0318) Ground Stakes 10-1/2” into the ground tight to 2 (1400) Posts as shown in fig. 22.1. Attach using 2 (S3) #8 x 2-1/2” Wood Screws per ground stake. (fig. 22.2) Fig.
  • Page 54 Step 23: Lower Slide Wall Assembly Part 1 Note: Pre-drill all holes using a 1/8” drill bit before installing the Lag Screws. A: Tight to the top of (1406) Ground SL Side and flush to the outside edges of both (1400) Posts on the Slide Wall side attach 6 (1930) Siding to each post with 2 (S0) #8 x 7/8” Truss Screws per board, as shown in fig. 23.1 and 23.2. Make sure there are no gaps between boards. B: Tight to the top (1930) Siding and flush to outside edges of both (1400) Posts attach (0968) Middle Top to each post with 2 (LS1) 1/4 x 1-1/2” Lag Screws. (fig. 23.1 and 23.2) Fig. 23.1 Fig. 23.2 1400 1/4” Flat Washer 0968 Tight Slide Wall 1400 x 2 per board Tight...
  • Page 55 Step 23: Lower Slide Wall Assembly Part 2 C: From inside the assembly place 1 (1858) Short Wall Support over the pilot holes of the (1930) Siding, the top should be flush to the top of (0968) Middle Top then attach to (1406) Ground SL Side and (0968) Middle Top with 4 (S1) #8 x 1-1/8” Wood Screws per board. (fig. 23.4) D: From outside of the assembly attach (1858) Short Wall Support to each (1930) Siding with 1 (S0) #8 x 7/8” Truss Screws per siding. (fig. 23.3 and 23.5) Fig. 23.3 Flush 0968 Fig. 23.4 Inside View x 4 1858 1406 Slide Wall Fig. 23.5 Outside View 1930 x 1 per board Wood Parts Hardware Short Wall Support 1 x 4 x 24-1/4” 1858 #8 x 1-1/8”...
  • Page 56 Step 24: Lower Front Wall Assembly Part 1 A: Flush to the outside edge of (1400) Post and tight to the top of (2584) Front Ground attach (1870) Trim Short to (1400) Post with 3 (S2) #8 x 1-1/2” Wood Screws. (fig. 24.1 and 24.2) B: Tight to top of (2584) Front Ground and tight to (1870) Trim Short attach 6 (1482) Siding to both (1400) Posts with 2 (S0) #8 x 7/8” Truss Screws per board. Make sure there are no gaps between boards. (fig. 24.1 and 24.2) C: Tight to (1482) Siding and top of (2584) Front Ground attach 1 (1415) Lower Trim to (1400) Post with 3 (S2) #8 x 1-1/2” Wood Screws. (fig 24.3) 1400 Fig. 24.1 1415 Fig. 24.3 1400 Tight Front Wall 2584 1870 1400 Flush Fig. 24.2 x 2 per board 1482 2584 Tight Wood Parts Hardware 12 x #8 x 7/8” Truss Screw Trim Short 1 x 2-1/2 x 19-5/8”...
  • Page 57 Step 24: Lower Front Wall Assembly Part 2 D: Place (1413) Table Support flush to the notched out extension of (2589) Table Top, as shown in fig. 24.5. then attach using 5 (S7) #12 x 2” Pan Screws. E: Place Table Top Assembly tight to the top of (1930) Siding, (1415) Lower Trim and (1870) Trim Short. Make sure (1413) Table Support is flush to the outside edges of both (1400) Posts then attach (1413) Table Support to each post with 2 (S3) #8 x 2-1/2” Wood Screws. (fig. 24.4 and 24.6) Note: Pre-drill all holes using a 1/8” drill bit before installing the Lag Screw. F: Attach (2491) Diagonal to (1400) Post with 1 (LS3) 1/4 x 3” Lag Screw. (fig. 24.7) Fig. 24.5 Fig. 24.4 Flush 1400 1413 1400 2589 2491 Flush Front Wall 1/4” Flat Washer...
  • Page 58 Step 24: Lower Front Wall Assembly Part 3 G: From inside the assembly tight to the bottom of (2589) Table Top place 2 (1858) Short Wall Supports over the pilot holes of the (1482) Siding then attach to (1413) Table Support and (2584) Front Ground with 4 (S1) #8 x 1-1/8” Wood Screws per board. (fig. 24.8 and 24.9) H: From outside of the assembly attach (1858) Short Wall Supports to each (1482) Siding with 2 (S0) #8 x 7/8” Truss Screws per siding. (fig. 24.9) Fig. 24.8 2589 Inside View 1413 1858 Fig. 24.9 1858 (hidden) Outside View x 4 per board 2584 1482 x 2 per board Wood Parts Hardware #8 x 1-1/8” Wood Screw Short Wall Support 1 x 4 x 24-1/4”...
  • Page 59 Step 25: Lower Swing Wall Assembly Note: Pre-drill all holes using a 1/8” drill bit before installing the Lag Screws. A: Flush to outside edges of both (1400) Posts and flush to the top of (2589) Table Top place and make sure (0968) Middle Top is level then attach to posts with 2 (LS1) 1/4 x 1-1/2” Lag Screws. (fig. 25.1 and 25.2) Fig. 25.1 1400 Fig. 25.2 1400 2589 0968 Swing Wall 0968 2589 1400 Flush 1/4” Flat Washer Wood Parts Hardware Middle Top 1 x 4 x 41-1/2”...
  • Page 60 Step 26: Bench Assembly Part 1 Note: Pre-drill all holes using a 1/8” drill bit before installing the Screws. A: Place (0398) Bench Brace Top centred under 2 (2592) Bench Tops and attach with 4 (S15) #8 x 1-3/4” Wood Screws, as shown in fig. 26.1. B: Flush to the top of (2484) Bench Leg place (2578) Seat End, angled corner facing down. Attach with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut). Make sure the top of (2578) Seat End is level then attach with 2 (S15) #8 x 1-3/4” Wood Screws as shown in fig. 26.2. C: Flush to the outside edge of (2484) Bench Leg attach (2591) Bench Support with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut) as shown in fig. 26.2. Fig. 26.1 2592 Bevelled Ends Flush 0398 Flush Fig. 26.2 2578 2591 1/4”...
  • Page 61 Step 26: Bench Assembly Part 2 Note: Pre-drill all holes using a 1/8” drill bit before installing the Screws. D: Attach 1 (2578) Seat End to (2491) Diagonal with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut). Make sure it is level then attach with 1 (S15) #8 x 1-3/4” Wood Screw. (fig. 26.3 and 26.4) E: With a helper, using the pilot holes as a guide, place Bench Top assembly from Step A on each (2578) Seat End, bevelled ends to be facing out, then attach with 4 (S15) #8 x 1-3/4” Wood Screws per (2592) Bench Top. (2591) Bench Support to be tight against (2584) Front Ground. (fig. 26.5) 2491 1/4” Fig. 26.4 T-Nut Fig. 26.3 1/4” Flat Washer 1/4” Lock Washer 2578 Use this hole x 4 per board Fig.
  • Page 62 Step 26: Bench Assembly Part 3 F: Attach 2 Corner Brackets to (2584) Front Ground and (2591) Bench Support using 2 (S5) #8 x 1/2” Pan Screws per bracket. Corner Bracket on the inside to be flush to the top of (2591) Bench Support and Corner Bracket on the outside to be flush to the bottom of (2584) Front Ground. (fig. 26.6 and 26.7) G: Attach (2591) Bench Support to (2484) Bench Leg with 1 (S15) #8 x 1-3/4” Wood Screw. (fig. 26.6) H: Drive 1 (0318) Ground Stake 10-1/2” into the ground tight to (2491) Diagonal and attach using 2 (S3) #8 x 2-1/2” Wood Screws. (fig. 26.8) Fig. 26.6 WARNING: To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if 2584 you do not check first for underground wiring, cables or gas lines.
  • Page 63 Step 27: Attach Access Ladder Rockwall Assembly Pre-drill all holes using a 1/8” drill bit before installing the Lag Screws. A: Place the Access Ladder Rockwall from Step 3 on the Back Wall, tight to (1400) Post on the Swing Wall side then attach to (2586) Floor Front Back with 1 (LS1) 1/4 x 1-1/2” Lag Screw (with flat washer) in each Swing Bracket. (fig. 27.1 and 27.2) B: Place (2583) Block between (2598) Ground SW Side and (2600) Left Access Rail then attach with 1 (H14) 1/4 x 5” Hex Bolt (with lock washer, flat washer and t-nut) from the outside and 1 (S3) #8 x 2-1/2” Wood Screw from the inside. (fig. 27.1, 27.3 and 27.4) Swing Bracket 2586 Fig. 27.2 1400 Tight w/ 1/4” Flat Washer Fig. 27.1 2600 Fig. 27.3 2598 Swing Wall 1400...
  • Page 64 Step 28: Attach Hand Grip Pre-drill all holes using a 3/16” drill bit before installing the Lag Screws. A: On the Back Wall measure 5-1/2” up each (1400) Post from the top of floor boards then attach 1 Hand Grip with on each (1400) post with 2 (LS1) 1/4 x 1-1/2” Lag Screws (with flat washer) per Hand Grip. (fig. 28.1) 1400 Fig. 28.1 Hand Grip 1/4” flat washer 1400 Hand Grip 5-1/2” Floor Boards Back Wall 2586 Hardware Other Parts 2 x Hand Grip 1/4 x 1-1/2”...
  • Page 65 Step 29: Attach SL Spacer to Back Wall A: On the Back Wall, tight to the edge of the Swing Bracket and flush to the bottom of (2586) Floor Front Back attach 1 (2599) SL Spacer to (2586) Floor Front Back with 2 (S3) #8 x 2-1/2” Wood Screws and to the inside of (2590) Top Back Front with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 29.1 and 29.2) Fig. 29.1 Fig. 29.2 2590 Back Wall 2599 Tight Swing Bracket 2586 Flush Wood Parts Hardware #8 x 2-1/2” Wood Screw SL Spacer 2 x 3 x 41-1/2” 2599 #8 x 1-3/4”...
  • Page 66 Step 30: Attach Swing Assembly to Fort A: Attach Swing Assembly from Step 6 to (2025) Wall Mount with 1 (G5) 5/16 x 4-1/2” Hex Bolt (with lock washer, flat washer and t-nut) and 1 (G8) 5/16 x 2” Hex Bolt (with 2 flat washers and 1 lock nut) as shown in fig. 30.1 and 30.2. B: Drive 1 (0318) Ground Stake 10-1/2” into the ground at each (1863) SW Post and attach with 2 (S3) #8 x 2-1/2” Wood Screws per ground stake. (fig. 30.1 and 30.3) 2025 5/16” Flat 5/16” Washer 5/16” Lock T- Nut Washer Fig. 30.1 Fig. 30.2 5/16” Lock nut 5/16” Flat Washer Fig. 30.3 WARNING: To prevent tipping and 0318 avoid potential injury, stakes must be 1863 driven 10-1/2”...
  • Page 67 Step 31: Cafe Canopy Assembly Part 1 A: Feed all canopy frames through the pockets of the canopy. (fig. 31.1) B: Place the frames together so the U-Frame is inside, then the Z-Frame and lastly the P-Frame on the outside and then attach with 1 (MB1) #12 x 1/2” Machine Bolt (with #12 lock nut) per side. (fig. 31.2 & 31.3) Fig. 31.1 Z-Frame P-Frame U-Frame Fig. 31.2 Canopy removed for clarity Fig. 31.3 #12 Lock nut x 1 per side Hardware Other Parts 1 x Canopy #12 x 1/2” Machine Bolt (#12 lock nut) support@cedarsummitplay.com...
  • Page 68 Step 31: Cafe Canopy Assembly Part 2 C: At the front of the fort, attach 2 Z-Frames to the (1400) Post with 1 (S6) #12 x 1” Pan Screw per frame. (fig. 31.4 and 31.5) D: From underneath the fort, attach canopy to (2588) Floor Gap with 5 (S5) #8 x 1/2” Pan Screws (with #8 flat washer). (fig. 31.6) E: Attach each P-Frame to (1400) Posts, through the tarp, with 1 (S6) #12 x 1” Pan Screw and 2 (S5) #8 x 1/2” Pan Screw (with #8 flat washer) per side. (fig. 31.6) 2588 Fig. 31.4 Fig. 31.5 x 1 per side 1400 Canopy removed for clarity Front Wall 2588 2586 Fig. 31.6 w/ #8 Flat Washer, x 2 per side 1400 w/ #8 Flat Washer Under canopy view x 1 per side 1400...
  • Page 69 Step 32: Crowsnest Assembly Part 1 A: Attach 4 (1441) Crowsnest Joists to (1439) Crowsnest Front with 4 (S4) #8 x 3” Wood Screws per joist and to (1440) Crowsnest Back with 4 (S3) #8 x 2-1/2” Wood Screws per joist as shown in fig. 32.1. Fig. 32.1 1441 1440 Notice holes 1439 used Hardware Wood Parts Crowsnest Joist 2 x 4 x 14-1/4” 1441 #8 x 2-1/2” Wood Screw Crowsnest Front 2 x 4 x 34-1/4” 1439 #8 x 3”...
  • Page 70 Step 32: Crowsnest Assembly Part 2 B: Attach (1444) Crowsnest SL Top to 2 (1447) Crowsnest Uprights using 2 (H10) 1/4 x 2-1/4” Hex Bolts (with lock washer, flat washer and t-nut), making sure the notched ends are facing out. (fig. 32.1) C: Attach 1 (1448) Crowsnest Short to (1444) Crowsnest SL Top using 6 (S15) #8 x 1-3/4” Wood Screws as shown in fig. 32.2. 1/4” 1/4” Flat T-Nut 1444 Washer 1/4” Lock Fig. 32.2 Washer 1447 Notice notched out ends Fig. 32.3 Flush 1448 1444 Hardware Wood Parts Crowsnest SL Top 2 x 3 x 34-1/4” #8 x 1-3/4”...
  • Page 71 Step 32: Crowsnest Assembly Part 3 D: Attach 1 (1442) Crowsnest Bottom Side tight to top of (0840) CE Gap Board and flush to the inside edge of each (2594) SL Post Support using 3 (S3) #8 x 2-1/2” Wood Screws per side. Notice pilot holes towards bottom of boards. (fig. 32.4 and 32.5) E: Attach 1 (1443) Crowsnest Side to each (2594) SL Post Support using 1 (H13) 1/4 x 3-1/2” Hex Bolt (with lock washer, flat washer and previously installed t-nut) per side. (fig. 32.4 and 32.5) Fig. 32.4 Fig. 32.5 1/4” T-Nut 1/4” Lock (previously Washer installed) 1443 Slide Wall 1/4” Flat Washer 2594 Flush 1442 0840 Tight Hardware Wood Parts Crowsnest Bottom Side 5/4 x 6 x 18” 1442 #8 x 2-1/2”...
  • Page 72 Step 32: Crowsnest Assembly Part 4 F: Place assembly from Step A flush to the bottom of each (1442) Crowsnest Bottom Side then attach using 3 (S7) #12 x 2” Pan Screws per side. (1439) Crowsnest Front is to face out and (1440) Crowsnest Back is to face towards the fort. (fig. 32.6 and 32.7) G: Place assembly from Steps B and C against (1439) Crowsnest Front and attach each (1447) Crowsnest Upright to (1439) Crowsnest Front using 2 (H10) 1/4 x 2-1/4” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 32.6 and 32.7) H: Attach each (1443) Crowsnest Side to (1444) Crowsnest SL Top using 2 (S3) #8 x 2-1/2” Wood Screws per side. (fig. 32.6 and 32.7) Fig. 32.6 Fig. 32.7 1443 1444 1443 1447 1440 1447 1442 1442 1439 1/4” T-Nut 1/4” Flat (hidden) Washer 1/4” Lock Washer Hardware #12 x 2” Pan Screw #8 x 2-1/2” Wood Screw 1/4 x 2-1/4”...
  • Page 73 Step 33: Crowsnest Floor and Wall Assemblies Part 1 A: Lay down (1438) Crowsnest Gap flush to front of (1439) Crowsnest Front and (1436) Crowsnest Floor flush to back of (1440) Crowsnest Back. In between (1438) Crowsnest Gap and (1436) Crowsnest Floor place 2 (1437) Crowsnest Floors. (fig. 33.1 and 33.2) B: Attach the floor and gap boards to each (1441) Crowsnest Joist using 6 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 33.2) C: Place 1 (1446) Crowsnest Wall in between each (1442) Crowsnest Bottom Side/(1443) Crowsnest Side and (1447) Crowsnest Upright, flush to front of (1439) Crowsnest Front and tight to (1444) Crowsnest SL Top and the floor boards. Attach to (1442) Crowsnest Bottom Side and (1443) Crowsnest Side from inside the assembly with 3 (S15) #8 x 1-3/4” Wood Screw per wall. (fig. 33.1 and 33.2) Fig. 33.1 Fig. 33.3 1444 1443 1447 x 3 per board 1446 x 6 per 1437 board Fig. 33.2 1436 1442 1440 1438 (hidden) 1439 Flush 1441 (hidden) 1439...
  • Page 74 Step 33: Crowsnest Floor and Wall Assemblies Part 2 D: Place 1 (1451) Crowsnest Face on the front of each (1447) Crowsnest Upright, flush to the outside edges and attach from inside the fort using 3 (S15) #8 x 1-3/4” Wood Screws per board as shown in fig. 33.4 and 33.5. E: Attach (1446) Crowsnest Walls to each (1451) Crowsnest Face using 3 (S3) #8 x 2-1/2” Wood Screws per side. (fig. 33.4 and 33.5) F: In between (1446) Crowsnest Wall and the fort evenly space and attach 1 (1435) Crowsnest Wall Board to (1442) Crowsnest Bottom Sides and (1443) Crowsnest Sides using 4 (S15) #8 x 1-3/4” Wood Screws per board. (1435) Crowsnest Wall Boards are to be tight to the floor board and bevelled edges at the top and facing out. (fig. 33.6) 1447 Fig. 33.5 Fig. 33.4 1446 1446 1446 1446 1451 1443 x 4 per board 1443 1435 Fig. 33.6 1442 1446 1442 Hardware Wood Parts 14 x #8 x 1-3/4”...
  • Page 75 Step 34: Attach Gussets to Crowsnest A: Tight to the underside of the floor boards place 1 (1445) Crowsnest Gusset on the outside of each interior (1441) Crowsnest Joist and attach with 1 (S3) #8 x 2-1/2” Wood Screw per gusset. (fig. 34.1) B: Attach each (1445) Crowsnest Gusset to (1439) Crowsnest Front in the remaining holes using 2 (S4) #8 x 3” Wood Screws per gusset. (fig. 34.1 and 34.2) C: Measure 11-1/2” from inside edge of (0834) SL Floor and attach to 1 (1445) Crowsnest Gusset using 2 (S4) #8 x 3” Wood Screws as shown in fig. 34.3. D: Measure 13” from screws in Step C and attach (0834) SL Floor to the second (1445) Crowsnest Gusset using 2 (S4) #8 x 3” Wood Screws as shown in fig. 34.3. Fig. 34.2 Fig. 34.1 1439 1445 Fig. 34.3 1445 0834 1439 0834 1445 13” 11-1/2” Hardware Wood Parts Crowsnest Gusset 2 x 6 x 14-3/4” 1445 #8 x 2-1/2”...
  • Page 76 Step 35: Attach SL Support and SL Block to Fort A: Attach (1450) SL Support to end of (2585) Back Ground with 1 (H2) 1/4 x 2” Hex Bolt (with lock washer, flat washer and t-nut) in the top hole. (fig. 35.1 and 35.2) B: Make sure (1450) SL Support and (2585) Back Ground are square then attach with 1 (S15) #8 x 1-3/4” Wood Screw. (fig. 35.2) C: Insert TNR2 Post Mount on (1450) SL Support and attach with 2 (PB2) 1/4 x 1-1/4” Pan Bolts (with lock washer and t-nut). Keep these bolts loose. (fig. 35.2) D: Place (2428) SL Block flush to top of (0968) Middle Top and tight to the Lag Screw head then attach to (1400) Post with 2 (S4) #8 x 3” Wood Screws from outside the assembly and to (0968) Middle Top from inside the assembly with 2 (S2) #8 x 1-1/2” Wood Screws. (fig. 35.2) Fig. 35.1 Fig. 35.2 1400 0968 Tight 2428 1/4” T-Nut 2585 1/4” Lock 1/4” Flat Washer Washer 1/4” Lock 1450 Washer 1/4”...
  • Page 77 Step 36: Slide Section Assemblies Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 36.3) A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fig. 36.1. It is very important to attach bolts as indicated, in fig. 36.3.
  • Page 78 Step 36: Slide Section Assemblies Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 36.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fig. 36.4. It is very important to attach bolts as indicated. This creates the Exit Elbow Assembly.
  • Page 79 Step 37: Attach Flange Assembly to Fort A: With a helper place the Flange Assembly flush to the Crowsnest on the fort as shown in fig. 37.1, then pre- drill 1/8” pilot holes in the bottom 4 mounting locations on (1438) Crowsnest Gap (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 1” deep. B: Attach Flange Assembly to the Crowsnest through (1438) Crowsnest Gap and into (1439) Crowsnest Front using 4 (S7) #12 x 2” Pan Screws (with #12 Screw Bezel) in the pre-drilled holes. (fig. 37.1 and 37.2) Make sure the flat surfaces of the Flange Assembly are flush to the Crowsnest as shown in fig. 37.5. C: Attach the Flange Assembly flush to (1444) Crowsnest SL Top using 4 (S6) #12 x 1” Pan Screws (with #12 Screw Bezel) as shown in fig. 37.1 and 37.3 and to both (1451) Crowsnest Faces using 5 (S6) #12 x 1” Pan Screw per board. (fig. 37.1 and 37.4) 1444 Fig. 37.6 Fig. 37.3 #12 Screw Bezel 1451 (hidden) Fig. 37.1 1451 1444 Flange Assembly Outside View 1451 (hidden) Top of slide flush Fig.
  • Page 80 Step 38: Attach Elbow Assembly to Flange Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 81 Step 38: Attach Elbow Assembly to Flange Assembly Part 2 Fig. 38.5 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 82 Step 39: Attach Elbow Assembly to Elbow Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through Fig. 39.1 the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 83 DO NOT USE DO NOT USE USE IMAGE PG 125 Step 39: Attach Elbow Assembly to Elbow Assembly USE IMAGE PG 125 Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess.
  • Page 84 Step 40: Attach Elbow Assemblies and TNR2 Slide Support Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 85 Step 41: Attach SL Support to Ground Back A: Use (1450) SL Support as a guide to judge the proper bolt location, remove the bottom pan bolt and nut. The bolt will no longer be needed, but keep the lock nut. (fig. 41.1 and 41.2) B: Attach the top of the TNR2 Post Mount to TNR2 Slide Clamp Ring using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with the previously removed lock nut). (fig. 41.2) C: Tighten bolts in (1450) SL Support. (fig. 41.2) 1/4” Lock Nut Fig. 41.2 TNR2 Post Mount Fig. 41.1 Tighten these bolts 1450 Remove PB1 (1/4 x 3/4” Pan Bolt first then install PB2 (1/4 x 1-1/4”...
  • Page 86 Step 42: Attach TNR2 Slide Exit to Exit Elbow Assembly A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR2 Slide Exit. (fig. 42.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4” Pan Bolts (with lock nuts) starting with the bottom middle hole and working up each side. (fig. 42.2 and 42.3) C: At this point make sure all the slide bolts are tight. Use a 7/16” open end wrench to hold nut and then tighten bolt with Quadrex Driver on Clamp Rings. Fig. 42.3 Fig. 42.1 Exit Elbow Assembly Lock Slot of TNR2...
  • Page 87 Step 43: Attach Exit End Assembly to Fort Fig. 43.1 Note: When installing Pan Bolts make sure to Top Slide Bolt Holes look at holes so bolts go through the side with Elbow Assembly the round recess and the lock nuts go through the side with the hexagonal recess.
  • Page 88 Step 44: Attach Ground Stake to SL Support A: Drive 1 (0318) Ground Stake 10-1/2” into the ground tight to (1450) SL Support and attach using 2 (S3) #8 x 2-1/2” Wood Screws. (fig. 44.1) WARNING: To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines. Fig.
  • Page 89 Step 45: Glider Assembly A: Attach 1 Glider End to the Glider Seat using 1 (Z) 5/16 x 6” Hex Bolt (with 2 flat washers and 1 lock nut). Repeat for the second Glider End. (fig. 45.1) B: Install 2 Glider Rope with Chains into each Glider End using 2 - 5/16” Flat Washers and 1 Lock Nut per rope. (fig. 45.1) Fig. 45.1 Glider Rope and Chain 5/16 Flat Washer-Zinc 5/16 Flat Washer-Zinc 5/16 Lock 5/16 Lock 5/16 x 6” Hex Bolt 5/16 Flat Washers 5/16 Lock Nuts Glider Seat Glider End WARNING: Bolt must not exceed 1/2 thread past the nut Hardware...
  • Page 90 Step 46: Attach Glider and Swings If Bolt protrudes WARNING: beyond T-Nut Check entire play centre for bolts protruding beyond T-Nuts. Use Use an extra extra washers to eliminate this condition. Flat W asher A: Connect the assembled Glider to the Glider Hangers previously installed. (fig. 46.1) B: Attach 2 Belt Swings to the Bolt-Thru Swing Hangers. (fig. 46.1) Fig. 46.1 Belt Swings Glider Other Parts...
  • Page 91 Final Step: Attach I.D. Plaque STEP # STEP NAME ATTACH THIS WARNING & I.D. PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT! (Fort or Swing Post) This provides warnings concerning safety and important contact information. A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model Attach with (S5) #8 x 1/2"...
  • Page 92 NOTES support@cedarsummitplay.com...
  • Page 93 NOTES support@cedarsummitplay.com...
  • Page 94 NOTES support@cedarsummitplay.com...
  • Page 95 NOTES support@cedarsummitplay.com...
  • Page 96 MAIL TO: Fill out your registration card online at Solowave Design www.cedarsummitplay.com/registration 375 Sligo Road W. Mount Forest, Ontario, Canada Cedar Summit would like to say Thank You for N0G 2L0 your time and feedback. Attention: Customer Service REVISION: 11/28/12...