Champion CRH20 Instruction Manual

Champion CRH20 Instruction Manual

High inlet temperature refrigerated dryers
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INSTRUCTION MANUAL
CRH SERIES HIGH INLET TEMPERATURE
GENERAL SAFETY INFORMATION
1.
Pressurized devices
This equipment is a pressure containing device.
• Do not exceed maximum operating pressure as
shown on equipment serial number tag.
• Make certain equipment is depressurized before
servicing.
2.
Electrical
This equipment requires electricity to operate.
• Install equipment in compliance with national and
local electrical codes.
• Standard equipment is supplied with NEMA 1
electrical enclosures and is not intended for
installation in hazardous environments.
• Disconnect power supply to equipment when per-
forming any electrical service work.
3.
Breathing air
• Air treated by this equipment may not be suitable
for breathing without further purification. Refer to
OSHA standard 1910.134 for the requirements for
breathing quality air.
REFRIGERATED DRYERS
MODELS: CRH20, CRH25, CRH35, CRH50,
CRH75, CRH100, AND CRH125
SERVICE DEPARTMENT: (724) 746-1100
Contents
1.0 INSTALLATION ....................................................... 2
2.0 OPERATION ........................................................... 3
3.0 MAINTENANCE ..................................................... 4
TROUBLESHOOTING GUIDE ........................................... 6
SPECIFICATIONS ......................................................... 7-8
ELECTRICAL SCHEMATICS .............................................. 9
DIMENSIONS AND WEIGHTS ................................... 10-12
PARTS LIST ............................................................. 13-14
WARRANTY ................................................................. 16
7610.724.25B
10/01
CA18-2-635
1

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Summary of Contents for Champion CRH20

  • Page 1: Table Of Contents

    INSTRUCTION MANUAL 7610.724.25B 10/01 CA18-2-635 CRH SERIES HIGH INLET TEMPERATURE REFRIGERATED DRYERS MODELS: CRH20, CRH25, CRH35, CRH50, CRH75, CRH100, AND CRH125 GENERAL SAFETY INFORMATION Pressurized devices This equipment is a pressure containing device. • Do not exceed maximum operating pressure as shown on equipment serial number tag.
  • Page 2: Installation

    1.0 INSTALLATION 1.1 Location 2. Location in the compressed air system A. Air compressor intake - Locate air compressor so that Maximum working pressure - 175 psig, 12.3 kgf/cm . Do not exceed unit’s Maximum Working contaminants potentially harmful to the dryer are not drawn into the air system.
  • Page 3: Operation

    2.0 OPERATION D. Maximum flow capacity 1. For dryers without an aftercooler installed upstream NOTE: Installations above 6000 feet, 1825 meters Flow capacity in scfm (m /min) @ 180°F, 82°C inlet Unit is adjusted to operate in altitudes up to 6000 feet, temperature, 160°F, 71°C inlet pressure dew point, 1825 meters.
  • Page 4: Maintenance

    3.0 MAINTENANCE DRYER IS A PRESSURE CONTAINING DEVICE. 3.3 Replace separator/filter element yearly or DEPRESSURIZE BEFORE SERVICING. more often if pressure drop across the dryer is excessive. 3.1 Ambient air filter - Clean accumulated dust and dirt from ambient air filter monthly or more often if air A.
  • Page 5 H. After making sure that O-ring and wave spring inside 3.4 Automatic condensate drain top of bowl are in place, reassemble bowl to head. • Check daily to be sure automatic drain is NOTE: Make certain O-ring is generously lubricated discharging.
  • Page 6: Troubleshooting Guide

    TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION A) Water downstream of dryer 1. Residual free moisture remaining in Blow out system with dry air downstream pipelines 2. Air by-pass system is open Check valve positions 3. Inlet and Outlet connections are Check for correct connection reversed 4.
  • Page 7: Specifications

    SPECIFICATIONS - Models 20 thru 75 Description Model Operating Conditions Rated Capacity scfm 60 / 50 Hz 20 / 17 25 / 21 35 / 27 50 / 50 75 / 61 @125 psig, 8.8 kgf/cm /min 60 / 50 Hz 0.57 / 0.48 0.71 / 0.59 0.99 / 0.76...
  • Page 8 SPECIFICATIONS - Models 100 and 125 Description Model Operating Conditions Rated Capacity scfm 100 / 83 125 / 104 60 / 50 Hz @125 psig, 8.8 kgf/cm /min) 60 / 50 Hz (2.83 / 2.35) (3.54 / 2.95) Maximum Working Pressure 175 psig (12.3 kgf/cm Maximum Inlet Temperature 180°F (82°C)
  • Page 9: Electrical Schematics

    ELECTRICAL SCHEMATICS Models 20 thru 75 - All Voltages Only Models 50 and 75 - 115-1-50/60 Only Models 50 and 75 - 115-1-50/60 NEMA 5-20P PLUG 20A, 125V REFRIGERANT COMPRESSOR HIGH TEMPERATURE CONDENSER FAN MOTOR Models 100 and 125 - All Voltages LEGEND LINE SW - On/Off Switch...
  • Page 10: Dimensions And Weights

    DIMENSIONS AND WEIGHTS Models 20, 25, 35 257 mm 6 mm Model Weight 79 lbs (36 kg) 80 lbs (36 kg) 81 lbs (37 kg) 5.1/16 " 128 mm 718 mm 317 mm 1.9/16 " 1" 25 mm 40 mm 21 mm 5 mm 105 mm...
  • Page 11 DIMENSIONS AND WEIGHTS Models 50 and 75 425 mm Model Weight 6 mm 150 lbs (68 kg) 155 lbs (70 kg) 933 mm 8 7/16" 213 mm 419 mm 1.1/2" 25 mm 38 mm 15 1/4" 387 mm 21 mm 5 mm 117 mm 429 mm...
  • Page 12 DIMENSIONS AND WEIGHTS Models 100 and 125 Model Weight 187 lbs (85 kg) 189 lbs (86 kg) 1" 1"...
  • Page 13: Parts List

    PARTS LIST PARTS DESCRIPTION Separator *Separator/Filter Cartridge E9-16 E9-16 E9-16 E9-20 E9-24 Filter Sleeve S9-16 S9-16 S9-16 S9-20 S9-24 *Drain Mechanism 05.4170-08 05.4170-08 05.4170-08 05.4170-08 05.4170-08 Bowl 03.0810-04 03.0810-04 03.0810-04 03.0810-05 03.0810-06 *O-ring Bowl 9320.552.14 9320.552.14 9320.552.14 9320.552.16 9320.552.16 Inlet (Compressed Air) Strainer Strainer, inlet 4731.735.1 4731.735.1...
  • Page 14 PARTS LIST PARTS DESCRIPTION Separator *Separator/Filter Cartridge E9-24 E9-24 Filter Sleeve S9-24 S9-24 *Drain Mechanism 05.4170-08 05.4170-08 Bowl 03.0810-06 03.0810-06 *O-ring 9320.522.16 9320.522.16 Strainer, inlet 4731.735.3 4731.735.3 *Screen, strainer 4731.735.8 4731.735.8 Electrical Switch on/off 6110.706.7 6110.706.7 Light, Fault 230v 6350.451.11 6350.451.11 Cord Set 03.7133-25...
  • Page 15 NOTES...
  • Page 16: Warranty

    Phone: (815) 875-3321 Fax: 815-872-0421 E-mail: champion@championpneumatic.com 2000 Gardner Denver, Inc. Litho in U.S.A. Plants in Princeton, IL, and Manteca, CA 7610.724.24B 10/01 CA18-2-635 Due to Champion's continuning product develpoment program, specification and materials are subject to change without notice.

This manual is also suitable for:

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