AGA DC5G Installation Manual

AGA DC5G Installation Manual

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AGA DUAL CONTROL
Model No's: DC3G & DC5G
Installation
uide
PLEASE READ THESE INSTRUCTIONS BEFORE COMMENCING SITE SURVEY
OR INSTALLING THIS APPLIANCE.
IMPORTANT :
SAVE INSTRUCTIONS FOR FUTURE REFERENCE
IMPORTANT :
CONSERVER CES INSTRUCTIONS POUR REFERENCE FUTURE
For use in USA/Canada
06/15 EINS 516911

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Summary of Contents for AGA DC5G

  • Page 1 AGA DUAL CONTROL Model No’s: DC3G & DC5G Installation uide PLEASE READ THESE INSTRUCTIONS BEFORE COMMENCING SITE SURVEY OR INSTALLING THIS APPLIANCE. IMPORTANT : SAVE INSTRUCTIONS FOR FUTURE REFERENCE IMPORTANT : CONSERVER CES INSTRUCTIONS POUR REFERENCE FUTURE For use in USA/Canada...
  • Page 2: Table Of Contents

    APPLIANCE DIMENSIONS - AGA DC3G APPLIANCE DIMENSIONS - AGA DC5G TECHNICAL DATA INSTALLATION 7 - 10 CONNECTION TO THE POWER SUPPLY - AGA DC3G POWER SUPPLY - HOTCUPBOARD DC5G MAINS CABLE ROUTING - AGA DC3G MAINS SUPPLY LOCATION - AGA DC5 (HOTCUPBOARD OPTION)
  • Page 3: Product Safety

    PRODUCT SAFETY MEANING/DESCRIPTION SYMBOL SIGNIFICATION/DESCRIPTION WARNING/CAUTION AVERTISSEMENT An appropriate safety instruction Une consigne de sécurité should be followed or caution to a appropriée doivent être suivies ou potential hazard exists. garde d’un danger potentiel exists. DANGEROUS VOLTAGE TENSION DANGEREUSE To indicate hazards arising from Pour indiquer les dangers dangerous voltages.
  • Page 4: General Notes

    Regulations. It should be in accordance also with any relevant requirements of the local or state codes. In your own interest and that of safety to comply with the law, all appliances should be installed by an authorized AGA distributor in accordance with the relevant regulations.
  • Page 5: Appliance Dimensions - Aga Dc3G

    In particular the width across the appliance recess could be critical. APPLIANCE WEIGHT (Excludes Packaging) Model: AGA Dual Control (DC3G) - 996lb (452kg) GAS CONNECTION - AGA DC3G ONLY 1/4” NPT MALE AT LEFT REAR OF APPLIANCE...
  • Page 6: Appliance Dimensions - Aga Dc5G

    3/8” beyond the figures quoted above. This allows safe margin to take into account the natural dimensional variations found in major castings. In particular the width across the appliance recess could be critical. APPLIANCE WEIGHT (Excludes Packaging) Model: AGA Dual Control (DC3) - 996lb (452kg) Hotcupboard - 242lb (110kg) Data plate located behind plinth.
  • Page 7: Technical Data

    It is essential that the base or hearth on which the range stands should be level and be capable of supporting the total weight of the range 8.9 cwt. The base of the built-in AGA plinth must be level and sit above the finished height for service access.
  • Page 8 Tiling When the range is to stand in a recess or against a wall which is to be tiled, under no circumstances should the tiles overlap the range top plate, access to remove the hotplate must be allowed for servicing at a later date. A gap of at least ”...
  • Page 9 Fig. 3 DESN 516668...
  • Page 10 Top Plate Adjustment - AGA DC3 (See Fig. 4) In general, adjustment of the top plate is to be avoided. However minimum use of the top plate adjusters can be used to improve the alignment of the top plate. Fig. 4...
  • Page 11: Connection To The Power Supply - Aga Dc3G

    CONNECTION TO THE POWER SUPPLY - AGA DC3G Electric Shock Hazard Rating Plate is located behind removable plinth, see Fig. 5, Page 13 Electrical Grounding is required on this appliance. DO NOT connect to the electrical supply until the appliance is permanently grounded.
  • Page 12: Power Supply - Hotcupboard Dc5G

    POWER SUPPLY - HOTCUPBOARD (AGA DC5) The hotcupboard attachment requires an independent single phase supply. It has a maximum load of 6 amps, protected by an appropriate branch circuit supply. 110/120V FLEXIBLE CORD and PLUG PARALLEL TYPE (NEMA 5-15P). The appliance when installed must be electrically grounded with local or state codes.
  • Page 13: Mains Cable Routing - Aga Dc3G

    MAINS CABLE ROUTING - AGA DC3G MAINS CABLE FED FROM CONTROL TRAY LEFT OR RIGHT EXIT THROUGH DUCTING DEPENDENT UPON POSITION OF SUPPLY SOCKET Fig. 5 DESN 516643 RATING LABEL LOCATED BEHIND PLINTH, PULL TO REMOVE THE MAINS SUPPLY CONNECTION AND ISOLATION POINT MUST BE WITHIN THE ZONE SHOWN Fig.
  • Page 14: Mains Supply Location - Aga Dc5

    MAINS SUPPLY LOCATION - AGA DC5 (HOTCUPBOARD OPTION) HOTCUPBOARD POWER SUPPLY MAINS CABLE FED FROM CONTROL TRAY LEFT OR RIGHT EXIT THROUGH DUCTING DEPENDENT UPON POSITION OF SUPPLY SOCKET Fig. 6 DESN 516562 RATING LABEL LOCATED BEHIND PLINTH, PULL TO REMOVE, THE MAINS SUPPLY CONNECT POINT MUST BE WITHIN THE ZONES SHOWN Fig.
  • Page 15: Flue System

    SEE FIGS. 7, 8, 9, 10 & 11 The flue system must be installed in accordance with the federal, state and local codes. Only genuine AGA approved flue pipe is to be used. Maximum permitted flue length run including bends is 13 ft.
  • Page 16 Minimum siting dimensions for flue terminals Minimum Position Spacing inch/mm A Directly below an openable window, air vent, or any other ”/300 ventilation opening B Below gutter, drain/soil pipe 3”/75 C Below eaves ”/200 D Below a balcony or car port roof ”/200 E From vertical drain pipes and soil ”/150...
  • Page 17 Fig. 10 DESN 516850...
  • Page 18 ” ” (4m) MAX. (4m) MAX. DOWNWARD RUNS UP TO 11 ”(300mm) BELOW THE APPLIANCE ARE ALLOWED, PROVIDED ONLY ONE BEND IS USED. DOWNWARD RUNS USING 2 BENDS ARE NOT ALLOWED. Fig. 11 DESN 516849...
  • Page 19: Wiring Diagram - Aga Dc3G

    WIRING DIAGRAM - AGA DC3G Fig. 12...
  • Page 20: Gas Supply - U.s. Pipe Threads

    GAS SUPPLY - U.S. PIPE THREADS NOTE: A MANUAL SHUT-OFF VALVE MUST BE INSTALLED IN AN ACCESSIBLE LOCATION IN THE GAS PIPE EX- TERNAL TO THE APPLIANCE FOR THE PURPOSE OF TURNING ON OR SHUTTING OF GAS TO THE APPLIANCE. ALL GAS CONTROLS MUST BE U.S.
  • Page 21: Hotcupboard Installation

    HOTCUPBOARD INSTALLATION NOTE: The AGA DC5 hotcupboard should arrive with the top plate in a jacked up position. This is to allow the complete appliance to be slid onto its plinth when alongside the AGA DC3 without the top plates clashing. The hotcupboard top plate should then be adjusted down to its correct height once the range is in its final position.
  • Page 22 Attach locking screw and jacking screw into plinth. Make sure at this stage that the jacking screw does not protrude beyond outer face of plinth. Ensure locking screw is located into AGA DC3 plinth but not fully tightened. A gap of approximately ”...
  • Page 23 4. Run a straight edge along the front of the AGA Dual Control plinth, to ensure the front face of both plinths sit squarely against the straight edge. (See Fig. 18) When satisfied both plinths sit squarely, jacking screws can be tightened until they just make contact with the AGA Dual Control plinth, and locking screws can now be tightened.
  • Page 24 DESN 516552 7. The hotcupboard top plate is set 1/4” (5mm) higher than the AGA Dual Control top plate. This is to prevent damage to the enamel during installation. Lower the top plate using the adjusters (See Figs. 21 and 22).
  • Page 25 8. Using the stay rod nut adjusting tool, carefully lower the top plate adjusting nuts until the top plate sits at the required height, making sure that the top sits level and matches the height of the AGA DC3. (See Fig. 22).
  • Page 26 10. Next the handrail, endcaps and handrail require assembly. Slide the handrail through the handrail brackets. AGA DC3 HANDRAIL CONNECTION Fig. 24 DESN 516880 11. On 5 oven appliances, fit allthread stud into the insert located in the one end of the handrail, then feed the handrail through the bracket (ensuring that the allthread stud is protruding from the right hand side of the hotcupboard handrail) and screw the handrails together.
  • Page 27: Wiring Diagram - Aga Dc5G (Hotcupboard Option)

    14. Finally, fit the plinth facia to the magnets on the front of the plinth, making sure that on 5 oven appliances the right hand side of the module plinth facia sits against the left hand side of the AGA Dual Control plinth facia leaving no gap between.
  • Page 28: Commissioning

    COMMISSIONING Fig. 27 DESN 516966 Inlet Pressure Testing 1. Turn off control knob (A) and turn off electrical supply to range. 2. Remove facia by pulling off hotplate control knob and removing four fixing screws. 3. Remove inlet pressure test nipple sealing screw (D) and fit rubber tube over the nipple. 4.
  • Page 29: Yearly Service

    CAUTION: BEFORE LIGHTING: ENSURE KNOB (A) IS IN THE OFF POSITION (SEE FIG. 27). ALSO ENSURE GAS SUPPLY TO RANGE IS ON, AND THE GAS SERVICE COCK (C) IS IN THE ON POSITION (SEE FIG. 32), AND THE ELECTRICAL SUPPLY TO THE AGA IS SWITCHED ON. LIGHTING PROCEDURE - SEE FIGS 27-34 1.
  • Page 30: Replacement Parts

    Fig. 27 A DESN 516967 REPLACEMENT PARTS In the event of a component failure which requires replacement, contact your local AGA distributor who will advise and supply the necessary replacement. INSTRUCTIONS Hand these instructions to the user for retention, and instruct in the safe operation of the appliance.
  • Page 31: Burner Controls

    BURNER CONTROLS Fig. 28 OFF POSITION IGNITION POSITION Fig. 29 Fig. 30 FLAME SUPERVISION MAIN BURNER BURNER POSITION ON POSITION Fig. 31 Fig. 32 LOW FIRE NORMAL RUNNING Fig. 33 Fig. 34...
  • Page 32: Contents List (Loose Items)

    GRILL RACK - SMALL AG4M210269 WIRE BRUSH EACS23230 TOASTER EACS47380 MEAT TRAY - SMALL EMTY530217 MEAT TRAY - LARGE EMTY530218 AGA RECIPE BOOK (2 & 4 OVEN) EACS40640 PLINTH FACIA ASSY AE1M231475 PLATE - OUTLET BLANKING AG2M210568 HANDRAIL AE4M231411 HANDRAIL MOUNTING BRACKET AE4M212288 ‘O’...
  • Page 36 For further advice or information contact your local AGA Ambassador With AGA Marvel’s policy of continuous product im- provement, the Company reserves the right to change specifications and make modifications to the appliance described and illustrated at any time Supplied by AGA Marvel 1260 E.

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