SICK KTL180 Operating Instructions Manual
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SICK KTL180 Operating Instructions Manual

Fiber contrast sensor
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O P E R A T I N G I N S T R U C T I O N S
KTL180
Fiber contrast sensor

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Summary of Contents for SICK KTL180

  • Page 1 O P E R A T I N G I N S T R U C T I O N S KTL180 Fiber contrast sensor...
  • Page 2 This document is an original document of SICK AG. 44VC 2006/42/EG SAFETY O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Connecting the supply voltage..............Commissioning.................. 19 Simplified illustration................Operation.................... 20 Operating elements.................. 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...
  • Page 4 Technical data..................43 11.1 General data..................... 11.2 Dimensional drawings................Accessories..................46 O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...
  • Page 5 13.1 EU declaration of conformity and certificates........13.2 Certification according to UL60947-5-2..........8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 6: About This Document

    … indicates a situation of imminent danger, which will lead to a fatality or serious injuries if not prevented. O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK...

  • Page 7: Further Information

    Before calling, make a note of all type label data such as type code, serial number, etc., to ensure faster processing. 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 8: Safety Information

    O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK...

  • Page 9: Hazard Warnings And Operational Safety

    SICK AG. 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 10: Product Description

    Part number 2D code Figure 2: KTL180 rear with logos O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...

  • Page 11: Product Features And Functions

    • Label cutting • Splice detection • Wafer production 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 12: Mounting

    Connect the second fiber to the receiver. O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK...

  • Page 13: Use Fibers With Thin End Sleeves

    Figure 6: Expanding base unit Expansion unit Base unit 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 14: Combination With Other Sensors

    With fibers with square light spots, the light spot must be aligned lengthwise to the mark. Alignment does not play a role for fibers with round light spots. O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK...

  • Page 15: Electrical Installation

    Do not lay cables over long distances in parallel with voltage supply cables and ■ motor cables in cable channels. 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 16: Pin Assignment Of The Connections

    Voltage level at the input starts the corresponding function of the device. O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK...

  • Page 17: Wiring The Digital Outputs

    • Electricity source with at least 3 W power 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...
  • Page 18 To ensure protection against short-circuits/overload in the customer’s supply cables, the wire cross-sections used must be appropriately selected and protected. O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK...

  • Page 19: Commissioning

    Maximum remission with 16 µs response time 9999 Maximum remission with 200 µs response time 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 20: Operation

    TEACH Teach-in menu selection or change to higher menu. O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...

  • Page 21: Navigation Tree, General

    – – – – – – – – – 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 22: Navigation Tree, Pro Level

    – – – – – – – – – O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...

  • Page 23: List Of Abbreviations (Type-Dependent)

    Several teach-in processes are available for configuring the device: 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...
  • Page 24 Press the teach-in button. Position the background under the light spot. O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...

  • Page 25: Adjusting Switching Threshold

    The “AUTO” switching logic is preset (factory setting). The first teach point is used as the mark and the second as the background. 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 26: Adjusting The Switching Sensitivity

    Use the plus or minus button to select SEns. O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...

  • Page 27: Adjusting Time Level

    Use the plus or minus button to set the time value if the time delay is activated. Press the Mode button. 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 28: Selecting Canal

    Press the Mode button. Use the plus or minus button to select rESP. O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...

  • Page 29: Setting Display Value To To Zero

    Use the plus or minus button to select on or oFF. Deactivated (factory setting) Active Press the Mode button. 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 30: Selecting Display Settings

    Press the Mode button. The preset value flashes. Use the plus or minus button to select oFF or on. O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK...

  • Page 31: Rotating The Display

    Use the plus or minus button to select Pin. Press the Mode button. The preset value flashes. 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 32: Adjusting Copy Mode

    Press the Mode pushbutton. The Configuration operating mode is active. Use the plus or minus button to select Pro. O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK...

  • Page 33: Setting Master Teach-In

    Use the plus or minus button select no or YES. 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 34: Setting Synchronization

    O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK...

  • Page 35: Setting Receiver Amplification

    Use the plus or minus button to select the desired setting. Automated (factory setting) High 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 36: Setting Pushbutton Lock

    Use the plus or minus button to select Pro. Press the Mode button. O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...

  • Page 37: Displaying Firmware Version

    In the event of a teach-in failure, Err 1, Err 2 or Err 3 is shown in the display (see "", page 40). 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 38: Resetting The Device (Factory Setting)

    Numerical display energy-saving mode Display rotation Input setting External teach-in O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...
  • Page 39 ACD setting Receiver amplification Automated Key lock Level 1 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 40: Troubleshooting

    Check fiber mounting • Fibers have detached from the amplifier O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...

  • Page 41: Maintenance

    In order to ensure that the heat produced by the internal power loss is adequately dissi‐ pated, the housing surface must be kept clean. 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 42: Decommissioning

    Description of the application ■ Description of the fault that occurred ■ O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...

  • Page 43: Technical Data

    Shock resistance 50 g, 11 ms Protection class 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 44: Dimensional Drawings

    Protective hood opens approx. 180° Connection Mounting bracket, included with delivery O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...
  • Page 45 Connection Mounting bracket, included with delivery Bus male connector 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...

  • Page 46: Accessories

    Accessories can be found on the online product page at: www.sick.com/KTL180 O P E R A T I N G I N S T R U C T I O N S | KTL180 8023304.11XV/2018-11-29 | SICK Subject to change without notice...
  • Page 47 The certification is only valid with corresponding device identification on the type label of the respective device. 8023304.11XV/2018-11-29 | SICK O P E R A T I N G I N S T R U C T I O N S | KTL180 Subject to change without notice...
  • Page 48 Phone +36 1 371 2680 Phone +386 591 78849 E-Mail ertekesites@sick.hu E-Mail office@sick.si India South Africa Phone +91-22-6119 8900 Phone +27 (0)11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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