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Dundalk LeisureCraft
Cedar Barrel Sauna Assembly
Instructions
Please read and understand the complete instructions prior to assembly and use of your sauna. Customer agrees not to hold
Dundalk LeisureCraft Inc. and any of its authorized dealers liable for improper installation, maintenance and repair of this product
Requirements:
2 People (recommended)
* Carpenter's Hammer
* Step Ladder
* Cordless Drill (we supply the bit)
* Tape Measure
Carpenter's Level
* Rubber Mallet
View the assembly process on
Ph: 519-923-9813 | Fax: 866-458-7583 | Web: www.dundalkleisurecraft.com
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Summary of Contents for Dundalk LeisureCraft Cedar Barrel Sauna
- Page 1 Please read and understand the complete instructions prior to assembly and use of your sauna. Customer agrees not to hold Dundalk LeisureCraft Inc. and any of its authorized dealers liable for improper installation, maintenance and repair of this product Requirements: 2 People (recommended) * Carpenter’s Hammer...
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Page 2: Assembly Instructions
Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions *Please note that the number of Barrel Cradles supplied depends on the overall length of the sauna. *Saunas with an overall length of 10’ or greater have 3 cradles while saunas that are less than 10’... - Page 3 Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions Secure stave into cradle using 2 ½” screws. Repeat for remaining cradles. *Always ensure that you have the correct screw length so that there will be enough thread to hold, and especially, so that the screw won’t go all the way through the material and come out the other side.
- Page 4 Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions Use rubber mallet to tap wall into back groove. Repeat Process for the front wall. *Pay attention to which side the hinges are on. This will determine whether the door swings to the left or to the right.
- Page 5 Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions Install the front side wall panels. Screw into place at the top and bottom with 2 ½” screws. Repeat for back wall. * Note that the bench brackets face inside of sauna. Once both ends are on, start installing the wall staves.
- Page 6 Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions Install a few staves at a time, alternating sides. On the bottom staves, use provided 2 ½” nails to hold staves in place. ( If required) nailing every other stave. When installing staves, tap tightly together...
- Page 7 Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions When you reach the top, you will find that the last wall stave doesn't look like it fits properly, this is normal. Assemble the steel bands by sliding the rod with a nut on one end through the other and secure with a second nut.
- Page 8 Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions Secure band in same manner as previous step. Snug up bands with the cordless drill. • Do not overtighten ! Use the rubber mallet to tap the staves out & in as needed to get the last wall stave and top stave to sit properly together.
- Page 9 Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions The front and back bands should be 2” from the end of the staves. * Space out middle bands according to sauna size and how many bands are included. Tighten all bands fully.
- Page 10 Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions Secure benches to wall supports by attaching with 1 ½” screws in between bench slats. Space out the bench supports evenly under the bench. Secure the support to the bench using 1 ½” screws from underneath.
- Page 11 Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions Center outer door handle (small) on outside of door and secure with 2” screws using the pre drilled holes. *Magnets are very strong and may require some force to pull door open for first time.
- Page 12 Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions (Porch Benches) *If your Barrel Sauna was purchased without the porch option, you may skip to the next section in the assembly instructions. To install the porch seats, screw the legs into the end of the seats with 2 ½...
- Page 13 Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions (Porch Benches) Secure leg to floor with 2 ½ ” screw as well. Repeat on other porch seat ensuring they are level with each other. Install the thermometer centered above the door using a 1 ½ ” screw.
- Page 14 Dundalk LeisureCraft Electric Heater Installation Instructions To install the electric heater, Place heater on top Mark the placement of the heater brackets. of the included box of sauna rocks to get the correct height for installation. Place heater on wall brackets.
- Page 15 Dundalk LeisureCraft Electric Heater Installation Instructions Assemble remaining front support to the 2 ends Stand the 2 sides of the heater guard on edge in the same manner as previous step. with pre-drilled holes on the bottom. Screw front guard support to either side using (2) –...
- Page 16 Dundalk LeisureCraft Electric Heater Installation Instructions Secure the vent cover pieces with 1 ½” screws as Using supplied screws, secure vent on the shown. inside of sauna. Ensure the vent cover slides freely before screwing in tightly Ph: 519-923-9813 | Fax: 866-458-7583 | Web: www.dundalkleisurecraft.com...
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Page 17: Installation Instructions
Dundalk LeisureCraft Wood Burning Heater Installation Instructions Secure with provided lag screws. To install the wood burning heater, get help to lift heater into the hole in the back of the sauna. * Do not overtighten as this will strip the screws. - Page 18 Congratulations on the assembly of your new Western Red Cedar Barrel Sauna! For assistance in the assembly of your Barrel sauna please visit our support page at: https://www.dundalkleisurecraft.com/support/ Or to view the assembly process got to: https://www.youtube.com/watch?v=DxlQu6VUNT0 Ph: 519-923-9813 | Fax: 866-458-7583 | Web: www.dundalkleisurecraft.com...
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Page 19: Warranty
7. Do NOT use commercial wood sealers from local lumberyards or hardware stores. These are not designed to withstand the sauna temperatures or humidity! 8. Contact your local dealer or Dundalk LeisureCraft directly if you have questions or concerns regarding your product.
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