Related Manuals for Dundalk LeisureCraft Pure Cube CU550
Summary of Contents for Dundalk LeisureCraft Pure Cube CU550
- Page 1 Rev.4 Pure Cube Outdoor Sauna Assembly Instructions Tools Required Carpenters Hammer Cordless Drill 7/16” Drill Bit 11/16” Drill Bit Hex Keys (Included) Tape Measure Step Ladder Rubber Mallet Level Utility Knife Hand Stapler (Optional)
- Page 2 Outdoor Pure Cube Sauna Assembly Instructions Before you begin the installation of your Pure Cube Sauna, Please read these instructions completely. Make sure the placement for your sauna is level and on a solid base. Parts Identification The pure cube Outdoor sauna is available in 2 sizes, CU550 - 5’...
- Page 3 Outdoor Pure Cube Sauna Assembly Instructions Parts Identification (Cont..) Backrest Floor Joists Floor Boards 2- Ends ( The number of floor boards will vary 2- Sides on the size of the Sauna) 3- Middle Joists Bench Bottom Bench Bench Front Enclosures Bench Brackets Bench Seats Fig 2a...
- Page 4 Outdoor Pure Cube Sauna Assembly Instructions Organize the pieces of your Pure Cube outdoor sauna. Start the assembly by laying out the floor supports. Secure the corners of the floor supports together using 2 ½” (64mm) screws in the pre drilled holes. Repeat for all 4 corners.
- Page 5 Outdoor Pure Cube Sauna Assembly Instructions Gather your tongue and groove floor boards. Start with the floor board with a straight edge on the back, insert the floor boards into the frame ensuring that they are tight by tapping them together with a rubber mallet.
- Page 6 Outdoor Pure Cube Sauna Assembly Instructions (In this example we started the assembly of the sauna at the side wall. You can start at a corner to make panels free standing, following the same steps in this manual.) To start the assembly of the walls, bring 2 of the back wall panels together.
- Page 7 Outdoor Pure Cube Sauna Assembly Instructions Bring in one of the corner posts and align it flush to the 2 assembled walls. Secure the walls to the post using the 2 ¾” (70mm) Connector lag screws through the pre drilled holes. Secure the side wall to the post in the same manner ensuring that the outside of the wall is flush to the post.
- Page 8 Outdoor Pure Cube Sauna Assembly Instructions Bring in the wall panel for the opposite side and secure it to the corner post using the 2 ¾” (70mm) Connector lag screws through the pre drilled holes. Align the glass door up so it is flush to the side wall panel. Secure the side wall panel to the glass door using the 2 ¾”...
- Page 9 Outdoor Pure Cube Sauna Assembly Instructions Using an 11/16” (18mm) bit, drill approximately ¾” (19mm) into your pre drilled holes to create a cavity for the plugs to sit in later. Secure the door frame to the last corner post using the 2 ¾”...
- Page 10 Outdoor Pure Cube Sauna Assembly Instructions Repeat the previous step to attach the last glass panel to the other one. Once the front panels are assembled together, secure the last panel to the corner post in the same method as previous steps.
- Page 11 Outdoor Pure Cube Sauna Assembly Instructions Ensure the outer handle lines up with the magnetic catch on the door frame and then tighten the lag screws completely. Make sure that the sauna overhangs 1 ½” (38mm) on all sides. Once the sauna walls are overhanging 1 ½” (38mm) on all sides of the floor, use 2 ½”...
- Page 12 Outdoor Pure Cube Sauna Assembly Instructions To make the next steps easier, line the panels up as close as possible to each other. Inside , line up the holes and fasten the roof panels together with 2 ¾” (70mm) connector bolts and connector cap nuts.
- Page 13 Outdoor Pure Cube Sauna Assembly Instructions With a helper, place the front trim piece so the bottom of the trim is ½” (13mm) above the top of the windows. Ensure that the trim overhangs evenly on both sides of the sauna. (1 ½”...
- Page 14 Outdoor Pure Cube Sauna Assembly Instructions Continue around the sides and front of the sauna nailing it down every 6-8” (15-20cm) Next snugly fit the roof cap pieces over the trim. Line up the roof cap pieces so the corners are tight together and tap them down tightly over the trim pieces with a rubber mallet.
- Page 15 Outdoor Pure Cube Sauna Assembly Instructions Using a utility knife, cut off the excess membrane from the front and sides of the sauna. Cut off the excess from the back. Tuck the membrane under the lip of the roof and secure with a finishing nail.
- Page 16 Outdoor Pure Cube Sauna Assembly Instructions Bring in your bench supports and place 1 support at either end of the back wall. Ensure the bench supports are tight to the side and back walls, then secure the supports to the walls and floor using 2 ½”...
- Page 17 Outdoor Pure Cube Sauna Assembly Instructions Make sure the supports are square then secure them to the floor with 2 ½” (64mm) screws. Secure the bench supports to the top bench from underneath using 2 ½” (64mm) screws. Position the bottom bench on top of the lower section of the bench supports.
- Page 18 Outdoor Pure Cube Sauna Assembly Instructions Line up the bench front enclosure with the bench supports. Secure the Front bench enclosure to the bench supports between the slats using 2 ½” (64mm) screws. Before putting on the lower bench enclosure, slide the backrest supports behind the top bench.
- Page 19 Outdoor Pure Cube Sauna Assembly Instructions Ensure the backrest is level on the backrest supports and secure the backrest by screwing it in between the slats using 2 ¾” (64mm) screws. You can now secure the lower front bench enclosure to the bench supports by screwing between the slats using 2 ½”...
- Page 20 Outdoor Pure Cube Sauna Assembly Instructions If you have ordered a harvia wood heater, skip past these next 2 pages. To install the electric heater, measure out where the supports will go. These are usually 14 ¾” (37cm) high and 14 ¾” (37cm) centered between the bench and the front wall.
- Page 21 Outdoor Pure Cube Sauna Assembly Instructions Locate the pieces for your heater guard. They consist of the following: (A) 2 - Assembled side pieces (B) 2 - heater guard support 4 – 2 ½” (64mm) screws 8 – 1 ½” (38mm) screws Stand the 2 Assembled side pieces (A) of the heater guard on edge with pre-drilled holes on the bottom.
- Page 22 Outdoor Pure Cube Sauna Assembly Instructions (Skip the next 5 pages if you ordered an electric heater) To install the Harvia heater, measure 22 ½” up from the bottom of the small wall panel to find your center mark. Measure 10 ¼” from the side to get it centered between the panel.
- Page 23 Outdoor Pure Cube Sauna Assembly Instructions Install the floor plate against the wall under the hole for the chimney pipe. Remove the rear chimney cover from the stove. Insert the Chimney adapter into rear hole tapping with a rubber mallet until it is snug. Fig 2a Install back wall shield centered over chimney hole with 1 ½”...
- Page 24 Outdoor Pure Cube Sauna Assembly Instructions Bring the stove in and slide the adapter through the hole in the shield and wall. Attach the smoke adapter to the short insulated pipe with the provided screws. Slide the assemble pipe through the hole and into the stove.
- Page 25 Outdoor Pure Cube Sauna Assembly Instructions Install the long insulated pipe onto the “T” connector. Secure together with the provided screws. Wrap the chimney support strap around chimney and use the provided nut and bolt to secure. Fig 2a *Snug up only hand tight Attach chimney support braces to the support strap and thread the nuts on hand tight.
- Page 26 Outdoor Pure Cube Sauna Assembly Instructions Now attach the chimney support braces to the sauna using 1 ½” (38mm) screws. Ensure not to screw into any seams. With the nuts on the side of the straps loose, level up the chimney pipe.
- Page 27 Outdoor Pure Cube Sauna Assembly Instructions *Top Plate should overlap the bottom plate. Attach the rain guard to top chimney piece and secure with provided screws. Attach chimney top onto the chimney and secure them together with the provided screws. Fig 2a Fig 2b ph: 519-923-9813 | info@dundalkleisurecraft.com| web: www.dundalkleisurecraft.com...
- Page 28 Outdoor Pure Cube Sauna Assembly Instructions Install the door plugs in the holes in the door frame. Use a rubber mallet to ensure they are tight. Attach the wider trim pieces over the seams of the sauna using the provided finishing nails. Use the thinner trim pieces for either side of the door.
- Page 29 Dundalk LeisureCraft Vent Kit Assembly Instructions (Optional) In most cases, venting is not required for proper sauna function, however it increases air flow circulation as well as ventilation when the sauna is not in use. Many people prefer not to install vents in pre fabricated saunas.
- Page 30 Dundalk LeisureCraft Vent Kit Assembly Instructions (Optional) If an electric heater is chosen, Drill inlet holes Install 1 of the stainless steel vent grills over the centered under the heater close to the floor. inlet holes on the outside of the sauna centered over the holes using 1 ½”...
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Page 31: Product Maintenance
Dundalk LeisureCraft Sauna Light Assembly Instructions (Optional) You can choose to install the light inside the You can also install on the ceiling. sauna where you prefer. (if ordered) ( Do not install light where you may hit your head... - Page 32 If you wish to retain the natural color of your Dundalk Leisurecraft Sauna, there are many cedar stains on the market and almost as many opinions as to which is best.
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Page 33: How To Take A Sauna
Children must be supervised by an adult. WARRANTY Dundalk LeisureCraft Inc. warrants our saunas against defects in materials and workmanship under normal/residential use for a period of five (5) years, as applicable, from the date of receipt of the product by the original end-user consumer. This warranty does not apply to normal wear and tear and/or natural weather conditions.
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