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Cedar Summit VALLEYVIEW DELUXE Installation And Operating Instructions Manual

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VA L L E Y V I E W D E L U X E - F 2 5 7 0 5
INSTALLATION AND OPERATING INSTRUCTIONS
30'-9"
18'-9"
11'-10"
10 - 12 Hrs
10 - 12 Hrs
2-4 Hrs
2 - 4 Hrs
FOR FORT & SWING
FOR FORT & SWING
TUBE SLIDE
TWO PERSON
ASSEMBLY
9405705
Rev 11/01/2016
WARNING
Manufacturer contact information provided below.
OBSTACLE FREE SAFETY ZONE -30' 9" x 27'1" (9.37 x 8.23 m) area requires Protective Surfacing. See page 3.
27'-1"
MAXIMUM VERTICAL FALL HEIGHT - 6' 7" (2.01 m)
CAPACITY - 12 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as multi-unit residences, schools, churches,
nurseries, day cares or parks.
©
c/o
Solowave Design
Cedar Summit
375 Sligo Rd . West, PO Box 10
Mount Forest, ON Canada N0G 2L0
Regular Hours: 8:00am - 5:00pm EST
General Inquiries:
Peak Season (April - August):
8:00am - 7:00pm EST (Mon - Fri)
8:00am - 4:00pm EST (Sat & Sun)
Toll Free: 1-877-817-5682
Email: support@cedarsummitplay .com
Web Form/Line Chat:
To reduce the risk of serious injury or death, you must read and
follow these instructions. Keep and refer to these instructions
often and give them to any future owner of this play set.

Table of Contents

Warnings and Safe Play Instructions . . . . . . . . . . pg . 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . . pg . 3
Instructions for Proper Maintenance . . . . . . . . . pg . 4
About Our Wood - Limited Warranty . . . . . . . . . pg . 5
Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . pg . 6
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg . 8
Step-By-Step Instructions . . . . . . . . . . . . . . . . . . .pg . 16
Installation of I . D . / Warning Plaque . . . . . .Final Step
www .cedarsummitplay .com/contact-us
10 - 12 Hrs
FOR FORT & SWING
TWO PERSON
ASSEMBLY

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Summary of Contents for Cedar Summit VALLEYVIEW DELUXE

  • Page 1: Table Of Contents

    © Solowave Design Cedar Summit 375 Sligo Rd . West, PO Box 10 Warnings and Safe Play Instructions . . . . . . . . . . pg . 2 Mount Forest, ON Canada N0G 2L0 Protective Surfacing Guidelines .

  • Page 2: Warnings And Safe Play Instructions

    Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.

  • Page 3: Protective Surfacing Guidelines

    Protective Surfacing - Reducing Risk of Serious Head Injury From Falls One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.

  • Page 4: Instructions For Proper Maintenance

    Instructions for Proper Maintenance Your Cedar Summit Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.

  • Page 5: About Our Wood - Limited Warranty

    About Our Wood Cedar Summit Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.

  • Page 6: Keys To Assembly Success

    Keys to Assembly Success Tools Required • Tape Measure • #1, #3 Phillips or Robertson • Open End Wrench • 3/16” Hex Key • Carpenters Level bit or Screwdriver (1/2”, 7/16” & 9/16”) • 8’ Step Ladder • Carpenters Square •...
  • Page 7 Your Key To Quick Assembly SORTING WOOD PARTS INTO EACH ASSEMBLY STEP WILL SAVE TIME! Step Step Step SAVE TIME - TIP #1: Wood parts are found in Box 2, 3, 4 & 5. Open each box with wood parts and look for the Key Number stamped on the end of the wood part (see chart below).

  • Page 8: Part Id

    Part Identification (Reduced Size) (1) 023 - 1 x 4 x 21" - Ladder Gap - Box 2 - 3598958 (4) 230 - 1 x 4 x 29" - Cedar Wall - Box 2 - 3591975 (1) 072 - 1 x 4 x 35-5/8" - Floor Board - Box 2 - 3599050 (1) 025 - 1 x 4 x 41-3/4"...
  • Page 9 Part Identification (Reduced Size) (6) 360 - 1-1/4 x 3 x 10" - Roof End Short - Box 3 - 3592895 (1) 133 - 1 x 2 x 27-7/16" - Chalkwall Side - Box 3 - 3599035 (2) 201 - 1 x 2 x 34-1/8" - Upright Crowsnest - Box 3 - 3599072 (2) 212 - 3/4 x 3-1/4 x 14-3/4"...
  • Page 10 Part Identification (Reduced Size) (1) 280 - 1-1/4 x 3 x 32-1/4" - TNR Ground Brace - Box 2 - 3598963 (2) - 385 - 5/8 x 4-1/4 x 14-61/64 - Dormer Sunburst B - Box 2 - 3602897 (4) - 382 - 5/8 x 5-1/4 x 18-1/32 - Sunburst B - Box 3 - 3602892 (2) 060 - 1-1/4 x 3 x 40-3/4"...
  • Page 11 Part Identification (Reduced Size) (1) 151 - 2-1/2 x 3 x 15" - Block SW - Box 3 - 3598507 (1) 150 - 2-1/2 x 3 x 15" - SW Block Angle - Box 3 - 3599068 (1) 141 - 4 x 4 x 16" - SW Mount - Box 3 - 3599069 (1) 160 - 2-1/2 x 3 x 51"...
  • Page 12 Part Identification (Reduced Size) (1) 040 - 1-1/4 x 37 x 92" (1) 050 - 1-1/4 x 37 x 92" (1) 051 - 1-1/4 x 43 x 92" Slide End Panel SW Wall Panel Front Wall Panel Box 3 - 37598981 Box 3 - 37592843 Box 2 - 37592836 (1) 352 - 1-1/4 x 31-19/64 x 40-61/64"...
  • Page 13 Hardware Identification (Actual Size) Wafe Bolt 5/16 x 2-1/8" Wafer Bolt 5/16 x 3" (5) WB9 - - (53613324) (7) WB7 - - (53613330) Wafer Bolt 5/16 x 2-3/8" (1) WB8 - - (53613326) 1/4 x 1-3/8" (4) WL3 - Wafer Lag - (52613216) Wafer Bolt 5/16 x 2-5/8"...
  • Page 14 Hardware Identification (Actual Size) (5) TN1 - 1/4" T - Nut (54503200) (1) LW2 - 5/16" Lock Washer - (51303300) (9) FW0 - 3/16" Flat Washer - (51103100) (14) LW1 - 1/4" Lock Washer - (51303200) (10) FW1 - 1/4" Flat Washer - (51103200) (20) TN2 - 5/16"...
  • Page 15 Part Identification (Reduced Part Size) 1x - Plastic Formed Washer (18 Pk) 1x - TNR3 Tube Support (3290000) (9200258) 1x - Cedar Summit Plaque (9320358) 1x - TNR3 Post Mount (9200257) 1x - Cedar Summit ID Plaque (9320357) 1x - Kitchen Set (3330027)

  • Page 16: Step-By-Step Instructions

    • The carton I.D. stamp is located on the end of each carton. The tracking number is located on the Cedar Summit ID Plaque (9320357). • Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.
  • Page 17 Step 2: Access Ladder / Rockwall Assembly Part 1 A: Place (020) Left Access on one side of 4 (022) Treads and (021) Right Access on the other side with the grooves facing in. (fig. 2.1) B: Fit each (022) Tread into grooves on both (020) and (021) Access rails, make sure the top edge of the (022) Treads are flush to the front of the Access rails.
  • Page 18 Step 2: Access Ladder / Rockwall Assembly Part 2 D: Place (023) Ladder Gap on each access rail so there is a 2-3/8” gap between (023) Ladder Gap and the top (022) Tread. Attach using 4 (S11) #8 x 2” Wood Screws. (fig. 2.3) E: Place (024) Rock Rail on the ground next to (020) Left Access so it matches the orientation of the two access rails as shown in fig.
  • Page 19 Step 3: Rockwall Assembly Part 1 A: Place (031) Access Board flush to the top of the Access Ladder/Rockwall Assembly and (030) Access Rock Bottom at the bottom of the assembly as shown in fig. 3.1. Then place (032) Board Rock A and (033) Board Rock B as shown in fig.
  • Page 20 Step 3: Rockwall Assembly Part 2 C: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, flat washer and barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (fig. 3.2 and 3.3) The Pan Screw is placed in the hole beneath the Pan Bolt.
  • Page 21 Step 4: Slide Wall Assembly A: Place (041) Narrow Back Panel against the left side of (040) Slide End Panel noticing panel orientation. The tops and bottoms of the panels should be flush and panels square. Pre-drill with a 3/16” drill bit, then fasten (041) Narrow Back Panel to (040) Slide End Panel with 4 (WL5) 1/4 x 2-1/2”...
  • Page 22 Step 5: Swing Wall Assembly A: Place (051) Front Wall Panel against the left side of (050) SW Wall Panel noticing panel orientation. The tops and bottoms of the panels should be flush and panels square. Pre-drill with a 3/16” drill bit, then fasten (051) Front Wall Panel to (050) SW Wall Panel with 4 (WL5) 1/4 x 2-1/2”...
  • Page 23 Step 6: Join Swing and Slide Wall Assemblies Part 1 A: With at least two helpers lift the Slide Wall Assembly and Swing Wall Assembly so the (041) Narrow Back Panel and (042) Narrow Front Panel meet with (052) Back Wall Panel and (051) Front Wall Panel and are tight together as shown in fig.
  • Page 24 Step 6: Join Swing and Slide Wall Assemblies Part 2 C: From inside the assembly, tight to both (040) Slide End Wall and (050) SW Wall Panel, halfway up the assembly, 5/8” below the panel, loosely attach 1 (061) Side Joist to (041) Narrow Back Panel and (052) Back Wall Panel with 3 (WB10) 5/16 x 2-5/8”...
  • Page 25 Step 6: Join Swing and Slide Wall Assemblies Part 3 E: From inside the assembly, place 1 (062) Tie centred between (041) Narrow Back Panel and (052) Back Wall Panel so it is flush to the tops of the panels and the angled ends face out then attach with 2 (H10) 1/4 x 2-1/4” Hex Bolts (with lock washer, flat washer and t-nut) from the outside and 2 (S11) #8 x 2”...
  • Page 26 Step 6: Join Swing and Slide Wall Assemblies Part 4 G: On the inside of the assembly attach (041) Narrow Back Panel to (052) Back Wall Panel using 2 Flat Panel Brackets in the places shown with 4 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 6.8 and 6.9) H: Repeat Step G to attach (042) Narrow Front Panel to (051) Front Wall Panel.
  • Page 27 Step 7: Floor Assembly Part 1 A: Place 1 (070) Floor Board tight to (040) Slide End Panel and 1 tight to (050) SW Wall Panel then attach each to the (061) Side Joists with 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig.
  • Page 28 Step 7: Floor Assembly Part 2 C: Measure the distance from the Back Wall to the Front Wall from the inside of the panels to make sure it equals 35-3/4”. Maintain this measurement when installing the floor boards. Starting at the Slide Wall place 3 (070) Floor Boards tight to the previously attached (070) Floor Board, followed by 1 (072) Floor Board then 8 more (070) Floor Boards.
  • Page 29 Step 8: Attach Wall Tops A: In the opening of (050) SW Wall Panel, from the inside, attach (080) SW Wall Top, tight to the corner of the panels with overhang facing in with 1 (S11) #8 x 2” Wood Screw at each end as shown in fig. 8.1 and 8.2. B: Attach (080) SW Wall Top to slat in (050) SW Wall Panel with 1 Corner Bracket using 3 (S37) #7 x 5/8”...
  • Page 30 Step 9: Attach SW Ground and Diagonal A: Loosely attach (090) SW Ground to (091) Diagonal with 1 (WB9) 5/16 x 2-1/8” Wafer Bolt (with flat washer and t-nut) then place (091) Diagonal tight and flush to the front of (050) SW Wall Panel. (090) SW Ground to be flush to the bottom of (050) SW Wall Panel.
  • Page 31 Step 10: Attach Access Ladder/Rockwall Assembly Part 1 A: Place Access Ladder/Rockwall Assembly from Step 3 against (052) Back Wall Panel, flush to the outside edge and flush to the top of the floor boards then attach with 4 (S11) #8 x 2” Wood Screws. (fig. 10.1 and 10.2) Fig.
  • Page 32 Step 10: Attach Access Ladder/Rockwall Assembly Part 2 B: Place (031) Access Board from Step 3, Part 1 against (020) Left Access and (024) Rock Rail and flush to the top then attach with 4 (S20) #8 x 1-3/8” Wood Screws. (fig. 10.3 and 10.4) Fig.
  • Page 33 Step 10: Attach Access Ladder/Rockwall Assembly Part 3 C: Place (100) RW-AL Ground Brace flush to the end and bottom of (024) Rock Rail. Make sure the other end of the board is flush to the bottom of (050) SW Wall Panel then attach to (024) Rock Rail with 2 (S11) #8 x 2” Wood Screws.
  • Page 34 Step 11: Attach Steel Hand Grips to Fort A: Measure 6” from the top of (025) RW/AL Support on (052) Back Wall Panel in the 2 places shown below, pre-drill with a 1/8” drill bit then attach 2 Steel Hand Grips with 2 (WL3) 1/4 x 1-3/8” Wafer Lag (with flat washer) per Steel Hand Grip.
  • Page 35 Step 12: Door Panel Assembly Part 1 A: On the inside of (120) Door Window Panel measure 15” up from the bottom and attach Catch Plate flush to the edge using 2 (S38) #7 x 1-1/8” Pan Screws. (fig. 12.1 and 12.2) B: On the inside of (120) Door Window Panel measure 22”...
  • Page 36 Step 12: Door Panel Assembly Part 2 C: On the outside of the (120) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S37) #7 x 5/8” Pan Screws. (fig. 12.3) D: Attach 2 Door Hinges on the outside of the (120) Door Window Panel on the opposite side from the Door Handle.
  • Page 37 Step 12: Door Panel Assembly Part 3 E: In the opening for the door, measure 3/4” from the top of (042) Narrow Front Panel bottom and maximum 5/8” from right side of the opening which would be the Door Hinge side and attach the remaining side of the hinges to (042) Narrow Front Panel using 3 (S37) #7 x 5/8”...
  • Page 38 Step 12: Door Panel Assembly Part 4 F: In the notched out opening of (121) Door Stop attach the Magnetic Catch using 2 (S38) #7 x 1-1/8” Pan Screws. (fig. 12.7) Important: Use a hand held screw driver and DO NOT over tighten. G: On the inside of the assembly, attach (121) Door Stop to (042) Narrow Front Panel with 3 (S11) #8 x 2”...
  • Page 39 Step 13: Front Wall Assembly Part 1 A: Place (130) Table Support flush to the notched out ends of (131) Table Top and attach with 4 (S7) #12 x 2” Pan Screws as shown in fig. 13.1. B: Place Table Top Assembly tight in the opening of (051) Front Wall Panel and attach (130) Table Support to (051) Front Wall Panel with 2 (S3) #8 x 2-1/2”...
  • Page 40 Step 13: Front Wall Assembly Part 2 C: Place (132) Chalkwall Block tight to the top and left hand side of the opening in (051) Front Wall Panel then place the Flat Panel Bracket against (132) Chalkwall Block and (051) Front Wall Panel. Attach Flat Panel Bracket to (051) Front Wall Panel first then to (132) Chalkwall Block with 4 (S8) #12 x 3/4”...
  • Page 41 Step 13: Front Wall Assembly Part 3 D: From inside the assembly place Sky Chalk Wall tight to (132) Chalkwall Block and (131) Table Top then attach with 4 (S10) #8 x 1” Pan Screws from the inside and 1 (S10) #8 x 1” Pan Screw from the outside to the left side of the (051) Front Wall Panel.
  • Page 42 Step 13: Front Wall Assembly Part 4 E: From inside the assembly place (133) Chalkwall Side tight to (051) Front Wall Panel, (131) Table Top and (132) Chalkwall Block. Attach to (132) Chalkwall Block first from the side with 1 (S3) #8 x 2-1/2” Wood Screw then from the inside to (051) Front Wall Panel with 1 (S20) #8 x 1-3/8”...
  • Page 43 (140) Engineered SW Beam as shown in fig. 14.1 and 14.4. IT IS IMPORTANT THAT THIS BOLT IS ATTACHED. IT WILL MINIMIZE CHECKING OF WOOD. D: Attach Cedar Summit Plaque to centre of (140) Engineered SW Beam (over top of t-nut) using 4 (S38) #7 x 1-1/8” Pan Screws. (fig. 14.5) Fig.
  • Page 44 Step 14: Swing Beam Assembly Part 2 E: On the Fort End of (140) Engineered SW Beam attach 2 Heavy Flat Brackets with 2 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut). (fig. 14.6 and 14.7) F: Place (141) SW Mount in between both Heavy Flat Brackets and place 1 Heavy L-Bracket against (140) Engineered SW Beam and (141) SW Mount.
  • Page 45 Step 15: Swing Post Assembly Part 1 Heavy L-Bracket Note: Keep all bolts from Step 15 series loose Fig. 15.1 until start of Step 17 Bottom View A: Place (150) SW Block Angle on top of (151) Block SW and attach 2 Heavy L-Brackets on top of (150) SW Block Angle feeding 2 (G17) 3/8 x 6”...
  • Page 46 Step 15: Swing Post Assembly Part 2 D: Place Swing End of (140) Engineered SW Beam in between Heavy L-Brackets assembled in Step A making sure holes are lined up then attach Swing Post Assembly to Swing Beam Assembly using 1 (G20) 3/8 x 4” Hex Bolt (with 2 flat washers and lock nut) through Heavy L-Bracket.
  • Page 47 Step 15: Swing Post Assembly Part 3 F: Place (141) SW Mount flush to the top of (050) SW Wall Panel. Attach with 1 (G5) 5/16 x 4-1/2” Hex Bolt (with lock washer, flat washer and t-nut) in the bottom hole from outside the assembly and 1 (G5) 5/16 x 4-1/2” Hex Bolt (with 2 x flat washer and 1 lock nut) in the top hole from inside the assembly.
  • Page 48 Step 16: Attach Cross Support Pre-drill all holes using a 3/16” drill bit before installing the lag screws. Fig. 16.1 A: To adjust for uneven ground, raise or lower the (160) Support Cross on the (152) SW Post. Make sure the Support Cross is level prior to attaching with the lag screws.
  • Page 49 Step 17: Final Swing Post Assembly Pre-drill all holes using a 3/16” drill bit before installing the lag screws. Note: Tighten all bolts from Step 15 series before installing lag screws. A: Attach 1 (LS9) 5/16 x 4-3/4” Lag Screw (with flat washer) into each (152) SW Post, as shown in fig. 17.1. B: Attach 1 (LS9) 5/16 x 4-3/4”...
  • Page 50 Step 18: Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 5 places shown in fig. 18.1 drive the Rebar Ground Stakes 13” into the ground against (040) Slide End Panel, on the Front, (091) Diagonal, (024) Rock Rail and both (152) SW Posts.
  • Page 51 Step 19: Lower Crowsnest Assembly Part 1 A: Attach 1 (190) Crowsnest Gusset to 1 (191) Crowsnest Joist so the bottoms and ends are flush with 1 (S7) #12 x 2” Pan Screw. Repeat to make a second set with the (191) Crowsnest Joist on the opposite side from the first.
  • Page 52 Step 19: Lower Crowsnest Assembly Part 2 B: Place (192) Crowsnest Back against the ends of (191) Crowsnest Joists so the tops are flush then attach with 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 19.3 and 19.4) Fig. 19.3 Flush Flush Fig.
  • Page 53 Step 20: Upper Crowsnest Assembly Part 1 A: Loosely attach (200) Crowsnest Top to 2 (201) Upright Crowsnest using 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer and t-nut). The distance between uprights must be 25-1/2”. (fig. 20.1) B: Loosely attach (202) Crowsnest Front to each (201) Upright Crowsnest using 2 (WB9) 5/16 x 2-1/8”...
  • Page 54 Step 20: Upper Crowsnest Assembly Part 2 D: Attach 1 (203) Crowsnest Short flush to the top of (200) Crowsnest Top using 6 (S11) #8 x 2” Wood Screws as shown in fig. 20.2. E: Attach 1 (204) Crowsnest Spacer flush to the outside of each (201) Upright Crowsnest using 3 (S11) #8 x 2” Wood Screws per board as shown in fig.
  • Page 55 Step 21: Crowsnest Assembly Part 1 A: Attach 1 (210) Crowsnest Bottom Side flush to the inside edge of the panel posts on (040) Slide End Panel and tight to the top of the floor support on (040) Slide End Panel using 3 (S11) #8 x 2” Wood Screws per side.
  • Page 56 Step 21: Crowsnest Assembly Part 2 B: Place the Lower Crowsnest Assembly from Step 19 centred in the opening of (040) Slide End Panel, in between (210) Crowsnest Bottom Sides, tight to the top of the floor boards then attach with 2 (S11) #8 x 2” Wood Screws per side.
  • Page 57 Step 21: Crowsnest Assembly Part 3 C: Attach 1 (211) Short Crowsnest Joist tight to (192) Crowsnest Back and flush to the bottom of each (210) Crowsnest Bottom Side using 3 (S20) #8 x 1-3/8” Wood Screws per board as shown in fig. 21.5. Screws to be installed from outside the assembly.
  • Page 58 Step 21: Crowsnest Assembly Part 4 E: Place Upper Crowsnest Assembly from Step 20 in between (210) Crowsnest Bottom Sides so (202) Crowsnest Front is flush to the bottom and front of each (210) Crowsnest Bottom Side and to the tops of (190) Crowsnest Gussets and (191) Crowsnest Joists.
  • Page 59 Step 21: Crowsnest Assembly Part 5 F: Attach (202) Crowsnest Front to each (190) Crowsnest Gusset and each (191) Crowsnest Joist with 8 (S4) #8 x 3” Wood Screws. (fig. 21.8) G: Place 1 (212) Crowsnest Side flush to the top and front of (200) Crowsnest Top make sure each board is level then attach with 2 (S3) #8 x 2-1/2”...
  • Page 60 Step 21: Crowsnest Assembly Part 6 H: From inside the assembly attach (040) Slide End Panel to each (190) Crowsnest Gusset with 2 (S4) #8 x 3” Wood Screws per gusset. (fig. 21.9 and 21.10) I: Double check that each (212) Crowsnest Side is level then attach to (040) Slide End Panel flush to the inside of the panel post with 2 (S3) #8 x 2-1/2”...
  • Page 61 Step 22: Crowsnest Floor Assembly A: Lay down (220) Crowsnest Gap Board flush to front of (202) Crowsnest Front and (221) Crowsnest Floor flush to back of (192) Crowsnest Back. In between the gap and floor boards place another (221) Crowsnest Floor.
  • Page 62 Step 23: Crowsnest Wall Assembly A: Tight to each (201) Upright Crowsnest and tight to the floor and gap boards attach 1 (230) Cedar Wall to each (210) Crowsnest Bottom Side and (212) Crowsnest Side with 4 (S1) #8 x 1-1/8” Wood Screws per board. (fig. 23.1) B: Measure 2-1/4”...
  • Page 63 Step 24: Slide Section Assemblies Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 24.3) A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4”...
  • Page 64 Step 24: Slide Section Assemblies Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 24.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4”...
  • Page 65 Step 25: Attach Flange Assembly to Fort A: With a helper place the Flange Assembly flush to the Crowsnest on the fort as shown in fig. 25.1 and 25.5, then pre-drill 1/8” pilot holes in the bottom 4 mounting locations on (220) Crowsnest Gap Board (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 1”...
  • Page 66 Step 26: Attach Elbow Assembly to Flange Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 67 Step 26: Attach Elbow Assembly to Flange Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go Fig. 26.5 through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 68 Step 27: Attach Elbow Assembly to Elbow Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through Fig. 27.1 the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 69 DO NOT USE DO NOT USE USE IMAGE Step 27: Attach Elbow Assembly to Elbow Assembly USE IMAGE Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 70 Step 28: TNR Brace Assembly A: Attach (281) TNR Upright to (280) TNR Ground Brace with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut) in the top hole. Make sure both boards are square then attach with 1 (S11) #8 x 2”...
  • Page 71 Step 29: Attach Elbow Assemblies and TNR2 Slide Support Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 72 Step 30: Attach TNR Brace Assembly A: Use (281) TNR Upright as a guide to judge the proper bolt location, remove the bottom pan bolt and nut. The bolt will no longer be needed, but keep the lock nut. (fig. 30.1 and 30.2) B: Attach the top of the TNR3 Post Mount to TNR2 Slide Clamp Ring using 1 (PB2) 1/4 x 1-1/4”...
  • Page 73 Step 31: Attach TNR3 Slide Exit to Exit Elbow Assembly A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR3 Short Exit. (fig. 31.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4”...
  • Page 74 Step 32: Attach Exit End Assembly to Fort Note: When installing Pan Bolts make sure to Fig. 32.1 Top Slide Bolt Holes Elbow look at holes so bolts go through the side with the Assembly round recess and the lock nuts go through the side with the hexagonal recess.
  • Page 75 Step 33: Attach Ground Stake to TNR Upright A: In the spot shown in fig. 33.1 drive 1 Rebar Ground Stake 13” into the ground against the (281) TNR Upright. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off.
  • Page 76 Step 34: Roof Support Assemblies A: Attach 1 (340) Roof Support Left to 1 (341) Roof Support Right at peak using 1 (S4) #8 x 3” Wood Screw. The distance between supports should be approximately 48”. Repeat this twice so there are 2 Roof Support Assemblies.
  • Page 77 Step 35: Roof Assemblies Part 1 A: Place (351) V Panel against (350) Square Panel so the top of (351) V Panel overlaps the top of (350) Square Panel and is flush to the top and outside edges. Attach with 5 (S11) #8 x 2” Wood Screws. This creates the Large Roof Assembly.
  • Page 78 Step 35: Roof Assemblies Part 2 B: Place (352) Dormer Front against (353) Dormer Back so the top of (352) Dormer Front overlaps the top of (353) Dormer Back and is flush to the top and outside edges. Attach with 5 (S11) #8 x 2” Wood Screws. This creates the Dormer Roof Assembly.
  • Page 79 Step 35: Roof Assemblies Part 3 C: Place Small Roof Support Assembly against flat side of the Dormer Roof Assembly so the peaks meet and the ends of the supports are flush with the ends of the panels. Attach with 6 (S11) #8 x 2” Wood Screws. (fig. 35.7) Fig.
  • Page 80 Step 35: Roof Assemblies Part 4 D: Place 1 Roof Support Assembly on each side of the Large Roof Assembly so the peaks meet and the ends of the supports are flush with the ends of the panels. Attach with 6 (S11) #8 x 2” Wood Screws per Roof Support Assembly.
  • Page 81 Step 36: Attach Roof End Shorts A: On (040) Slide End Panel place 1 (360) Roof End Short at each end flush to the top of the panel and each overhanging by 1-1/4” then attach with 3 (S11) #8 x 2” Wood Screws. (fig. 36.1, 36.2 and 36.3) B: On (051) Front Wall Panel and (052) Back Wall Panel place 1 (360) Roof End Short on each wall flush to the top of the panels and each overhanging by 2-1/2”...
  • Page 82 Step 37: Attach Roof Assemblies to Fort Part 1 A: With 2 people on the ground and at least 1 person in the fort, lift the Large Roof Assembly up and over the front side of the fort. Guide the Roof Assembly onto the fort so the ends of each Roof Support Assembly sit flush to the front and ends of each (360) Roof End Short.
  • Page 83 Step 37: Attach Roof Assemblies to Fort Part 2 C: From inside the assembly place 1 Roof Valley 3 tight against (351) V Panel so each valley extends past the outer face of the panel then attach with 9 (S10) #8 x 1” Pan Screws per valley. (fig. 37.3 and 37.4) Fig.
  • Page 84 Step 37: Attach Roof Assemblies to Fort Part 3 D: With 2 people on the ground and at least 1 person in the fort, lift the Dormer Roof Assembly up and over the Front side of the fort. Guide the Roof Assembly onto the fort so the ends of the Small Roof Support Assembly sit on the front and ends of each (360) Roof End Short and the back of the assembly rests tight to each Roof Valley 3.
  • Page 85 Step 38: Sunburst Assemblies Part 1 A: On the front of the Large Roof Assembly, from the outside measure 1-1/2” down from the top of (051) Front Wall Panel then place (380) Sunburst Centre centred between each (360) Roof End Short on the (051) Front Wall Panel and attach with 2 (S11) #8 x 2”...
  • Page 86 Step 38: Sunburst Assemblies Part 2 F: On the front of the Dormer Roof Assembly, from the outside measure 1-1/2” down from the top of (040) Slide End Panel then place (380) Sunburst Centre centred between each (360) Roof End Short on the (040) Slide End Panel and attach with 2 (S11) #8 x 2”...
  • Page 87 Step 39: Attach Swings A: Using 1 Threaded Quick Link per chain, join 1 Long Swing Chain to each side of the Swing Belt Seat. Make sure to close the Threaded Quick Link tightly using an adjustable wrench. (fig. 39.1 and 39.2). B: Using 1 Threaded Clip per chain, join the Short Swing Chain to the Acro Bar and Acro Handle.
  • Page 88 Step 40: Attach Clock Assembly A: On the front of the assembly measure 3-1/4” up from the bottom of the centre board in (042) Narrow Front Panel then place the Gable Clock Assembly at the marked location centred on the panel then attach with 4 (S10) #8 x 1”...
  • Page 89 Step 41: Attach Kitchen Set and Utensil Shelf Part 1 A: Place Faucet and 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware. (fig. 41.1) Important: Use a hand held screw driver and DO NOT over tighten. B: On the Front Wall place Cooktop on (131) Table Top then attach with 4 (S10) #8 x 1”...
  • Page 90 Step 41: Attach Kitchen Set and Utensil Shelf Part 2 D: From outside the assembly on the under side of (130) Table Support, centred under the Kitchen Set, attach 1 Utensil Shelf with 2 (S10) #8 x 1” Pan Screws. (fig. 41.4 and 41.5) E: Attach Pot, Pan and Spatula to the Utensil Shelf.
  • Page 91 Step 42: Attach Slides to Fort Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws. A: Place 1 Slide in each opening of the (051) Front Wall Panel. Slides must be tight to the outside posts of (051) Front Wall Panel.
  • Page 92 4 (S37) #7 x 5/8” Pan Screws as shown below. I.D. Plaque - Cedar Summit Other Parts Hardware #7 x 5/8” Pan Screw 1 x I.D. Plaque - Cedar Summit support@cedarsummitplay.com...
  • Page 93 NOTES support@cedarsummitplay.com...
  • Page 94 Online Parts Replacement and Warranty Registration: Fill out your registration card online at Solowave Design www.cedarsummitplay.com/parts-center-warranty-claim/ www.cedarsummitplay.com/registration 375 Sligo Road W. Mount Forest, Ontario, Canada Cedar Summit would like to say Thank You for N0G 2L0 your time and feedback. Attention: Customer Service REVISION: 11/28/12...