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Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Manual

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Ver. 2.8
Dundalk LeisureCraft Panoramic Barrel Sauna
Assembly Instructions
Please read and understand the complete instructions prior to assembly and use of your sauna. Customer agrees not to hold
Dundalk LeisureCraft Inc. and any of its authorized dealers liable for improper installation, maintenance and repair of this product
Requirements:
2 People (recommended)
* Carpenter's Hammer
* Step Ladder
* Cordless Drill (we supply the bit)
* Tape Measure
Carpenter's Level
* Rubber Mallet
View the assembly process on
ph: 519-923-9813 | info@dundalkleisurecraft.com| web: www.dundalkleisurecraft.com

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Summary of Contents for Dundalk LeisureCraft Panoramic Barrel Sauna

  • Page 1 Please read and understand the complete instructions prior to assembly and use of your sauna. Customer agrees not to hold Dundalk LeisureCraft Inc. and any of its authorized dealers liable for improper installation, maintenance and repair of this product Requirements: 2 People (recommended) * Carpenter’s Hammer...
  • Page 2 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Index Sauna Base Preparation (Standard) – Page 3 Sauna Barrel Assembly (Standard) – Page 4 to 12 Standard Bench Installation (Standard) – Page 13 to 17 Signature Bench Installation (Option) – Page 18 to 25 Lounge Bench Installation (Option) –...
  • Page 3 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Sauna Base Preparation A solid base for your sauna is recommended and can be made from any of the following. Concrete Pad Wooden Deck Crushed Gravel Patio Stones/Paver Blocks (Refer to the below chart for minimum base requirements) It is recommended to build a base larger than required to provide a sitting area for cooling off during your sauna session.
  • Page 4 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions *Please note that the number of Barrel Cradles supplied depends on the overall length of the sauna. *Saunas with overall lengths greater than 10’ (305cm) have 3 cradles while saunas less than 10’ (305cm) have 2.
  • Page 5 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Start laying down the wall staves. Keep the dado grooves in line with the correctly positioned bottom stave. Make sure there are no gaps between the edges of the staves, and that the groove line for the dome is lined up perfect.
  • Page 6 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Use the top special stave to go from the front wall to the dome to help stabilize the sauna. *The top special stave has 2 concaved edges (inset 2.) Inset. 2 Using your carpenters level and rubber mallet, level up the front wall.
  • Page 7 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Secure every 2 stave on the bottom of the sauna with the provided nails. (if required) Continue installing the staves from the bottom up installing a few staves at a time, alternating sides.
  • Page 8 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Assemble the steel bands by sliding the rod with a nut on one end through the other end and secure with a second nut. Slide the band over the front of the sauna about 2” (5cm) from the edge of the stave.
  • Page 9 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions The final band should be centered between the sauna walls. Snug up all bands with a cordless drill or ¾” (19mm) wrench. Use the rubber mallet to tap the staves as needed to get the last wall stave and top stave to sit properly together.
  • Page 10 Adding a Spacer to the Top Sauna Stave In your sauna package you will find a spacer stave that is square on both sides that is only required If there happens to be a “gap” after installing all of the staves, (as in picture) You will need to follow the following instructions to add this spacer to the top special stave.
  • Page 11 Making the Top Sauna Stave narrower In rare instances, your sauna staves will be too tight not allowing the staves to settle into position correctly. (as in picture) This doesn’t happen often and the sauna staves and bands are always better being as tight as possible. You will need to follow the following instructions to make the top special stave narrower.
  • Page 12 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Install towel hanger at desired height on outer wall using 1 1/2” (38mm) screws. Center outer the door handle (small) on outside of the door and secure with 2” (51mm) screws using the pre-drilled holes.
  • Page 13 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions The flat floor (If Purchased) Is shipped semi assembled. You will need to add the bottom support onto the floor before assembling the benches. Locate the flat floor (A) and bottom support (B).
  • Page 14 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Install the Dome bench bracket ½” (13mm)from the Using the pre drilled holes in the bracket, screw the dome groove in the staves making sure the top of the dome bench bracket to the sauna on the top and bench bracket is level.
  • Page 15 If you purchased an electric heater with your To install the short bench bracket, first measure the Panoramic Barrel Sauna Install the bench bracket on short sauna bench and then measure the same the front wall opposite the side of where the electric distance from the outside of the dome bench bracket heater will be mounted.
  • Page 16 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Match up the dome bench with the 2 side benches and Screw the side benches down from the top into the screw from the bottom of the dome bench brackets support braces. into the dome bench using 2 ½” (64mm) screws.
  • Page 17 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions To install the standard porch seats, screw the legs into the end of the seats with 2 ½ ” (64mm) screws. Attach brace from the seat to the leg with a 2 ½ ”...
  • Page 18 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions The flat floor (If Purchased) Is shipped semi assembled. You will need to add the bottom support onto the floor before assembling the benches. Locate the flat floor (A) and bottom support (B).
  • Page 19 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions * For the Harvia M3 Heater option, or full length (Electric Heater Models) benches on both sides, skip this step! Position the short bench enclosure ½” (13mm) from the With the short bench enclosure square to the floor,...
  • Page 20 If you purchased a Harvia M3 wood heater or full length benches on both sides with your Panoramic Barrel Sauna perform this step for both side benches of your sauna. Using 2 ½” (64mm) screws, Install the small support...
  • Page 21 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Slide the front enclosures back into position. Screw the enclosures and the seat benches to the front wall with 2 ½” (64mm) screws. Screw between the slats to ensure screws are less visible...
  • Page 22 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Screw the front enclosure and the bench seats Screw the angled bracket into the front enclosure and together on the front tabs with 2 ½” (64mm) screws. the bench seat, using 2 ½” (64mm) screws in the pre drilled pocket holes.
  • Page 23 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Position the angled center dome bench support so that Screw the dome bracket to the dome seat from the bench is level and brace is also flush with the underneath using 4- 1 ½” (38mm) screws.
  • Page 24 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions To install the porch signature bench, first position the floor making sure it is level. Secure the sauna floor to the sauna staves with 2 ½” (64mm) screws. * Screwing between the floor boards will make the screws less visible.
  • Page 25 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Position the assembled bench on the porch floor and up against the front wall of the barrel Sauna. Using a level, make sure the bench is level and square to the porch floor.
  • Page 26 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions The flat floor (If Purchased) Is shipped semi assembled. You will need to add the bottom support onto the floor before assembling the benches. Locate the flat floor (A) and bottom support (B).
  • Page 27 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Ensure the flat floor is centered in sauna and that it is level, you can use the door frame to confirm it is level. Using the pre drilled holes, assemble the lounge bench support to the longer front lower bench wall using 2”...
  • Page 28 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Ensure bench is flush with bench support and secure with 2 ½” (64mm) screws in pre drilled holes. * If sauna is purchased with wood burning heater, repeat process for opposite bench. * If electric heater is chosen, continue onto next step.
  • Page 29 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions If the porch option is selected, start by installing the floor ensuring it is level. Secure with 2” (51mm) screws between the floor boards into the barrel wall. Assemble the 2 pieces for the porch seat together using 2 ½”...
  • Page 30 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions The following installation instructions are for the Helo Cup (Saaku) electric heater. Always refer to the original sauna heater manual for confirmation. Read all instructions carefully. Measure the proper distances for the heater template according to the heater manufacturers instructions.
  • Page 31 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Locate the pieces for your heater guard. They consist of the following: (A) Assembled side piece (B) 3 - Heater guard support slats (C) –Wall Support 4 – 2 ½” screws 8 – 1 ½” screws Assemble side piece (A) (highlighted) of the heater guard to front wall using 2 ½”...
  • Page 32 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Secure the wall support to the sauna wall with 2 ½” (64mm) screws in the predrilled holes at the top and Bottom. Screw the middle support slat to the assembled side with 2- 2 ½” (64mm) screws at each end.
  • Page 33 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions The Panoramic Acrylic Dome cannot be exposed to high temperatures for more than 6 hours at a time. Maximum Temperatures at the acrylic dome not to exceed 100 degrees Celsius (212 degrees Fahrenheit).
  • Page 34 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Once the extensions are connected close to the roof of the sauna, locate the center of the pipe and use a pen or pencil to mark the roof. * Once you have your mark, remove the extensions so they are out of your way when cutting.
  • Page 35 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions * If the water tank option was not purchased, continue on to the next step. Connect the water tank to the stove adapter on top of the Harvia M3. * Spin the water tank until the tap is your desired location.
  • Page 36 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Get a helper to hold the chimney centered in the hole while you place the 2 flange pieces around the pipe. With the pipe centered, secure the flange pieces to the roof with the provided 1” (25mm) screws in the 2 slotted grooves.
  • Page 37 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Slide the top chimney piece over the bottom chimney pipe. Pull the rubber flange over the seam where the 2 pipes connect. Place the tightening clamp around the rubber flange and tighten up with screwdriver.
  • Page 38 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Connect the cap to the top of the chimney pipe. Connect the stove handle to the door with the 2 provided screws. Using a screwdriver or wrench, remove the cover plate off the back of the heater.
  • Page 39 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Replace the cover plate. * Rinse the rocks with water before placing in the heater. Carefully place the rocks loosely so that the air can circulate through the heater. Congratulations on the installation of your Harvia M3 Wood Burning Heater!
  • Page 40 Robertson bit * If a Change Room is added to the Panoramic Barrel Sauna then a second vent kit will be sent as well. The Location of the vents in a panoramic sauna will be in the same location whether an electric heater or...
  • Page 41 Dundalk LeisureCraft Panoramic Barrel Sauna Vent Kit Assembly Instructions Drill inlet holes centered underneath the heater. Fig.1 * A 2” diameter hole saw was used for these pictures but more holes with a smaller drill size will also work. Install 1 of the stainless steel vent grills over the inlet holes on the outside of the sauna centered over the holes using 1 ½”...
  • Page 42 Sauna Light Assembly Instructions (Optional) If a light is ordered, Dundalk Leisurecraft supplies the light fixture only. The light switch and any other electric components need to be purchased separately and should be installed according to the light manufacturers instructions and by a licensed electrician.

  • Page 43: Product Maintenance

    Dundalk LeisureCraft Sauna Light Assembly Instructions (Optional) Recommended low profile "pancake box" rather than standard octagon box. This can be surface mounted flush inside of the sauna with light fixture fitting over the box. The best placement for your light would be to the side or above the door on the front wall.
  • Page 44 Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions Line up the cove pieces starting with the smallest pieces on the end and working towards the middle forming a semi circle. Place 2 ½” screws in the pre-drilled holes to assist in the assembly of the cove.
  • Page 45 Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions Continue building the cove from the middle until the cove is complete. When installed, the cove should be centered and tight together and to the wall of the sauna. Enjoy your new sauna cove!
  • Page 46 Congratulations on the assembly of your new Western Red Cedar Panoramic Barrel Sauna! For assistance in the assembly of your Barrel sauna please visit our support page at: https://www.dundalkleisurecraft.com/support/ Or to view the assembly process got to: https://www.youtube.com/watch?v=0k40eB2dY5k ph: 519-923-9813 | info@dundalkleisurecraft.com| web: www.dundalkleisurecraft.com...
  • Page 47 This natural weathering will not harm the wood or impair the sauna’s performance. If you wish to retain the natural color of your Dundalk Leisurecraft Sauna, there are many cedar stains on the market and almost as many opinions as to which is best.

  • Page 48: How To Take A Sauna

    Children must be supervised by an adult. WARRANTY Dundalk LeisureCraft Inc. warrants our saunas against defects in materials and workmanship under normal/residential use for a period of five (5) years, as applicable, from the date of receipt of the product by the original end-user consumer.