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Cedar Summit Paramount F25040 Installation And Operating Instructions Manual
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Cedar Summit Paramount F25040 Installation And Operating Instructions Manual

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PA R A M O U N T - F 2 5 0 4 0
INSTALLATION AND OPERATING INSTRUCTIONS
36'-9"
24'-8"
12'-7"
PARAMOUNT H: 11 FT.
TUBE SLIDE
2-4 Hrs
Two person
assembly
9405040
Rev 02/04/2016
WARNING
Manufacturer contact information provided below.
OBSTACLE FREE SAFETY ZONE -36' 9" x 27' area requires Protective Surfacing. See page 3.
27'-0"
MAXIMUM VERTICAL FALL HEIGHT - 6' 7"
CAPACITY - 15 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as multi-unit residences, schools, churches,
nurseries, day cares or parks.
Cedar Summit
c/o ©Solowave Design L . P .
Mount Forest, ON Canada
N0G 2L0
www . c edarsummitplay . c om
support@cedarsummitplay . c om
Customer Service
1-877-817-5682 (toll free)
1-519-323-2258
To reduce the risk of serious injury or death, you must read and
follow these instructions. Keep and refer to these instructions
often and give them to any future owner of this play set.

Table of Contents

Warnings and Safe Play Instructions . . . . . . . . . . pg . 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . . pg . 3
Instructions for Proper Maintenance . . . . . . . . . pg . 4
About Our Wood - Limited Warranty . . . . . . . . . pg . 5
Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . pg . 6
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg . 8-20
Step-By-Step Instructions . . . . . . . . . . . . . .pg . 21-141
Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Last Page
FORT
20-24 Hrs
Two person
assembly

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Summary of Contents for Cedar Summit Paramount F25040

  • Page 1: Table Of Contents

    Table of Contents Cedar Summit c/o ©Solowave Design L . P . Warnings and Safe Play Instructions . . . . . . . . . . pg . 2 Mount Forest, ON Canada Protective Surfacing Guidelines .

  • Page 2: Warnings And Safe Play Instructions

    Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.

  • Page 3: Protective Surfacing Guidelines

    Protective Surfacing - Reducing Risk of Serious Head Injury From Falls One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.

  • Page 4: Instructions For Proper Maintenance

    Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.

  • Page 5: About Our Wood - Limited Warranty

    About Our Wood Cedar Summit Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.

  • Page 6: Keys To Assembly Success

    Keys to Assembly Success Tools Required • Tape Measure • #1, #3 Phillips or Robertson • Open End Wrench • 3/16” Hex Key • Carpenters Level bit or Screwdriver (1/2”, 7/16” & 9/16”) • 8’ Step Ladder • Carpenters Square •...
  • Page 7 Your Key To Quick Assembly SORTING WOOD PARTS INTO EACH ASSEMBLY STEP WILL SAVE TIME! Step Step Step SAVE TIME - TIP #1: Open each box with wood parts and look for the Key Number stamped on the end of the wood part (see chart below). Sort each wood part into the different assembly steps.

  • Page 8: Part Id

    Part Identification (ADD ON E) 1pc. - 2757 1pc. - 2648 - 1 x 4 x 40-5/8"- Floor Board 3632648 LT Post Assembly 1¼ x 2½ x 87" 8pc. - 2609 - 1 x 5 x 40-5/8" - Floor Board 3632609 37632757 2pc.
  • Page 9 Part Identification (ADD ON F) 4pc. - 2759 Roof End 1-1/4 x 3 x 10" 3632759 4pc. - 2760 - Roof Support 1¼ x 2¼ x 37½" 3632760 2pc. - 2761 - Roof Sleeper C ¾ x 2 x 35" 2x - Sky Gable (3320212) 3632761 1pc.
  • Page 10 Add on "H" Part Identification (Reduced Part Size) Nominal Size Actual Size 1pc. - 2648 - 1 x 4 x 40-5/8 - Floor Board - 3632648 3pc. - 2781 - 1 x 6 x 19" - RK Board B 5/4 x 5 15/16 x 4-1/4 3632781 5/4 x 6...
  • Page 11 Add on "H" Hardware Identification (Actual Size) (2) LW2 - 5/16" Lock Washer - (51303300) (36) TN1 - 1/4" T - Nut (54503200) (5) FW0 - 3/16" Flat Washer - (51103100) (41) LW1 - 1/4" Lock Washer - (51303200) (44) FW1 - 1/4" Flat Washer - (51103200) (2) TN2 - 5/16"...
  • Page 12 Add on "H" Hardware Identification (Actual Size) 1/4 x 1-3/8" 2pc. WL3 - Wafer Lag - (52613216) Wafer Bolt w/ Nylok 5/16 x 1" 2pc. WB1 - - (53613310) Screw 1/4 x 3" 2pc. LS3 - Lag - (52213230) 1/4 x 2-1/2" (17) WL5 - Wafer Lag - (52613222) Hex Bolt 1/4 x 1-1/4"...
  • Page 13 Beam Brkt. Set (9200131) (3200143) (2pk) (1) Hand Grip (9320240) (1) R Beam Bracket Acro Handle (9320131) (1) Cedar Summit I.D Plaque (9320357) (2) Swing Belt Seat (9320130) (1) L Beam Bracket (1) Cedar Summit Plaque (9320358) (1) Welded Chain Bag (3200170)
  • Page 14 Part Identification (ADD ON K) 2pc. - 2756 (8) 649A Siding Assembly 1¼ x 19-15/16 x 39-3/16" Short Half Wall 1.27 x 18.8 x 20-15/16" 37632756 37632649A (1) 2665 Half Wall Insert 1.4 x 20-1/4 x 38.8" 37632665 (1) 2718 Door Window Panel 1¼...
  • Page 15 Part Identification (ADD ON K) -Actual size (43) LW1 - 1/4" Lock Washer - (51303200) (5) FW0 - 3/16" Flat Washer - (51103100) (38) TN1 - 1/4" T - Nut (54503200) (23) LN2 - 5/16" Lock Nut (54303300) (42) FW1 - 1/4" Flat Washer - (51103200) (10) TN2 - 5/16"...
  • Page 16 Part Identification (ADD ON K) 1/4 x 3" (2) LS3 - Lag Screw - (52213230) 1/4 x 1-3/8" (2) WL3 - Wafer Lag - (52613216) 1/4 x 2-1/2" (16) WL5 - Wafer Lag - (52613222) Wafer Bolt 5/16 x 1" (2) WB1 - - (53613310) Wafer Bolt 5/16 x 3"...
  • Page 17 Part Identification (ADD ON L) (2) 2793 - 1-1/4 x 3 x 18-3/4" - Long Roof End - 3632793 (2) 2788 - 1-1/4 x 2-1/2 x 37-1/8" - Mid Roof Support - 3632788 (2) 2816 End Roof 1-1/4 x 2-1/2 x 10" 3632816 (4) 2760 - Roof Support 1¼...
  • Page 18 Part Identification (ADD ON L) (1) Spiral Wave Bracket (2PK) (2) Rebar Ground (3201500) Stake (6 Pk) (9290318) 1x - Peak Detail (2PK) (3320521) (2) Narrow Angle Bracket (3 Pk) (3200640) 1x - Sky Gable (3330112) 1x - Door Roof Grill (3320566) (1) Flat Panel Bracket (3 Pk) (1) Panel Corner Bracket (4 Pk) (3200675)
  • Page 19 Part Identification (ADD ON L) Actual Size (4) TN1 - 1/4" T - Nut (24) FW1 - 1/4" Flat Washer (54503200) (51103200) (6) LW1 - 1/4" Lock Washer (51303200) #8 x 1-3/8" (30) S20 - Wood Screw (52043516) #8 x 2" (44) S11 - Wood Screw (52043520) #8 x 2½"...
  • Page 20 Part Identification (Add On "T") 2pc. - 9088 Tunnel Side Joist 1-1/4 x 3 x 36" - 3639088 2pc. - 9089 Upper Tunnel Insert 1.27 x 8-1/4 x 18.8"- 37639089 7pc. - 9092 Floor Board 1 x 5 x 16-7/8" - 3639092 1pc.

  • Page 21: Step-By-Step Instructions

    Part Identification (Reduced Part Size) (1) SL Gusset 1¼ x 3 x 15¾" (1) Lower SL Insert 1.36 x 8-1/8 x 26¼" 8934 3638934 37638935 8935 (1) TNR Upright 1¼ x 3 x 20¼" 8965 3638965 (1) TNR Ground Brace 1¼ x 3 x 32¼" 8963 3638963 Part Identification (Actual Part Size)
  • Page 22 Part Identification (Reduced Part Size) 9x - TNR 2 Slide Elbow (3310121) 1x - TNR 2 Slide Exit Top (3310124) 1x - TNR3 Short Exit (3310132) 1x - TNR 3 Tube Support (9203601) 1x - TNR 2 Slide Clamp Ring (10Pk) (9300120) (1) Rebar Ground Stake...
  • Page 23 • The carton I.D. stamp is located on the end of each carton. The tracking number is located on the Cedar Summit ID Plaque (9320357). • Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.
  • Page 24 Step 1: Front/Back Wall Prep Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place (2771) End Post and (2770) End Post Left side by side with the grooves facing up and in. Put (2770) End Post Left on the right hand side.
  • Page 25 Step 1: Front/Back Wall Prep Part 2 It is important to assemble the frame on a flat, smooth surface. D: Turn the assembly over, place (2774) Upright in the middle grooves of (2775) Panel Cross Support and (2772) Panel Floor Support then attach all boards with 8 (H9) 1/4 x 1-1/4” Hex Bolts (with lock washer and flat washer) connecting to the previously installed t-nuts.
  • Page 26 Step 1: Front/Back Wall Prep Part 3 It is important to assemble the frame on a flat, smooth surface. F: Remove the 2 (H9) 1/4 x 1-1/4” Hex Bolts at the bottom of one Front/Back Wall Assembly. Keep the flat washers and lock washers and do not remove the t-nuts.
  • Page 27 Step 2: End Wall Prep Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place (2771) End Post and (2770) End Post Left side by side with the grooves facing up and in. (2770) End Post Left on the right hand side.
  • Page 28 Step 2: End Wall Prep Part 2 It is important to assemble the frame on a flat, smooth surface. D: Turn the assembly over, make sure distance between (2768) Panel Floor and bottom (2769) measures 42” then attach all boards with 5 (H9) 1/4 x 1-1/4” Hex Bolts (with lock washer and flat washer) connecting to the previously installed t-nuts.
  • Page 29 Step 2: End Wall Prep Part 3 I: On each End Wall make sure (2607) Diagonal is tight and flush to the front of (2771) End Posts then pre-drill pilot holes with a 3/16” drill bit and attach (2607) Diagonals to the End Walls with 1 (LS3) 1/4 x 3” Lag Screw (with flat washer) per wall, checking that (2607) Diagonals remain flush to front edges.
  • Page 30 Step 3: Swing Wall Prep Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place (2757) LT Post Assembly and (2758) RT Post Assembly on a hard, flat surface with the notches facing down. The top of the post assemblies have the longer notches. (fig. 3.1) B: Tap 1 (TN2) 5/16”...
  • Page 31 Step 3: Swing Wall Prep Part 2 It is important to assemble the frame on a flat, smooth surface. C: Turn the (2757) LT Post Assembly and (2758) RT Post Assembly over and place 2 (2756) Siding Assemblies on top so one sits flush with the top of the middle groove and the second fits flush with the top of the bottom groove.
  • Page 32 Step 3: Swing Wall Prep Part 3 It is important to assemble the frame on a flat, smooth surface. F: On one assembly attach (2630) SW Top to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (WB1) 5/16 x 1” Wafer Bolts (with flat washer) connecting to previously installed t-nut. (fig. 3.5 and 3.6) G: On one assembly attach (2768) Panel Floor and (2769) Panel BT Frame to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (H9) 1/4 x 1-1/4”...
  • Page 33 Step 3: Swing Wall Prep Part 4 It is important to assemble the frame on a flat, smooth surface. H: On the remaining assembly attach (2630) SW Top to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (WB1) 5/16 x 1” Wafer Bolts (with flat washer) connecting to previously installed t-nuts per assembly. (fig. 3.7 and 3.8) I: Attach (2768) Panel Floor to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (H9) 1/4 x 1-1/4”...
  • Page 34 Step 3: Swing Wall Prep Part 5 It is important to assemble the frame on a flat, smooth surface. L: On both assemblies attach the top board in each (2756) Siding Assembly to (2757) LT Post Assembly and (2758) RT Post Assembly with 4 (S30) #8 x 1-1/16” Wood Screws per board. (fig. 3.10 and 3.11) M: On both assemblies attach the remaining boards in each (2756) Siding Assembly to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (S0) #8 x 7/8”...
  • Page 35 Step 4: Large Fort Frame Assembly Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place End Wall from Step 2 between 2 (2677) Narrow Panels, noticing the wall orientations. The tops and bottoms of the walls should be flush. Make sure the walls are square then using the pilot holes as a guide pre- drill with a 3/16”...
  • Page 36 Step 4: Large Fort Frame Assembly Part 2 It is important to assemble the frame on a flat, smooth surface. B: Place the Front/Back Wall with the diagonal supports from Step1 Part 3 between a Front/Back Wall without the diagonal supports and the Swing Wall without the (2778) SW Ground MODs, noticing the wall orientations. The tops and bottoms of the walls should be flush.
  • Page 37 Step 4: Large Fort Frame Assembly Part 3 C: With at least two helpers lift the two wall assemblies so the panels meet and are tight together as shown in fig. 4.3. D: Make sure the assembly is square then on the inside of the assembly, tight to the (2769) Panel BT Frame on the End Wall and flush to the bottom of the panels attach 1 (2608) Floor Joist to (2677) Narrow Panel and each (2769) Panel BT Frame on the Front/Back and Swing Walls with 4 (S7) #12 x 2”...
  • Page 38 Step 4: Large Fort Frame Assembly Part 4 E: Pre-drill all Lag Screws. On the Swing Wall side, from inside the assembly, tight to the End Wall, halfway up the assembly, 5/8” down from the top of the panel board attach 1 (2777) Side Joist MOD to (2677) Narrow Panel with 1 (H11) 1/4 x 2-3/4”...
  • Page 39 Step 4: Large Fort Frame Assembly Part 5 H: On the outside of the assembly measure 19” up from (2768) Panel Floor and (2772) Panel Floor Support. On the inside of the assemby measure 19” up from each (2608) Floor Joist. Place 1 Flat Panel Bracket at each location so the top of the bracket is at the 19”...
  • Page 40 Step 4: Large Fort Frame Assembly Part 6 I: On the end Front/Back Wall loosely attach 1 (8587) Diagonal to left (2824) Diagonal Support with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 4.9) J: Place each (8587) Diagonal tight and flush to the front edge of the Front/Back Wall then pre-drill pilot holes with a 3/16”...
  • Page 41 Step 5: Large Fort Floor Assembly Part 1 A: On (2772) Panel Floor Support of the Front/Back Wall measure 20-3/8” from the Swing Wall and 21-7/8” from Front/Back Wall and 1-1/2” down then pre-drill 2 holes with a 3/16” drill bit. (fig. 5.1, 5.2, 5.3 and 5.4) B: From inside of the assembly centre (2681) Long Floor Joist over pilot holes in (2768) Panel Floor on the End Wall 5/8”...
  • Page 42 Step 5: Large Fort Floor Assembly Part 2 B: Starting at the Front/Back Wall place 4 (2609) Floor Boards followed by 1 (2648) Floor Board then 9 (2609) Floor Boards. Make sure all boards are evenly spaced then attach to (2681) Long Floor Joist and each (2777) Side Joist MOD and (2682) Short Side Joist with 5 (S20) #8 x 1-3/8”...
  • Page 43 Step 6: Small Fort Frame Assembly Part 1 It is important to assemble the Fort Assembly on a flat, smooth surface. A: Place Swing Wall with diagonal from Step 3 between 2 Front/Back Walls from Step 1, noticing the wall orientations.
  • Page 44 Step 6: Small Fort Frame Assembly Part 2 B: Place End Wall from Step 2 between the Front/Back Walls noticing the wall orientation. The tops and bottoms of the walls should be flush. Make sure the walls are square then using the pilot holes as a guide pre- drill with a 3/16”...
  • Page 45 Step 6: Small Fort Frame Assembly Part 3 C: Loosely attach 1 (2607) Diagonal to left (2778) SW Ground MOD with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 6.5) D: Make sure each (2607) Diagonal is tight and flush to the front edge of the Swing Wall then pre-drill pilot holes with a 3/16”...
  • Page 46 Step 7: Small Fort Floor Assembly Part 1 A: From inside of the assembly centre (2608) Floor Joist over the pilot holes in both (2768) Panel Floors in the Swing and End Walls, measure 5/8” down from the top of boards then attach (2608) Floor Joist to each board using the left and centre holes with 2 (S4) #8 x 3”...
  • Page 47 Step 7: Small Fort Floor Assembly Part 2 B: On the inside of both the Front/Back Walls place 1 (2777) Side Joist MOD against each (2772) Panel Floor Support, line up bolt holes then loosely attach with 2 (H11) 1/4 x 2-3/4” Hex Bolts (with lock washer, flat washer and t-nut) per joist.
  • Page 48 Step 7: Small Fort Floor Assembly Part 3 C: Fasten each (2777) Side Joist MOD to each (2772) Panel Floor Support with 4 (S3) #8 x 2-1/2” Wood Screws per board as shown in fig. 7.6. D: Tighten all (H11) 1/4 x 2-3/4” Hex Bolts in both (2777) Side Joist MOD. Fig.
  • Page 49 Step 7: Small Fort Floor Assembly Part 4 E: Starting at the Swing Wall place 1 (2648) Floor Board followed by 8 (2609) Floor Boards. Make sure all boards are evenly spaced then attach to (2608) Floor Joist and each (2777) Side Joist MOD with 5 (S20) #8 x 1-3/8”...
  • Page 50 Step 8: Install Tunnel Side Upper Jamb A: In the upper opening of the small fort End Wall place 1 (2602) Upper Jamb so it measures 17” to the inside of each post then attach to (2769) Panel BT Frame and (2768) Panel Floor with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount.
  • Page 51 Step 9: Attach Tunnel Inserts Part 1 MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND Fig. 9.1 A: The inner walls which are facing each other will Top View now be referred to as Tunnel Side Walls. (fig. 9.1 and 9.2) Small Fort B: Place the Large Fort and Small Fort side by side...
  • Page 52 Step 9: Attach Tunnel Inserts Part 2 D: Place 1 (9084) Lower Tunnel Insert in each of the openings facing each other, tight to the floor boards and attach with 4 (S0) #8 x 7/8” Truss Screws per insert. (fig. 9.3 and 9.4) E: In the opening of the Small Fort place 1 (9089) Upper Tunnel Insert tight to (2769) Panel BT Frame and attach with 4 (S0) #8 x 7/8”...
  • Page 53 Step 10: Tunnel Floor Assembly Part 1 A: Tap in 2 (TN2) 5/16” T-nuts in each (9088) Tunnel Side Joist. (fig. 10.1) B: With the (TN2) 5/16” T-nuts at the bottom measure 1” in from both ends of each (9088) Tunnel Side Joist then attach 1 (9086) Tunnel Top to each end with 4 (S4) #8 x 3”...
  • Page 54 Step 10: Tunnel Floor Assembly Part 2 D: Flush to the ends and sides of both (9088) Tunnel Side Joist place 1 (9087) Floor Board followed by 7 (9092) Floor Boards. Make sure the last board is flush to the ends of each (9088) Tunnel Side Joist then attach all floor boards with 4 (S20) #8 x 1-3/8”...
  • Page 55 Step 11: Attach Tunnel Floor Assembly to Fort A: Place Tunnel Floor Assembly between Large Fort and Small Fort tight to each (9084) Lower Tunnel Insert then attach with 4 (S4) #8 x 3” Wood Screws from the inside and 4 (S0) #8 x 7/8” Truss Screws from the outside per end.
  • Page 56 Step 12: Tunnel Assembly Part 1 A: Bend all 4 MOD Tunnel Panels as shown in fig. 12.1. B: Match 2 MOD Tunnel Panels together by making a slight “V” with the pieces so the peak of the “V” faces away from you.
  • Page 57 Step 12: Tunnel Assembly Part 2 E: Attach the tops of each Tunnel Side together using 2 (MB1) #12 x 1/2” Pan Bolts (with #12 Lock Nut) per side. (fig. 12.4 and 12.5) F: Join the 2 Tunnel Sides together so the tops are tight together and attach with 6 (MB1) #12 x 1/2” Pan Bolts (with #12 Lock Nut).
  • Page 58 Step 13: Attach Tunnel Assembly to Fort Part 1 A: From inside the Large Fort slide the Tunnel Assembly through the opening onto the Tunnel Floor Assembly so it sits tight to the (9089) Upper Tunnel Insert on the Small Fort, both posts, (2774) Upright, (2602) Upper Jamb and the tunnel floor boards.
  • Page 59 Step 13: Attach Tunnel Assembly to Fort Part 2 B: Attach Tunnel Assembly to the posts, (2602) Upper Jamb and (2774) Upright through the connector tab holes with 4 (S10) #8 x 1” Pan Screws per end. (fig. 13.4 and 13.5) C: Attach Tunnel Assembly to (9089) Upper Tunnel Insert with 4 (S10) #8 x 1”...
  • Page 60 Step 13: Attach Tunnel Assembly to Fort Part 3 E: From inside the Large Fort place 1 (9089) Upper Tunnel Insert tight to (2775) Panel Cross Support and attach with 4 (S0) #8 x 7/8” Truss Screws. (fig. 13.8 and 13.9) F: Attach Tunnel Assembly to (9089) Upper Tunnel Insert with 4 (S10) #8 x 1”...
  • Page 61 Beam as shown in fig. 14.3. IT IS IMPORTANT THAT THIS BOLT IS ATTACHED. IT WILL MINIMIZE CHECKING OF WOOD. D: Attach Cedar Summit Plaque to centre of (2614) Engineered Beam (over top of t-nut) using 4 (S18) #6 x 1” Wood Screws. (fig. 14.4) Swing Hanger x 6 Fig.
  • Page 62 Step 15: Swing End Assembly A: Loosely attach 2 (2613) Heavy SW Posts to (2615) SW Upright using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with lock washer, flat washer and t-nut). Notice 2 bolt holes at top of (2615) SW Upright and orientation of angle. (fig.
  • Page 63 Step 16: Attach Swing End to Swing Beam A: Place Swing End Assembly against Swing Beam Assembly then place 1 Beam Bracket on each side of the assembly (they are specific for left and right side) and attach with 5 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut).
  • Page 64 Step 17: Attach Swing Assembly To Fort A: On the Small Fort place Swing Assembly against top of (2630) SW Top, make sure assembly is level then attach from inside the fort assembly into each L-Beam Bracket with 4 (G8) 5/16 x 2” Hex Bolts (with 2 flat washers and 1 lock nut).
  • Page 65 Step 18: Install Ground Stakes A: In the 8 places shown in fig. 18.1 drive the Rebar Ground Stakes 13” into the ground against all 4 (2607) Diagonals, both (8587) Diagonals and both (2613) Heavy SW Posts. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off.
  • Page 66 Step 19: Install Upper and Lower Jambs Part 1 A: In the Large Fort Front/Back Wall and on the Small Fort, both Front/Back Walls and the Tunnel Side Wall place 1 (2601) Lower Jamb in each lower opening so it measures 17” to the inside of each post then attach each (2601) Lower Jamb with 2 Jamb Mounts using 4 (S0) #8 x 7/8”...
  • Page 67 Step 19: Install Upper and Lower Jambs Part 2 B: On the End Wall in the Large Fort place 1 (2602) Upper Jamb in the upper opening so it measures 9-5/8” to the inside of the right post then attach with 2 Jamb Mounts to (2769) Panel BT Frame and (2768) Panel Floor using 4 (S0) #8 x 7/8”...
  • Page 68 Step 20: Install Window and Wall Inserts Part 1 - Large Fort Tunnel Side Wall A: In the lower opening of the Large Fort Tunnel Side Wall install 1 (2665) Half Wall Insert using 4 (S0) #8 x 7/8” Truss Screws. (fig. 20.1, 20.2 and 20.3) B: In the right hand upper opening of the Large Fort Tunnel Side Wall install 1 MOD Arch using 3 (S0) #8 x 7/8”...
  • Page 69 Step 20: Install Window and Wall Inserts Part 2 - Large Fort Front Wall C: In the upper openings of the Large Fort Front Wall install 3 MOD Arches using 3 (S0) #8 x 7/8” Truss Screws per insert. (fig. 20.6, 20.7 and 20.8) D: In the upper opening of (2677) Narrow Panel and both lower openings of the Front/Back Wall install 3 (649A) Short Half Walls using 4 (S0) #8 x 7/8”...
  • Page 70 Step 20: Install Window and Wall Inserts Part 3 - Large Fort End Wall E: In the lower openings of the Large Fort End Wall install 1 (2665) Half Wall Insert using 4 (S0) #8 x 7/8” Truss Screws. (fig. 20.10, 20.11 and 20.12) F: In the upper openings the Large Fort End Wall install 1 (8935) Lower SL Insert with 4 (S0) #8 x 7/8”...
  • Page 71 Step 20: Install Window and Wall Inserts Part 4 - Large Fort Back Wall G: In the upper opening of (2677) Narrow Panel on the Back Wall of the Large Fort install 1 MOD Arch using 3 (S0) #8 x 7/8” Truss Screws and 1 (649A) Short Half Wall using 4 (S0) #8 x 7/8” Truss Screws. (fig. 20.14, 20.15, 20.16 and 20.17) Fig.
  • Page 72 Step 20: Install Window and Wall Inserts Part 5 - Small Fort Front Wall H: In the lower openings of the Small Fort Front Wall install 2 (2649) Lower Window Inserts and in the upper opening beside the Tunnel Side install 1 (2655) Upper Window Insert using 9 (S0) #8 x 7/8” Truss Screws per insert.
  • Page 73 Step 20: Install Window and Wall Inserts Part 6 - Small Fort Tunnel End Wall J: In the lower openings of the Small Fort Tunnel End Wall install 2 (2649) Lower Window Inserts using 9 (S0) #8 x 7/8” Truss Screws per insert. (fig. 20.22, 20.23 and 20.24) K: In the upper opening of the Small Fort Tunnel End Wall beside the tunnel install 1 MOD Arch using 3 (S0) #8 x 7/8”...
  • Page 74 Step 20: Install Window and Wall Inserts Part 7 - Small Fort Back Wall L: In the upper right hand opening and lower left hand opening of the Small Fort Back Wall install 2 (649A) Short Half Walls using 4 (S0) #8 x 7/8” Truss Screws per insert. (fig. 20.27, 20.28 and 20.29) Fig.
  • Page 75 Step 21: Clock Assembly A: From the back of the Base Clock insert the Clock Adapter then from the front of the Base Clock place the Hour Hand over the Clock Adapter making sure they line up properly. Press the Minute Hand over the Hour Hand and connect with the Clock Screw.
  • Page 76 Step 22: Rock Wall Assembly Fig. 22.1 Note: The holes in the rock boards 2776 must orient to the 2780 2780 2781 top of the boards. 2781 2781 2779 7-5/8” Approx x 4 per board Note: Gaps between boards 2-1/4”, not to exceed 2-3/8” Complete Step 22, A-E twice to make 2 Rock Wall Assemblies.
  • Page 77 Step 23: Attach Rock Wall Assemblies to Fort Part 1 A: On the Front Wall of the Large Fort place one Rock Wall Assembly centred in the opening next to (2677) Narrow Panel flush as shown below. Attach (2776) Rock Rails using 2 (S11) #8 x 2” Wood Screws per rail. (fig. 23.1, 23.2 and 23.3) B: Attach 1 (2779) Access Board to top of each Rock Wall Assembly, flush to top of (2776) Rock Rails using 4 (S20) #8 x 1-3/8”...
  • Page 78 Step 23: Attach Rock Wall Assemblies to Fort Part 2 C: On the Back Wall of the Small Fort place one Rock Wall Assembly centred in the opening next to the Swing Wall, flush as shown below. Attach (2776) Rock Rails using 2 (S11) #8 x 2” Wood Screws per rail. (fig. 23.5, 23.6 and 23.7) D: Attach 1 (2779) Access Board to top of each Rock Wall Assembly, flush to top of (2776) Rock Rails using 4 (S20) #8 x 1-3/8”...
  • Page 79 Step 23: Attach Rock Wall Assembly to Fort Part 3 E: Drive 1 Rebar Ground Stake 13” into the ground against 1 (2776) Rock Rail per assembly then attach with 1 (S7) #12 x 2” Pan Screw per ground stake. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off.
  • Page 80 Step 24: Attach Hand Grip to Fort A: Measure 6” from the top of the floor boards on the left hand side of each Rock Board, pre-drill with a 1/8” drill bit then attach 1 Hand Grip per wall with 2 (WL3) 1/4 x 1-3/8” Wafer Lags per Hand Grip. (fig. 24.1) Hand Grip Fig.
  • Page 81 Step 25: Attach Wall Tops A: From inside the Large Fort place 1 (2804) Wall Top tight to the posts and top of (2665) Half Wall Insert on End Wall then attach to the posts with 2 (S11) #8 x 2” Wood Screws. (Fig. 25.1, 25.2 and 25.3) B: Attach (2804) Wall Tops to (2665) Half Wall Insert with 2 Corner Brackets using 3 (S13) #6 x 5/8”...
  • Page 82 Step 26: Attach Door Components Part 1 A: On the inside of (2718) Door Window Panel measure 15” up from the bottom and attach Catch Plate flush to the edge using 2 (S18) #6 x 1” Wood Screws. (fig. 26.1) B: On the inside of (2718) Door Window Panel measure 22”...
  • Page 83 Step 26: Attach Door Components Part 2 C: On the outside of the (2718) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig. 26.2) D: On the opposite side of the Door Handle measure 5/8”...
  • Page 84 Step 27: Attach Door Assembly to Fort A: On the Front of the Large Fort measure 5/8” up from the top of the bottom opening of (2677) Narrow Panel and a maximum 5/8” from the inside edge the panel then attach the remaining side of the hinges to (2677) Narrow Panel using 3 (S13) #6 x 5/8”...
  • Page 85 Step 28: Attach Door Stop A: In the notched out opening of (2715) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (fig. 28.1) Important: Use a hand held screw driver and DO NOT over tighten. B: On the inside of the assembly, attach (2715) Door Stop to (2677) Narrow Panel with 3 (S11) #8 x 2”...
  • Page 86 Step 29: Counter Assembly Part 1 A: Flush to each end and to the top of (2687) Counter Back attach 1 (5736) Counter Joist per end with 1 (S20) #8 x 1-3/8” Wood Screw per joist. Notice the remaining holes at the bottom of (2687) Counter Back. (fig. 29.1) B: Place the remaining 2 (5736) Counter Joists centred over the pilot holes in the middle of (2687) Counter Back and flush to the top of the board, then attach, in the top holes, with 1 (S20) #8 x 1-3/8”...
  • Page 87 Step 29: Counter Assembly Part 2 C: Place one Counter Assembly on the inside of both Swing Walls so the top of each (2687) Counter Back is flush to the top of each (2756) Siding Assembly then attach with 5 (S20) #8 x 1-3/8” Wood Screws per assembly. (fig. 29.2, 29.3 and 29.4) Fig.
  • Page 88 Step 29: Counter Assembly Part 3 D: Place 1 (6136) Counter Brace flush to the front and outside edge of each outer (5736) Counter Joist and tight to each Swing Wall then attach with 2 (S3) #8 x 2-1/2” Wood Screws per brace. (fig. 29.5 and 29.6) Fig.
  • Page 89 Step 29: Counter Assembly Part 4 E: Place 1 (2686) Counter Front against (5736) Counter Joists in each assembly so the ends are flush and the centre (5736) Counter Joists are centred over the pilot holes. Measure 5/8” down from the top of each (2686) Counter Front on both ends and attach to the (5736) Counter Joists with 4 (S20) #8 X 1-3/8”...
  • Page 90 Step 29: Counter Assembly Part 5 F: Tight to (2687) Counter Back attach (2685) Counter Top to each (5736) Counter Joist with 4 (TS) #6 x 30 mm Trim Screws. (fig. 29.8) G: Tight to (2685) Counter Top and flush to the outside edges of the outer (5736) Counter Joists attach 1 (5536) Counter Side per joist with 3 (TS) #6 x 30 mm Trim Screws per board.
  • Page 91 Step 29: Counter Assembly Part 6 J: Place Faucet and 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware. Repeat to create 2 sinks. (fig. 29.10) Important: Use a hand held screw driver and DO NOT over tighten. Fig.
  • Page 92 Step 29: Counter Assembly Part 7 K: Place 1 Sink and 1 Stove in the openings of the each Counter Assembly then attach 4 Mount Clips per assembly with included hardware to the bottom of the Sink and Stove to secure in place. (fig. 29.11 and 29.12) Important: Use a hand held screw driver and DO NOT over tighten.
  • Page 93 Step 30: Attach Utensil Shelf A: From inside the assembly, centred in the top of (2768) Panel Floor above each counter attach 1 Utensil Shelf with 2 (S13) #6 x 5/8” Pan Screws per shelf as shown in fig. 30.1, 30.2 and 30.3. B: Attach Pots, Pans and Spatulas to the Utensil Shelves.
  • Page 94 Step 31: Slide Section Assemblies Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 31.3) A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4”...
  • Page 95 Step 31: Slide Section Assemblies Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 31.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4”...
  • Page 96 Step 32: Attach Flange Assembly to Fort Part 1 A: With a helper place the Flange Assembly flush to the top opening in the Front Wall on Unit A as shown in fig. 32.1, then pre-drill 1/8” pilot holes in (8935) Lower SL Insert for the 4 bottom mounting locations (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 1”...
  • Page 97 Step 32: Attach Flange Assembly to Fort Part 2 D: Place (8934) SL Gusset tight to (2768) Panel Floor, flush to the top of the bottom opening and attach to Flange Assembly with 2 (S6) #12 x 1” Pan Screws. (fig. 32.4 and 32.5) E: Pre-drill pilot hole with a 3/16”...
  • Page 98 Step 33: Attach Elbow Assembly to Flange Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 99 Step 33: Attach Elbow Assembly to Flange Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts Fig. 33.5 go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 100 Step 34: Attach Elbow Assembly to Elbow Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go Fig. 34.1 through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 101 Step 34: Attach Elbow Assembly to Elbow Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 102 Step 35: TNR Brace Assembly A: Attach (8965) TNR Upright to (8963) TNR Ground Brace with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut) in the top hole. Make sure both boards are square then attach with 1 (S11) #8 x 2”...
  • Page 103 Step 36: Attach Elbow Assemblies and TNR2 Slide Support Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 104 Step 37: Attach TNR Brace Assembly A: Use (8965) TNR Upright as a guide to judge the proper bolt location, remove the bottom pan bolt and nut. The bolt will no longer be needed, but keep the lock nut. (fig. 37.1 and 37.2) B: Attach the top of the TNR3 Post Mount to TNR2 Slide Clamp Ring using 1 (PB2) 1/4 x 1-1/4”...
  • Page 105 Step 38: Attach TNR2 Slide Exit to Exit Elbow Assembly A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR3 Short Exit. (fig. 38.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4”...
  • Page 106 Step 39: Attach Exit End Assembly to Fort Fig. 39.1 Note: When installing Pan Bolts make sure to look at Exit Elbow Top Slide Bolt Holes Assembly holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess.
  • Page 107 Step 40: Attach Ground Stake to TNR Upright A: In the spot shown in fig. 40.1 drive 1 Rebar Ground Stake 13” into the ground against the (8965) TNR Upright. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off.
  • Page 108 Step 41: Large Roof Support Assembly A: Attach 1 (2760) Roof Support to a second (2760) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw. Repeat this step so there are 4 Large Roof Support Assemblies. (fig. 41.1 and 41.2) Fig.
  • Page 109 Step 42: Large Roof Panel Assembly A: Place 1 (2751) MOD Roof Bottom tight to the bottom of (2752) MOD Roof Front and (2753) MOD Roof Back. (fig. 42.1) B: Place a (2761) Roof Sleeper C on the middle strip of each Roof Panel Assembly so the ends are flush and attach with 4 (S20) #8 x 1-3/8”...
  • Page 110 Step 43: Large Roof Assembly Part 1 Complete Step 43, A-D, twice so there are 2 Large Roof Assemblies A: Place Front Roof Panel against Back Roof Panel so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8”...
  • Page 111 Step 43: Large Roof Assembly Part 2 C: Place 1 Large Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels. Attach with 8 (S11) #8 x 2” Wood Screws. (fig. 43.4) D: Attach the second Large Roof Support Assembly on the opposite side, peaks to meet and ends are flush with 8 (S11) #8 x 2”...
  • Page 112 Step 44: Gable Dormer Assembly A: Place (2699) Gable Dormer RT tight to (2689) Gable Dormer LT then place Green Sky Gable tight against the dormers and attach with 4 (S5) #8 x 1/2” Pan Screws. (fig. 44.1) B: Attach (2699) Gable Dormer RT and (2689) Gable Dormer LT with 1 Narrow Angle Bracket using 2 (S5) #8 x 1/2”...
  • Page 113 Step 45: Attach Gable Dormer to Roof C: On the outside of one Large Roof Assembly on the bottom siding of the (2752) MOD Roof Fronts (6th siding down from top of Large Roof Assembly) place (2688) Dormer Cleat centred on the panel (over the middle inside slat) then attach with 2 (S11) #8 x 2”...
  • Page 114 Step 46: Attach Sky Gable A: Attach 2 Yellow Sky Gables to the inside of the (2617) Roof Supports on each side of the second Large Roof Assembly with 4 (S5) #8 x 1/2” Pan Screws per gable. This Large Roof Assembly will be installed on the Small Fort.
  • Page 115 Step 47: Small Roof Assembly Part 1 A: Attach 1 (2680) Roof Support to a second (2680) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw. (fig. 47.1 and 47.2) Fig. 47.1 Small Roof Support 2680 Fig. 47.2 2680 Hardware Wood Parts...
  • Page 116 Step 47: Small Roof Assembly Part 2 B: Place (2672) Front Small Roof against (2671) Back Small Roof so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket.
  • Page 117 Step 48: Attach Roof Ends Part 1 - Remove Bolts A: On the End Wall of the Large Fort and the Front and Back Walls of the Small Fort remove the 2 outside (H9) 1/4 x 1-1/4” Hex Bolts attached at the top of the assemblies from Steps 1 and 2. Leave the T-nuts in. The Flat Washers and Lock Washers will be used in later steps.
  • Page 118 Step 48: Attach Roof Ends Part 2 - Small Fort Front and Back Walls B: Loosely attach 1 (2759) Roof End to each corner of the Small Fort Front and Back Walls, flush to the top of (2775) Panel Cross Supports, with 1 (H3) 1/4 x 2-1/2” Hex Bolt per board, using the Flat Washer and Lock Washer from Step A and connecting to the T-nut.
  • Page 119 Step 48: Attach Roof Ends Part 3 - Large Fort End Wall C: Loosely attach 1 (2759) Roof End to each corner of the Large Fort End Wall, flush to the top of (2769) Panel BT Frame, with 1 (H3) 1/4 x 2-1/2” Hex Bolt per board, using the (FW1) Flat Washer and (LW1) Lock Washer from Step A and connecting to the (TN1) T-nut.
  • Page 120 Step 48: Attach Roof Ends Part 4 - Secure all Roof Ends D: Measure overhang so it is 4-7/8” then attach all (2759) Roof Ends with 2 (S11) #8 x 2” Wood Screws and 1 (S3) #8 x 2-1/2” Wood Screw per corner. Tighten the bolts. (fig. 48.9, 48.10 and 48.11) Fig.
  • Page 121 Step 49: Attach Mid Roof Ends A: On the Back Wall of the Large Fort measure 21-5/8” from (2759) Roof End and 1-1/4” down from the top of the panel, pre-drill with a 3/16” drill bit then place 1 (2684) Mid Roof End centred over the pilot hole and flush to the top of the panel attach from the inside with 1 (S4) #8 x 3”...
  • Page 122 Step 50: Attach Mid Roof Supports Part 1 A: Attach 1 (2788) Mid Roof Support to a second (2788) Mid Roof Support at peak using 1 (S4) #8 x 3” Wood Screw. (fig. 50.1) Fig. 50.1 2788 Wood Parts Hardware Mid Roof Support 1-1/4 x 2-1/2 x 37-1/8”...
  • Page 123 Step 50: Attach Mid Roof Supports Part 2 B: Place the Mid Roof Support Assembly flush to the ends of each (2684) Mid Roof End then attach with 1 (S4) #8 x 3” Wood Screw per side. (fig. 50.2 and 50.3) Fig.
  • Page 124 Step 51: Upper Window Installation Part 1 A: On the Front and Back Walls of the Large Fort place 1 (2805) Wall Tie tight to the top of the floor boards and (2788) Mid Roof Supports then attach with 3 (S11) #8 x 2” Wood Screws per board. (fig. 51.1, 51.2 and 51.3) Fig.
  • Page 125 Step 51: Upper Window Installation Part 2 B: Measure 4” from the top and bottom of (2818) Transom Window and 5/8” inside from the end then pre-drill with 1/8” drill bit through each (2818) Transom Window. Repeat for opposite side. (fig. 51.4) C: Tight to the top of each (2775) Panel Cross Support and flush to the outside edge of each (2683) Wall Tie place 1 (2818) Transom Window on each panel and from the outside attach with 2 (S11) #8 x 2”...
  • Page 126 Step 51: Upper Window Installation Part 3 E: Attach (2822) Transom Window White flush to the top and outside edges of (2818) Transom Windows using 2 (S11) #8 x 2” Wood Screws per panel. (fig. 51.7) F: At the bottom centre of (2822) Transom Window White and attach to panel using 1 Flat Panel Bracket with 4 (S8) #12 x 3/4”...
  • Page 127 Step 52: Attach Long Roof Ends A: Place 1 (2793) Long Roof End tight to each (2788) Mid Roof Support and flush to the top of each (2818) Transom Window. Make sure (2793) Long Roof End is level and the overhang at each end meaures 4-7/8”, then attach to (2788) Mid Roof Supports with 1 (S3) #8 x 2-1/2”...
  • Page 128 Step 53: Attach Transom Boards A: Tight to (2805) Wall Tie and flush to the top of (2793) Long Roof End attach 1 (2790) Transom Board A to (2788) Mid Roof Support and (2793) Long Roof End with 4 (S20) #8 x 1-3/8” Wood Screws. (fig. 53.1) B: Tight to (2790) Transom Board A and flush to the top of (2793) Long Roof End attach 1 (2791) Transom Board B to (2788) Mid Roof Support and (2793) Long Roof End with 4 (S20) #8 x 1-3/8”...
  • Page 129 Step 54: Attach Small Roof Assembly to Fort A: With 2 people on the ground and at least 1 person in the fort, lift Small Roof Assembly up and over the Back side of the fort. Guide the Small Roof Assembly onto the fort so it slides under the Mid Roof Support Assembly and the (2788) Mid Roof Supports sit tight to the siding on the Small Roof Assembly.
  • Page 130 Step 55: Attach End Roof A: On each end of (2822) Transom Window White place 1 (2816) End Roof flush to the top of the panel and each side overhangs (2818) Transom Windows by 4-7/8” then attach to each (2818) Transom Window with 1 (S3) #8 x 2-1/2”...
  • Page 131 Step 56: Attach Roof Assembly to Large Fort A: With 2 people on the ground and at least 1 person in the fort, lift the Large Roof Assembly with Gable Dormer up and over the Back side of the Large Fort with the Dormer Assembly facing the front. Guide the Large Roof Assembly onto the fort so that all four (2760) Roof Supports sit flush to the front and outside edges of each (2816) End Roof and (2793) Long Roof End.
  • Page 132 Step 57: Attach Peak Detail A: On each side of the Large Roof Assembly attach 1 Peak Detail to the inside of the (2760) Roof Supports with 8 (S8) #12 x 3/4” Pan Screws (1/4” Flat Washers) per Peak Detail. (fig. 57.1 and 57.2) Fig.
  • Page 133 Step 58: Secure Large Roof Assembly to Fort A: Pre-drill with a 1/8” drill bit then attach each (2805) Wall Tie to the roof rafters of the Large Roof Assembly with 1 Spiral Wave Bracket and 3 (S8) #12 x 3/4” Pan Screws per side. (fig. 58.1 and 58.2) Fig.
  • Page 134 Step 59: Attach Small Roof Assembly to Fort A: With 2 people on the ground and at least 1 person in the Small Fort, lift the Large Roof Assembly up and over the Back Wall. Guide the Roof Assembly onto the fort so all four (2760) Roof Supports sit flush to the front and outside edges of (2759) Roof Ends.
  • Page 135 Step 60: Attach Steering Wheel Part 1 A: On the Swing Wall of the Large Fort measure 2” in from each slat and 1-1/2” down from the top of (2756) Siding Assembly then pre-drill 2 holes with a 3/16” drill bit. (fig. 601, 60.2 and 60.3) B: Centred between the first 2 pre-drilled holes measure 3/4”...
  • Page 136 Step 60: Attach Steering Wheel Part 2 D: Place Steering Wheel on the inside of (2756) Siding Assembly then pre-drill with a 1/8” drill bit. Attach Steering Wheel to (2756) Siding Assembly and (9083) Steering Wheel Block with 1 (WL5) 1/4 x 2-1/2” Wafer Lag (with 5/16”...
  • Page 137 Step 61: Attach Slides to Fort A: Place 1 Slide in the centre of the openings in the Front Walls of the Large and Small Forts, pre-drill with a 1/8” drill bit then attach each slide to fort through the (2772) Panel Floor Support using 3 (S7) #12 x 2” Pan Screws per slide.
  • Page 138 Step 62: Attach Flags A: On the Tunnel Side Wall of the Large Fort measure 7” down from the bottom of (2822) Transom Window White then attach 1 Flag on the front edge of the wall with 2 (S10) #8 x 1” Pan Screws per flag. (fig. 62.1 and 62.2) B: On the front (2677) Narrow Panel measure 4”...
  • Page 139 Step 63: Attach Telescope A: In the opening of the Small Fort Swing Wall attach the Telescope Mount to the bottom of (2630) SW Top then attach with 2 (S11) #8 x 2” Wood Screws. (fig. 63.1 and 63.2) B: Slide the Telescope into the groove in the mount. (fig. 63.1 and 63.2) Fig.
  • Page 140 Step 64: Attach Belt Swings and Acro Swing A: Using 1 Threaded Quick Link per chain, join 1 Long Chain to each side of the Swing Belt Seat. Make sure to close the Threaded Quick Link tightly using an adjustable wrench. (fig. 64.1 and 64.2). B: Using 1 Threaded Quick Link per chain, join the Short Chain to the Acro Bar.
  • Page 141 Step 65: Bench Assembly A: Open the (2658) Folding Bench Assembly. (fig. 65.1, 65.2 and 65.3) B: Make sure assembly is level then secure with 2 (H1) 1/4 x 1-1/2” Hex Bolts (with lock washer, flat washer and t-nut) per side. (fig. 65.4) C: Tighten the top screws in all 4 Bench Legs.

  • Page 142: Installation Of I . D . / Warning Plaque

    4 (S13) #6 x 5/8” Pan Screws as shown below. I.D. Plaque - Cedar Summit Other Parts Hardware #6 x 5/8” Pan Screw 1 x I.D. Plaque - Cedar Summit support@cedarsummitplay.com...
  • Page 143 NOTES NOTES support@cedarsummitplay.com...
  • Page 144 MAIL TO: Fill out your registration card online at Solowave Design www.cedarsummitplay.com/registration 375 Sligo Road W. Mount Forest, Ontario, Canada Cedar Summit would like to say Thank You for N0G 2L0 your time and feedback. Attention: Customer Service REVISION: 11/28/12...