Table Of Contents - UniCarriers FG20 Series Operation & Maintenance Manual

1. SAFETY
FOR SUPERVISORS ..........................................1-2
QUALIFIED OPERATORS ..............................1-3
PLANNING AND WORKING AREA .................1-4
PROPER AND IMPROPER USES ..................1-7
TYPES OF VEHICLES AND LOADS ..............1-8
INSPECTION .................................................1-11
TRANSPORTING THE LIFT TRUCK ............1-12
TRAVELING ON PUBLIC ROADS ................1-13
MODIFICATIONS ..........................................1-14
HOW THE LIFT TRUCK WORKS? ...................1-15
TRAVELING ......................................................1-18
LOAD HANDLING .............................................1-24
PARKING ...........................................................1-28
INSPECTION AND SERVICE ...........................1-30
PREVENTING VEHICLE FIRES .......................1-39
CAUTION PLATES ............................................1-41
2. OPERATING CONTROLS
PICTORIAL NOMENCLATURE ...........................2-2
INSTRUMENTS AND CONTROLS .....................2-3
SWITCHES ......................................................2-5
METERS AND WARNING LIGHTS .................2-7
LEVERS AND PEDALS .................................2-10
TRUCK BODY ..............................................2-14
OPTIONAL EQUIPMENT ..............................2-25
3. OPERATION
PROPER OPERATION .......................................3-2
DURING BREAK-IN ........................................3-2
RELATIONSHIP BETWEEN LOAD AND
STABILITY OF TRUCK ....................................3-2
BASIC LOAD CENTER AND RATED
LOAD ...............................................................3-3
STABILITY OF LIFT TRUCK ...........................3-3
USING INCHING PEDAL ................................3-3
TRAVELING AND STARTING ON
A SLOPE .........................................................3-4
CONTENTS
TRANSPORTING LIFT TRUCK ......................3-4
MOVING LIFT TRUCK
(IN AN EMERGENCY) .....................................3-5
OPERATING LIFT TRUCK ..............................3-6
MEASURES AGAINST COLD OR
HOT WEATHER ................................................3-10
IN COLD WEATHER .....................................3-10
IN HOT WEATHER ........................................3-11
LOAD HANDLING ...........................................3-12
PICK-UP ........................................................3-12
STACKING.....................................................3-12
UNSTACKING ...............................................3-12
STORING ..........................................................3-13
BEFORE STORING; DAILY STORAGE ........3-13
LONG-TERM STORAGE;
OPERATING AFTER
LONG-TERM STORAGE...............................3-13
4. MAINTENANCE
PREOPERATIONAL CHECKS ............................4-2
GENERAL RULES ON INSPECTION .............4-2
ITEMS TO BE CHECKED ...............................4-3
PREVENTIVE MAINTENANCE .........................4-18
ENGINE ROOM .............................................4-18
REPLACING TIRES AND REPAIRING
FLAT TIRE .....................................................4-26
REPLACING LAMP BULBS .........................4-28
STARTING THE ENGINE WITH
AUXILIARY BATTERY ...................................4-28
ADJUSTING OPERATING FORCE OF
PARKING BRAKE LEVER .............................4-29
PERIODIC INSPECTION ..................................4-30
PERIODICAL REPLACEMENT OF
SAFETY PARTS ............................................4-30
MONTHLY (200 HOURS) CHECKS ..............4-31
3 MONTHS (600 HOURS) CHECKS .............4-37
6 MONTHS (1200 HOURS) CHECKS ...........4-39
ANNUAL (2400 HOURS) CHECKS ...............4-40
PREVENTIVE MAINTENANCE
SCHEDULE ..................................................4-41