AGA Dual Control Series Installation Manual

AGA Dual Control Series Installation Manual

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AGA DUAL CONTROL
Model No's: DC3G & DC5G
Installation
uide
REMEMBER: when replacing a part on this appliance, use only spare parts that
you can be assured conform to the safety and performance specification that we
require. Do not use reconditioned or copy parts that have not been clearly
authorised by AGA.
PLEASE READ THESE INSTRUCTIONS BEFORE COMMENCING SITE SURVEY
OR INSTALLING THIS APPLIANCE.
For use in GB and IE
11/15 EINS 516845

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  • Page 1 AGA DUAL CONTROL Model No’s: DC3G & DC5G Installation uide REMEMBER: when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by AGA.
  • Page 2: Table Of Contents

    APPLIANCE DIMENSIONS - AGA DC5G TECHNICAL DATA CLEARANCES TOP PLATE ADJUSTMENT POWER SUPPLY - AGA DC3G POWER SUPPLY - HOTCUPBOARD (AGA DC5G) MAINS CABLE ROUTING - AGA DC3G MAINS CABLE ROUTING - HOTCUPBOARD (AGA DC5G) FLUE SYSTEM 11 - 14...
  • Page 3: Health And Safety

    There must be access to the kitchen to manipulate a foot print of 1005mm x 740mm. A wooden template (skate with castor wheels) of dimensions 1005mm x 740mm could be used to check if the AGA Dual Control fully built appliance is able to fit through the property grounds and doors into its installation position in the kitchen.
  • Page 4: Appliance Dimensions - Aga Dc3G

    10mm beyond the figures quoted above. This allows safe margin to take into account the natural dimensional variations found in major castings. In particular the width across the appliance recess could be critical. APPLIANCE WEIGHT (Excludes Packaging) Model: AGA Dual Control (DC3G) - 452kg GAS CONNECTION - AGA DC3G ONLY Rp1/4 (1/4” BSP MALE)
  • Page 5: Appliance Dimensions - Aga Dc5G

    10mm beyond the figures quoted above. This allows safe margin to take into account the natural dimensional variations found in major castings. In particular the width across the appliance recess could be critical. APPLIANCE WEIGHT (Excludes Packaging) Model: AGA Dual Control (DC3) - 452kg Hotcupboard - 110kg...
  • Page 6: Technical Data

    Where cookers are fitted against side walls a 116mm clearance is required on the right and left hand side for oven doors access. If the AGA is to be installed in a brick recess, then the minimum clearance should be increased by at least 10mm, to allow for the walls not being square.
  • Page 7: Top Plate Adjustment

    Top Plate Adjustment - AGA DC3 (See Fig. 3) In general, adjustment of the top plate is to be avoided. However minimum use of the top plate adjusters can be used to improve the alignment of the top plate. Fig. 3...
  • Page 8: Power Supply - Aga Dc3G

    SLIDE-OUT TRAY IN THE HOTCUPBOARD BASE PLATE ABOVE THE PLINTH. A 230v ~ 50 Hz, 3 amp fused electrical supply is required adjacent to the appliance (with the exception of the AGA TC5 and DC5 Hotcupboard with Induction Hob model, please refer to the AGA Induction Hob model instructions for the power supply requirements).
  • Page 9: Mains Cable Routing - Aga Dc3G

    MAINS CABLE ROUTING - AGA DC3G MAINS CABLE FED FROM CONTROL TRAY LEFT OR RIGHT EXIT THROUGH DUCTING DEPENDENT UPON POSITION OF SUPPLY SOCKET Fig. 4 DESN 516643 THE MAINS SUPPLY CONNECT POINT MUST BE WITHIN THE ZONES SHOWN Fig. 4A...
  • Page 10: Mains Cable Routing - Hotcupboard (Aga Dc5G)

    MAINS CABLE ROUTING - AGA DC5G (HOTCUPBOARD) HOTCUPBOARD POWER SUPPLY MAINS CABLE FED FROM CONTROL TRAY LEFT OR RIGHT EXIT THROUGH DUCTING DEPENDENT UPON POSITION OF SUPPLY SOCKET Fig. 5 DESN 516644 THE MAINS SUPPLY CONNECT POINT MUST BE WITHIN THE ZONES SHOWN Fig.
  • Page 11: Flue System

    FLUE SYSTEM SEE FIGS. 6, 7, 8 and 9 The flue system must be installed in accordance with the regulations in force. Products of combustion discharge is by a fan powered flue pipe of 50mm diameter which can reach up to 4 metres in length through a maximum of 4 x 90°...
  • Page 12 Minimum si ti ng dimensi ons for Flue terminals Position Minimum Spacing Directly below an openable window, air vent, or an other ventilation opening Below gutter, drain/soil pipe Below eaves Below a balcony or car port roof From vertical drain pipes and soil pipes AROUND THE HOUSE From internal or external corners G Above adjacent ground or balcony level...
  • Page 13 Fig. 8 DESN 516850...
  • Page 14 DOWNWARD RUNS UP TO 300mm BELOW THE APPLIANCE ARE ALLOWED, PROVIDED ONLY ONE BEND IS USED. DOWNWARD RUNS USING 2 BENDS ARE NOT ALLOWED. MAXIMUM VERTICAL RISE = 1.5m VERTICAL RISE MUST BE AT LEAST 30cm FROM PRODUCT BUT NO MORE THAN 80cm BEFORE VERTICAL.
  • Page 15: Wiring - Dc3G

    WIRING DIAGRAM - AGA DC3G Fig. 10...
  • Page 16: Air Supply

    AIR SUPPLY Kitchen or Internal Space Air Supply The appliance can only be installed in a room which meets ventilation regulations in force but in any event the room must have a permanent vent of minimum free of 36cm INSTALLATION PIPES Installation pipes should be fitted in accordance with current Gas Regulations.
  • Page 17: Hotcupboard Installation

    HOTCUPBOARD INSTALLATION NOTE: The AGA DC5 hotcupboard should arrive with the top plate in a jacked up position. This is to allow the complete appliance to be slid onto its plinth when alongside the AGA DC3 without the top plates clashing. The hotcupboard top plate should then be wound down to its correct height once the appliance is in its final position.
  • Page 18 Attach locking screw and jacking screw into plinth. Make sure at this stage that the jacking screw does not protrude beyond outer face of plinth. Ensure locking screw is located into AGA DC3 plinth but not fully tightened. A gap of approximately 3mm should be present between the plinths apart from at the very front where the hotcupboard spacer plate should be touching the AGA DC3 plinth.
  • Page 19 4. Run a straight edge along the front of the AGA Dual Control plinth, to ensure the front face of both plinths sit squarely against the straight edge. (See Fig. 15) When satisfied both plinths sit squarely, jacking screws can be tightened until they just make contact with the AGA Dual Control plinth, and locking screws can now be tightened.
  • Page 20 DESN 516552 7. The hotcupboard top plate is set 5mm higher than the AGA Dual Control top plate. This is to prevent damage to the enamel during installation. Lower the top plate using the adjusters (See Figs. 18 and 19).
  • Page 21 8. Using the stay rod nut adjusting tool, carefully lower the top plate adjusting nuts until the top plate sits at the required height, making sure that the top sits level and matches the height of the AGA DC3. (See Fig. 19).
  • Page 22 10. Next the handrail, endcaps and handrail require assembly. Slide the handrail through the handrail brackets. AGA DC3 HANDRAIL CONNECTION Fig. 21 DESN 516880 11. On 5 oven appliances, fit allthread stud into the insert located in the one end of the handrail, then feed the handrail through the bracket (ensuring that the allthread stud is protruding from the right hand side of the hotcupboard handrail) and screw the handrails together.
  • Page 23 14. Finally, fit the plinth facia to the magnets on the front of the plinth, making sure that on 5 oven appliances the right hand side of the module plinth facia sits against the left hand side of the AGA Dual Control plinth facia leaving no gap between.
  • Page 24: Wiring Diagram - Hotcupboard (Aga Dc5G)

    WIRING DIAGRAM - AGA DC5G (HOTCUPBOARD) CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION, WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING Fig. 23...
  • Page 25: Inlet Pressure Testing

    DESN 516864 B Advice the user, that for continued efficient and safe operation of the appliance, it is important that adequate servicing is carried out at regular intervals recommended by the AGA Specialist. Inlet Pressure Testing 1. Turn off control knob (A) and turn off electrical supply to cooker.
  • Page 26: Commissioning

    CAUTION: BEFORE LIGHTING: ENSURE KNOB (A) IS IN THE OFF POSITION (SEE FIG. 24). ALSO ENSURE GAS SUPPLY TO COOKER IS ON, AND THE GAS SERVICE COCK (C) IS IN THE ON POSITION (SEE FIG. 29), AND THE ELECTRICAL SUPPLY TO THE AGA IS SWITCHED ON. LIGHTING PROCEDURE - SEE FIGS 24 - 30 1.
  • Page 27: Burner Controls

    OFF POSITION IGNITION POSITION Fig. 25 Fig. 26 MAIN BURNER FLAME SUPERVISION ON POSITION BURNER POSITION Fig. 27 Fig. 28 LOW FIRE NORMAL RUNNING Fig. 29 Fig. 30...
  • Page 28: Instructions

    INSTRUCTIONS Hand these instructions to the user for retention, and instruct in the safe operation of the appliance. AGA DUAL CONTROL CHECKLIST SERIAL No. Tick Box Check hotplate lids and settings. Check oven door seals, adjust door alignment if necessary.
  • Page 32 For further advice or information contact your local AGA Specialist With AGA Rangemaster’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described and illustrated at any time Manufactured by...

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