Graco ExactaBlend 24R200 Operation Manual
  1. Manuals
  2. Brands
  3. Graco Manuals
  4. Industrial Equipment
  5. ExactaBlend 24R200
  6. Operation manual
Graco ExactaBlend 24R200 Operation Manual

Graco ExactaBlend 24R200 Operation Manual

Agp advanced glazing proportioner, heated platen kit
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Kit Instructions
™
ExactaBlend
AGP Advanced Glazing Proportioner
Heated Platen Kit
For heating bulk supply of medium to high viscosity polysulfide and urethane materials.
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
24R200
Heated platen kit, high volume
Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for maximum working pressure
and model information.
Important Safety Instructions
Read all warnings and instructions in this
manual and the ExactaBlend AGP Advanced
Glazing Proportioner, Setup-Operation man
ual. Save all instructions.
332511B
EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ExactaBlend 24R200 and is the answer not in the manual?

Questions and answers

Related Manuals for Graco ExactaBlend 24R200

Summary of Contents for Graco ExactaBlend 24R200

  • Page 1 Kit Instructions ™ ExactaBlend AGP Advanced Glazing Proportioner 332511B Heated Platen Kit For heating bulk supply of medium to high viscosity polysulfide and urethane materials. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. 24R200 Heated platen kit, high volume Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for maximum working pressure and model information.

  • Page 2: Table Of Contents

    Graco Standard Warranty ....28 Graco Information ......28...

  • Page 3: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

  • Page 4: Component Identification

    Component Identification Component Identification Heated Platen Kit . 1: Heated Platen Kit Key: RTD Temperature Sensor Heater Power Switch Heater Coil Heat Controller Temperature Limit Switch Junction Box Heat Electrical Enclosure Main Power Switch 332511B...

  • Page 5: Heat Controller

    Component Identification Heat Controller . 2: Heat Controller Key: AA Current Temperature AB Power is Supplied to Heater AC Power is Supplied to Heat Overtemp Contactor AD Desired Temperature AE Temperature Adjustment 332511B...

  • Page 6: Installation

    Installation Installation To avoid serious injury or machine damage, all electrical connections need to be done by a qualified electrician in compliance with local codes. Grounding Ground the system as instructed within this manual. The equipment must be grounded to reduce the risk of static sparking and electric shock.
  • Page 7 Installation 2. Install the Heat Coils and the Thermostat Switch. - (1) Thermostat - (2) Washers - (2) Screws - (6) 1/4-20 Studs - (6) Flat Washers - (6) Lock Washers - (6) Nuts 3. Connect the Ground Wires. Connect the ground wires to the terminal lug and to the platen covers (not shown in view). Attach the conduit to the platen cover and route the wires through the conduit when connections are complete.
  • Page 8 Installation 4. Connect the Power Leads. Label “A” and “B” leads for identification in step 10. Route all the wires through the conduit when connections are complete. - (3) “A” Leads - (2) “B” Leads 5. Mount the RTD. Route the wire through the conduit when connections are complete. - (1) RTD - (1) Washer - (1) M5 Screw...
  • Page 9 Installation 6. Attach the Platen Covers. NOTICE To prevent damage to wires, ensure wires are not pinched when assembling and securing platen cov ers. NOTE: Torque the platen cover fasteners to 60 +/- 10 in-lbs (6.8 +/- 1.1 N•m). - (1) Conduit - (1) Fastener - (1) Fastener - (1) Plug...
  • Page 10 Installation 7. Mount the Junction Box. a. Mount the junction box to the air motor located on the 55 gallon (208 liter) ram. b. Route the conduit to the junction box from the platen. - (2) #8-32 Screws - (1) 3/8-16 Bolt (Urethane) - (2) Lock Washers - (1) M8 Bolt (Polysulfide) - (1) Lock Washer...
  • Page 11 Installation 9. Route the Power Cord and Signal Cable to the Junction Box. Secure the power cord and signal cable to the base (A) cross bar. Routing 10.Connect the Leads in the Junction Box. Connect “A” leads, “B” leads, ground, and signal cable within the junction box. Replace the cover. 332511B...
  • Page 12 Installation 11.Connect the Power Cable from the Heat Electrical Enclosure to the Main Electrical Enclosure. 12.Connect Power to the Terminals and Ground. 332511B...

  • Page 13: Setup

    Setup Setup 1. Turn the power on at the heated platen electrical enclosure. 2. Turn the power on at the heater power switch. 3. Set the desired platen temperature by pressing either the up or down arrow keys. NOTE: Temperature is displayed in Fahrenheit. Desired Temperature 332511B...

  • Page 14: Operation

    Operation Operation Startup Shutdown 1. Turn the power on at the heated platen electrical 1. Turn the power off at the heater power switch. enclosure. 2. Turn the power on at the heater power switch. NOTE: If the entire machine is to be disconnected from electrical power, turn the power off at the heated platen electrical enclosure.

  • Page 15: Maintenance

    Maintenance Maintenance Platen Maintenance Remove and Reinstall Platen Wipers Refer to Supply Units Repair-Parts manual for instruc tions. If the platen does not come out of the pail easily when the pump is being raised, the air assist tube or check valve may be plugged.

  • Page 16: Troubleshooting

    Troubleshooting Troubleshooting Before performing any troubleshooting procedure: 1. Perform Pressure Relief Procedure In the Exacta Blend AGP Advanced Glazing Proportioner, Setup-Operation manual. 2. Turn off main disconnect at the machine. 3. Allow equipment to cool. Try the recommended solutions in the order given for each problem, to avoid unnecessary repairs.
  • Page 17 Troubleshooting Problem Cause Verification Solution No heat. Tripped circuit breaker. Visually check circuit Determine cause of tripped breaker for a tripped condi circuit breaker. Then repair tion. fault and reset main circuit breaker. Low power. Measure voltage across cir 1. If voltage is lower than cuit breakers.

  • Page 18: Repair

    Repair Repair Replace Platen Heaters and c. Disconnect four platen heater wires (labeled A and B) and RTD sensor (R) connector in the ter Sensor minal box. d. Remove screws and washers. Remove platen heater blocks (B) and RTD sensor (R). 55 Gallon Platen Heater and Sensor 6.

  • Page 19: Schematic

    Schematic Schematic 332511B...

  • Page 20: Parts

    Parts Parts Heated Platen Kit, 24R200 . 5: Heated Platen Kit 332511B...
  • Page 21 Parts . 6: Heated Platen Kit 332511B...
  • Page 22 Parts Part Description Quantity FERRULE, wire, 14awg FASTENER, platen, cover COUPLER, conduit ENCLOSURE, platen, heated COVER, platen front, assembly PLUG, finishing, 13/16, nickel plate STUD, 1/4-20 x 1.25 16D383 SENSOR, RTD, 1k ohm, shielded NUT, full hex, 10-32 FERRULE, wire, 14awg, twin CONDUCTOR, block, heater WIRE, ground WIRE, ground...
  • Page 23 Parts Part Description Quantity BRACKET, mount, top BRACKET, mounting, ram 24R870 MODULE, heat WASHER, M6 SCREW, socket head, M6x25mm SCREW, socket head, M6x16mm WASHER, lock, M6 NUT, hex, M6 SCREW, cap, M8x20mm  Replacement Danger and Warning labels, tags and cards are available at no cost.

  • Page 24: Heat Enclosure, 24R870

    Parts Heat Enclosure, 24R870 101, 112, . 7: Heat Module 332511B...
  • Page 25 Parts 114, 102, 102, . 8: Heat Module 332511B...
  • Page 26 Parts Part Description Quantity NUT, machine hex, M4-0.7 NUT, hex, M5-0.8 WASHER, lock, external, M5 WASHER, plain, #10 RETAINER, cord 121148 HANDLE, disconnect, electrical GRIP, cord SCREW, M5-0.8x10mm 126999 SWITCH, disconnect, 32a 24R941 MODULE, controller, heat, program 127106 RELAY, solid-state, 240v/50a 127107 COVER, relay, solid-state, 240v/50 LATCH, operator...
  • Page 27 Parts 332511B...

  • Page 28: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

Table of Contents