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Summary of Contents for SICK PS30
- Page 1 O P E R AT I N G I N S T R U C T I O N S PS30 Pattern sensors...
- Page 2 SICK AG. Only NFPA79 applications. Adapters including field wiring cable are available. See product information. Enclosure Type 1. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
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Page 3: Table Of Contents
Display and operating elements ..........16 Display ..................18 Bar graph ................. 18 Transport and storage ..............19 Transport ................. 19 Transport inspection ............... 19 Storage ..................20 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... - Page 4 9.5.3 Blanking areas (Blank) parameter ......43 9.5.4 Specifying image areas via “AT” external signal ..45 Monitoring menu ..............46 Info menu ................47 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
- Page 5 Inputs ..................67 15.5 Outputs ..................68 15.6 Interfaces ................68 15.7 Encoder ................... 68 15.8 Ambient conditions ..............68 15.9 Structural design ..............69 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
- Page 6 “Setup” menu ................. 74 18.2 “Monitr” menu ................ 74 18.3 “Teach” menu ................. 74 18.4 “Setting” menu ............... 75 18.5 “Info” menu ................75 Index ......................76 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
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Page 7: General Information
A machine cycle as the input signal, e.g. via an encoder or a motor feedback system, is necessary for the opera- tion of the pattern sensor. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 8: Explanation Of Symbols
Tips and recommendations NOTE! … highlights useful tips and recommendations as well as information for efficient and trouble-free operation. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 9: Limitation Of Liability
→ See page 13, Fig. 1. The software version can be read out via the “SWVers” parameter on the sensor. → See page 47, 9.7. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 10: Eu Declaration Of Conformity
EU declaration of conformity → You can download the EU declaration of conformity online from “www.sick.com/PS30”. Environmental protection → See page 64, chapter 13.4 “Disposal”. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 11: Safety
• All information in these operating instructions must be strictly observed. Modifications and conversions Modifications and conversions to the pattern sensor and/or the installation may result in unforeseeable dangers. Before any technical modifications to and expansions of the pattern sensor, the prior written approval of the manufacturer must be obtained. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 12: Requirements For Skilled Persons And Operating Personnel
The PS30 pattern sensor is equipped with LED illumination. The sensor meets the criteria of risk group 1 according to IEC 62471:2006. No special measures are required. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 13: Identification
The type label is located on the back of the pattern sensor. Fig. 1: Type label Type designation Material number MAC address Serial number Machine-readable code © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 14: Setup And Function
See page 68, chapter 15.7). Blue square marks: Clear and contrast-rich pattern areas automatically selected by the sensor. Five areas are shown here as examples. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 15: Operating Modes
The start point of the teach-in area is the position of the switching signal. Shifting of the switching point can also be configured. Offset Signal Signal Signal Endless material Teach Stop Teach Start Offset Signal Signal Signal Fig. 4: Endless operating mode © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 16: Single Object Operating Mode
Signal Fig. 6: Display and operating elements Display Pushbuttons Function indicator (yellow) “Act” Function indicator (green) “Link” Function indicator (yellow) “Q” Function indicator (green) “ON” © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... - Page 17 • Short press: Exit parameters without saving. Switch to the next-highest menu level. • Long press: Exit parameters without saving. Change to the default display - Quality of Run. Table 3: Pushbuttons © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
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Page 18: Display
• If necessary, repeat the teach-in process. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 19: Transport And Storage
• File a complaint. NOTE! Complaints regarding defects should be filed as soon as these are detected. Damage claims are only valid before the applicable complaint deadlines. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 20: Storage
• Relative humidity: max. 95%, non-condensing • For storage periods of longer than 3 months, check the general condi- tion of all components and packaging on a regular basis. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 21: Mounting
(SET/ET) Start Stop (SET/ET) (SET/ET) Fig. 10: Align light spot on the print image The gray squares correspond to the printed area with clear features. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... - Page 22 Fig. 12: Arrangement of pattern sensor when scanning rotary systems α: angle 15° SD: sensing distance 20 mm Use of adjustment tool α α Fig. 13: Use of adjustment tool Adjustment tool © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
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Page 23: Electrical Connection
Faults due to incorrect wiring. Incorrect wiring may result in operational faults. For this reason: • Only use shielded cables with twisted-pair wires. • Follow the wiring notes precisely. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... - Page 24 • Do not lay cables parallel to other cables, especially not to devices with a high level of radiated emission, such as a frequency converter. Fig. 14: Cross cables at right angles © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
- Page 25 Fig. 17: Attach the screen using a short connection with a large surface area – ground both ends © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
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Page 26: System Construction
16.1. 1. Ensure that the voltage supply is not connected. 2. If necessary, turn the rotatable plug unit into the desired position in accordance with the figure. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 27: Connection Diagrams
FE (shield) M12 (A-coded) Fig. 20: Connection example, supply voltage, external teach-in signal, encoder signal and switching output, M12 male connector, 12-pin, A-coded nc: not connected © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 28: Ethernet Connection Diagram
Receive data signal, not inverted Tx– orange Send data signal, inverted Rx– green Receive data signal, inverted Table 5: Ethernet female connector description © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 29: Commissioning
• Start-length teach-in via an external teach-in signal, → See page 37, chapter 9.4.5.2 • Start-length teach-in via SOPASair or Ethernet → See page 49. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 30: Setting Up The Encoder
→ See the following section for determining the encoder resolution. • “EncDir” (encoder direction) NOTE! For a correct signal, the rotational direction during the teach-in process and the set encoder direction must match. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... - Page 31 • Auto: direction is automatically determined at the beginning of the teach-in process. • CW: clockwise • CCW = counter-clockwise Factory setting • Car Table 6: “Setup” menu, encoder settings © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
- Page 32 Description: The encoder resolution must be defined. Basic setting: Auto Area: Auto / CW / CCW Description: The rotational direction of the encoder must be defined. Fig. 23: Setup initial commissioning © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
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Page 33: Operating The Sensor
• Wait for approx. one minute. The display will automatically switch back to the status indicator if no buttons are pressed. Any settings you have made will also be saved. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 34: Changing The Value
This switching point corresponds to the end of the taught-in object area. The switching point can be shifted via an offset. Factory settings: Endl – endless material © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 35: Encoder Type (Enctyp) Parameter
The teach-in process is automatically ended by the sensor (StaLen) after the teach-in length entered as the parameter is reached. For execution → See page 37, chapter 9.4.5.2. Factory settings: StaSto - start-stop teach-in © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... - Page 36 → See page 21, chapter 6.2. • Avoid fluctuations in distance and height. • Teach in a maximum of a complete format length/object length. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
- Page 37 → See page 40, chapter 9.5.1. 10. The bar graph flashes for another 10 format lengths and then automat- ically changes the display to the “Quality of Run” status indicator. The bar graph no longer flashes and signals the process quality. The RUN mode is displayed. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
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Page 38: Ethernet Configuration (Ethern) Parameter
• Byte2: 255 • Byte1: 255 • LSB: 0 D-gate Enter standard gateway. Factory setting • MSB: 0 • Byte2: 0 • Byte1: 0 • LSB: 0 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 39: Device Reset (Reset) Parameter
2. Press the pushbutton. 3. Select the “Yes” option. 4. Press the pushbutton to reset the device to its initial state. Press pushbutton to cancel the process. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 40: Teach Menu
Move formats through the light spot in the Endless material operating mode until the “Busy” display goes out. Table 8: “StaLen” parameter © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 41: Switching Point Shift Parameter (Offset)
If an offset is necessary, it must be entered after the areas to be blanked are set. An offset is reset to 0 mm after every new teach-in. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... - Page 42 1. Select the “Offset” parameter. Menu path: status indicator → → Monitr → → Teach → → StaLen → → OffSet Press and hold the pushbutton for at least 2 seconds to reach the “Monitr” menu. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
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Page 43: Blanking Areas (Blank) Parameter
End value for blanking You can blank identical image areas via the “Blank” parameter. → For the menu structure and navigation, see page 74, chapter 18. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... - Page 44 If the signal does not correctly switch, the blanking areas must be modified. 4. The bar graph flashes for another 10 format lengths in the Endless material operating mode and then automatically changes the display to the “RUN” status indicator. The bar graph no longer flashes and signals the process quality. The RUN mode is displayed. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
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Page 45: Specifying Image Areas Via "At" External Signal
You can blank up to a maximum of two image areas. If a high signal is often present, other image areas are not blanked. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 46: Monitoring Menu
Shows the current error code when an error is present. “NoErr” is displayed if there is no error present. → See error codes page 58, chapter 13.1. Table 11: “Monitoring” menu © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 47: Info Menu
Info Menu. The parameters are reached in the Monitoring menu by pressing selecting with The corresponding values are displayed after pressing (parameter selection). © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 48: Operation Via Ethernet Tcp/Ip
SICK AG homepage (www.sick.com/PS30). 3. SICK AGA provides the SOPASair configuration and diagnosis software for the PS30 which can be accessed by a PC or HMI through the web server integrated in the sensor. If only specific operating and display elements are to be integrated in the user interface of the machine, these controls can be accessed and integrated by the user via specific addresses. -
Page 49: Operation Via Sopasair
2. Device identification • Display of part description • User-assigned name for sensor placement • Software version of the sensor • Serial number of the sensor © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 50: Monitoring Menu
The display control panel is shown in Fig. 29 when in Endless material operating mode. Fig. 29: Display in the Monitoring menu when in Endless material operating mode. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 51: Teach-In Menu
Display of the teach-in quality via the bar diagram Job protection function for easy format change Display of the process status © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... - Page 52 Fig. 32: Display in the Teach-in with blanking menu. Select blanking areas Recalculation of reference areas. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
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Page 53: Settings Menu
When the start-length teach-in is selected, the teach-in is automatically ended by the sensor after the configured length. When the start-stop teach-in is selected, the teach-in process is automatically ended when the ET input signal is deactivated. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... - Page 54 CW (clockwise) and CCW (counter-clockwise) options are available for determining the rotational direction of the encoder. 8. The Ethernet interface can be configured here. It is shown in the entry field displayed in Fig. 35. 9. The device can be reset to the factory settings. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
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Page 55: Device Info Menu
The display control panel in the Device menu is shown in Fig. 36. Fig. 36: Display in the Device info menu 1. The part description, part number, serial number and firmware version number product information is displayed. 2. The user can assign a label to the specific sensor. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 56: Settings (Of Sopasair Webui) Menu
This may be necessary when ambient light is strong. 3. The display is optimized for small screens in Compact mode. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 57: Cleaning And Maintenance
Clean housing, particularly the front screen. Specialist on ambient conditions and climate Every 6 months Check the screw connections and plug connections. Specialist Table 12: Maintenance schedule © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 58: Troubleshooting
Select a smaller area to be blanked. Repeat ence areas were found in the pattern. teach-in process. Err017 No taught-in image available Repeat teach-in process. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 59: Troubleshooting Guide
→ For the pattern sensor connection example, see page 27, chap- ter 7.5.1. → See page 60, Fig. 38 and page 21, chapter 6. Checking mounting © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... - Page 60 Calculate the encoder resolution (EncRes) using the following formula: S = U/n S: encoder resolution U: outer scope of the role n: number of encoder bars for 360° © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
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Page 61: Errors Caused By Mounting Or Teaching-In
A “-” indicates that the two directional rotations do not match. The switching output Q is LOW. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 62: Errors Caused By The System
• Always use shielded and twisted cables for the sensor. → For pre-assembled cables, see page 70, chapter 16.1. Table 15: Errors caused by the system © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 63: Errors Caused By The Network Connection And Sopasair
Factory setting is 500 [ms]. parameter, e.g. 4000. Path: Network configuration > IP config- uration > Extended. Table 16: Errors caused by the network connection and SOPASair © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 64: Returns
• A description of the error that occurred 13.4 Disposal Please observe the following when disposing of the device: • Do not dispose of the device in domestic refuse. • Dispose of the device according to the relevant country-specific regula- tions. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 65: Repairs
Operating instructions Pattern sensors PS30 Repairs 14 Repairs Repairs may only be carried out by the manufacturer. Any interruption or modification of the sensor will invalidate the manufacturer warranty. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 66: Technical Data
M12 male connector, 12-pin/M12 female connector, 4-pin with 90° rotation Display and pushbuttons Function indicator (green) “on” Function indicator (yellow) “Q” Function indicator (green) “Link” Function indicator (yellow) “Act” © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 67: Optics/Features
• Free-running: U < 2 V Circuit protection connections, reverse polarity protected, interference-pulse suppres- sion 1) Blanking out of identical image areas Table 19: Inputs © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 68: Outputs
Enclosure type 1 dance with UL: Max. movement speed 10 m/s Vibration resistance (sine) EN60068-2-6 Noise EN60068-2-64 Shock resistance/Impact load EN 60086-2-27 Table 23: Ambient conditions © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 69: Structural Design
• M12 male connector, 12-pin • Ethernet connection M12, 4-pin Display 6-digit with a 5 x 7 dot matrix 1) Use twisted and shielded cables. Table 24: Structural design © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 70: Accessories
Ethernet cable, 4-core, shielded, M12 male connector angled, 4-pin (D-coded) / RJ 45 male connector, 8-pin, 5 m Type Connection cable (male connector-male connector) Order no. 6039488 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 71: Mounting Systems
Fig. 42: Mounting rod, straight Description Mounting rod, straight, 200 mm, zinc-coated steel, without mounting hardware Type BEF-MS12G-A Order no. 4056054 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... - Page 72 Fig. 43: Mounting rod, L-shaped Description Mounting rod, L-shaped, 250 mm x 250 mm, zinc-coated steel, without mounting hardware Type BEF-MS12L-B Order no. 4056053 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916...
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Page 73: Licenses
ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. Registration date: Th. Oct 17, 2002 9:13:13 pm UTC License: Modified BSD License © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 74: Menu Structure
Manually setting the teach-in mode StaSto ETeach ExternalTeach Default: StaSto / Range: StaSto/St © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916 Manually inputting the encod EncRes Default: 1st setup / 100 ... 60 according to first setup... -
Page 75: Setting" Menu
Display of the Info IP-Adr Display of the SwVers Display of the SerNr Fig. 48: “Info” menu → See page 47, chapter 9.7 “Infor” menu. © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 76: Index
Offset ..............Environmental protection ..........10 Operating elements .............16 Error ................58 Operating instructions ........... 7 Error cause Operating mode............17 Attachment .............62 Endless material .............15 Single object ............16 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... -
Page 77: Sick Ag • Advanced Industrial Sensors • Subject To Change Without Notice
Start-length teach-in via external signal ....37 Start-stop teach-in via external signal ....36 Via SOPAS Air start-length teach ......53 Via SOPAS Air start-stop teach ......53 Technical data ..............66 Trained personnel ............12 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916... - Page 78 Phone +386 (0)1-47 69 990 E-Mail ghk@sick.com.hk E-Mail office@sick.si Hungary South Africa Phone +36 1 371 2680 Phone +27 11 472 3733 More representatives and agencies E-Mail office@sick.hu E-Mail info@sickautomation.co.za at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...
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