Table of Contents

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Planmeca Chairside
CAD/CAM solution
Planmeca PlanScan
& Planmeca PlanCAD
Easy & Planmeca PlanMill
40
®
®
®
user's manual

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Summary of Contents for Planmeca Chairside PlanScan

  • Page 1 Planmeca Chairside CAD/CAM solution ™ Planmeca PlanScan & Planmeca PlanCAD Easy & Planmeca PlanMill ® ® ® user's manual...
  • Page 3: Table Of Contents

    ASSOCIATED DOCUMENTATION ..................2 SYMBOLS ON PRODUCT LABELS ..................3 Label locations ........................5 SAFETY PRECAUTIONS ....................9 Planmeca PlanScan scanner & Planmeca PlanCAD Easy ..........10 Milling unit ..........................12 SYSTEM REQUIREMENTS ....................14 Software and hardware upgrades ..................14 SYSTEM OPTIONS AND DEFAULT SETTINGS ..............
  • Page 4 Mill simulation ........................100 19.3 Sending to mill ........................102 19.4 Mill tab settings ........................102 BRIDGES ........................104 20.1 Tooth preparation for bridges ..................... 104 20.2 Scanning bridges ........................ 105 20.3 Bridge orientation ........................ 106 Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 5 Tab related settings ......................114 MANAGING CASES ......................115 22.1 Patient’s case files ......................115 22.2 Scans and restorations in Planmeca Romexis 3D module ..........116 22.3 Inactivate ..........................117 IMPORTING SCANS AND RESTORATIONS ..............118 EXPORTING SCANS AND RESTORATIONS ..............120 COMBINING MODEL TO A 3D VOLUME .................
  • Page 6 IEC 60364 - equipment is used according to the operating instructions. Planmeca pursues a policy of continual product development. Although every effort is made to produce up-to-date product documentation this publication should not be re- garded as an infallible guide to current specifications. We reserve the right to make changes without prior notice.
  • Page 7: Introduction

    The Planmeca PlanScan scanner takes digital impressions which can be designed and customized on Planmeca PlanCAD Easy. The impressions can be sent via Planmeca Romexis Cloud to Planmeca or a certified laboratory for design and milling or exported to a third party.
  • Page 8: Indications For Use

    2 ASSOCIATED DOCUMENTATION 1.1 Indications for use The Planmeca Chairside CAD/CAM solution is an optical impression system for computer-aided design and manufacturing of dental restorations. It is used for recording topographical characteristics of teeth, dental impressions, or stone models by digital methods for use in computer aided design and manufacturing of dental restorative prosthetic devices.
  • Page 9: Symbols On Product Labels

    Be certain to read all product labelling. NOTE If any of the labels are missing or illegible, please contact Planmeca After Sales for replacement labels. NOTE The labels may have changed since this manual was published.
  • Page 10 OFF Power IEC 60417-5008 ON Power IEC 60417-5007 On/Off Power IEC 60417-5010 Operating Instructions ISO 7000-1641 Serial number Standby IEC 60417-5010 Type B Applied Part IEC 60417-5840 UL Laboratory Equipment Listing IN ACCORDANCE WITH UL 61010-1 Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 11: Label Locations

    3 SYMBOLS ON PRODUCT LABELS 3.1 Label locations 3.1.1 Scanner User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 12 3 SYMBOLS ON PRODUCT LABELS 3.1.2 Milling unit Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 13 3 SYMBOLS ON PRODUCT LABELS Attention Labels Attention labels are located in numerous places on the Planmeca components. These labels direct you to specific safety entries in this user manual. Adhere to all such safety warnings at all times. External components and connectors...
  • Page 14 3 SYMBOLS ON PRODUCT LABELS UL listing UL Laboratory Equipment Listing IN ACCORDANCE WITH UL 61010-1 30SC Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 15: Safety Precautions

    Changes or modifications not expressly approved by Planmeca could void the user’s authority to operate the equipment. WARNING Do not install or operate the Planmeca products in an environment where an explosion hazard exists, e.g., high oxygen area. User’s manual...
  • Page 16: Planmeca Planscan Scanner & Planmeca Plancad Easy

    CAUTION Comply with all applicable regulations when dispos- ing of waste materials from the Planmeca products. 4.1 Planmeca PlanScan scanner & Planmeca PlanCAD Easy WARNING The scanner’s Thunderbolt cable may only be used...
  • Page 17 To ensure safety of the user and patient, do not touch the pins when the tip is removed. WARNING The Planmeca PlanScan is a Class 2 Laser Product and will not present any safety hazards under normal operation. Always observe safe laser practices. Pro- ject the laser only onto surfaces or materials as directed by Planmeca instruction material.
  • Page 18: Milling Unit

    Planmeca products. 4.2 Milling unit This equipment is intended to be grounded. Connect the Planmeca products to earth grounded outlet only. If a power cord (other than the one provided with the equipment) is used for connecting to the power source, ensure it meets all of the following requirements: •...
  • Page 19 To prevent flooding the interior of the milling unit, do not refill the mill’s fluid tank by adding fluid to the mill- ing chamber. Instead, open the fluid tank drawer, remove the fluid tank, and add fluid to the fluid tank directly. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 20: System Requirements

    System software and hardware upgrades are initiated through Planmeca only. No software or hardware should be added to or deleted from the Planmeca systems without prior approval of Planmeca. Doing so may result in damage to the system and will void the product warranty.
  • Page 21: System Options And Default Settings

    The Windows 8 Start screen appears. On your keyboard, press the Windows key to make the standard desktop appear if desired. Once the desktop is visible, double-click the Planmeca Romexis icon. The following warning may appear from Windows: Do you...
  • Page 22: Removable Tip

    6.4 Removable tip The scanner comes with a removable tip. WARNING The Planmeca PlanScan scanner is designed to be used with the tip connected to the scanner. The con- nector pins on the scanner are energized when the tip is removed. To ensure safety of the user and patient, do not touch the pins when the tip is removed.
  • Page 23: Getting Started

    A dialogue requesting for activation will pop up when Planmeca Romexis Client is started (until activated) after new and updated Planmeca Romexis server installations. A period of 30 days is given to activate the Planmeca Romexis license. When connected to the Internet activate the license by filling in user name and email address.
  • Page 24 7 GETTING STARTED 7.2.3 Transferring license to another installation If transferring the license from one Planmeca Romexis server installation to another it must be first released from the current workstation. To release the license select License management from File menu.
  • Page 25: Logging In To Planmeca Romexis

    8 LOGGING IN TO PLANMECA ROMEXIS 8 LOGGING IN TO PLANMECA ROMEXIS 1. Click this button on your desktop. A login window opens. NOTE Login The appearance of the window may differ from the view below depending on the settings configured by your administrator.
  • Page 26: Managing Patients

    Start entering the name or the ID in the search field. The software automatically returns patients corresponding to the entered search term. To search patients by a captured image, see section 9.7 “Searching patients by image” on page 25. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 27: Inactivating Patients

    To remove a patient form the patient list select the patient and click the Inactivate button. All patient information with images are preserved in the Planmeca Romexis database. To restore patient data see section "Reactivate and empty trash" in the Planmeca Romexis technical manual (10037884).
  • Page 28 Patient ID First name Last The obligatory fields are name 3. To save the patient into the database click the Save patient button. To view the newly created patient on the list perform new search. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 29 3. Choose the provider you want to assign the patient to. Click OK. A patient can have one primary provider and several secondary providers. If a patient already has one provider and the Assign patient button is clicked the following dialogue appears. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 30: Dicom Worklist

    Search can be filtered by scheduled imaging modality or date range. When selected, a patient is automatically added to the Planmeca Romexis database if not already registered. If a near match exists in the database the user will be asked on how to proceed.
  • Page 31: Searching Patients By Image

    Enter or select the desired search term and click Find. The patients that match the search criteria appear in the list. To open the patient click the patient on the list. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 32: Planmeca Romexis Cad/Cam Module

    CBCT volume in Planmeca Romexis’s 3D Implant Planning module to support implant simulation. All data are automatically stored into Planmeca Romexis database and organized into cases to be exported to another system or sent to a certified laboratory for design and milling using Planmeca Romexis Cloud service (see section 26.3 “Downloading cases from Planmeca...
  • Page 33: New Scan Only

    10.5 Import 3D models Click 3D model import. The following window opens. You can import models either from an external source (A) Volumes or from Planmeca Romexis 3D module’s tab (B): • To import models from an external source (A): 1. Click Browse.
  • Page 34: Importing Cad/Cam Cases

    To export models as STL files select them from the list and click 3D model export. 10.7.2 Cloud Export To export case files to Planmeca Romexis Cloud select them from the list and click Cloud export. For more information on how to use the Cloud service, see section 26.3 “Downloading cases from Planmeca Romexis Cloud...
  • Page 35: Working With Existing Cases

    To open an existing case for a new scan and design select the case from the list and click Open for scan and design. Scan The case opens in Planmeca PlanScan scanner’s tab. 10.8.2 Open for scan only To open an existing case for design e select the case from the list and click Open for design only.
  • Page 36: Dicom Storage (Optional)

    Admin DICOM Storage needs to be configured in the module before the DICOM storage can be used, see section "DICOM storage setup" in the Planmeca Romexis technical manual (10037884). 1. Open the image you want to store. 2. Click the DICOM storage button.
  • Page 37: Scans And Restorations In 3D Module

    22.2.1 “Image properties” on page 116. To move a scan/restoration to another patient, see section 22.2.2 “Moving volume to other patient” on page 117. To inactivate a scan/restoration, see section 22.1.1 “Inactivating files” on page 115. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 38: Setup

    FDI (ISO) two-digit FDI World Dental Notation • Universal Numbering System adopted by the ADA (American Dental Association). The numbering system can be set in Planmeca Romexis Configuration application, for more information see Planmeca Romexis Technical manual (publication number 10037884).
  • Page 39 3. Select the opposing scan type NOTE The majority of Planmeca Romexis Cloud recipients will require Buccal/Opposing cases. Bite registration cases can only be sent to recipients using Planmeca PlanCAD Easy. 4. Select tooth library. For more information see section13.1 “Smile design” on page 35.
  • Page 40 8. Select the correct restoration type (crown or pontic). 9. Link the restoration as a bridge by clicking the Link button and clicking on the first and the last tooth of the bridge. 10.To proceed to scanning click the Scan tab button. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 41: Smile Design

    All teeth are from Library C. Square-Square Teeth 7 (1-2) through 10 (2-2) are Anterior A2. Teeth 6 (1-3) and 11 (2-3) are from Library A. Cutback A4 For further processing in dental laboratories. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 42: Block Selection

    Please understand that the clinical situations and parameters (preparation, occlusion, patient compliance) are all factors in the success of the final restoration regardless of the material. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 43 CAD LT only IPS e.Max CAD Impulse Provisional Telio CAD only Burn Out For cast or pressed indications only Blocks (BOB) Green = primary indication Yellow = secondary indication Gray = with manufacturer caution User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 44: Using Scanner

    14.1 Connecting the scanner to the laptop NOTE On upgraded Planmeca PlanCAD Easy carts, the scanner connector plugs directly into a new port on the Planmeca PlanCAD Easy cart. Properly connecting and disconnecting the scanner will prevent damage to your devices.
  • Page 45: Positioning The Scanner

    The pictures show correct and incorrect positions along the arch. 2. Rest the tip of the scanner gently on the teeth during scanning to give you the correct focal depth for the scans. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 46: Scanning

    The session usage counter shows the usage time for the ongoing scanning session To reset the counter to zero click the Reset button. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 47 The successful alignment is indicated with the green point on the top right corner of the alignment button. In case the alignment is not successful see section 15.12.1 “Aligning buccal data” on page 58. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 48: Scanning Overview

    The system assumes that the first scan is taken from the occlusal. Ensure the first scan is taken at a 90 degree angle to the occlusal surface. If the first scan is not optimal, delete it and retake it. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 49 Red and orange colour on the scanned area indicate the limit of a reading range. 13.Continue scanning the opposing teeth by clicking the Opposing button. 14.Start scanning, for detailed instructions see section 15.2 “Scanning overview” on page 42. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 50 The opposing scan looks like this. 15.If necessary remove the extra material from the scan by using the Eraser tool. The size of the eraser can be selected by clicking the appropriate eraser ball. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 51 • Click the Alignment button. • Drag and drop the buccal model (blue) over the prep (beige) model’s matching dentition. • Drag and drop the opposing model (green) over the buccal model matching dentition. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 52: Scanning A Basic Posterior Preparation

    19.To exit this task and to return to the main screen click the Alignment Button To exit the software click this button on the top left corner of the window. The image is automatically saved to Planmeca Romexis. 15.3 Scanning a basic posterior preparation Goals: •...
  • Page 53 15.3.3 Distal adjacent tooth scan Rotate in small increments across the distal adjacent tooth until you reach the left-hand side. This enables you to capture the occlusal data as you shift from one rotation to the other. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 54 If you exit without generating the model, the scans will be lost. 3. To evaluate the model for low data click Data density view. For more information see 15.5.1 “Checking the model for missing data” on page 50. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 55: Scanning Options

    The scanning area can be reduced if tongue, cheek, instruments, etc. are interfering with your scans. Most clinical operators do not change the Field of View. Click and drag the Field of View indicator to the desired setting. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 56: Evaluating The Model

    4. Rescan the dark areas on your restoration site and interproximal contact areas. Check if the key areas are missing data: • Look for coloured areas on the prepared tooth, especially on the margin. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 57: Using Eraser Tool

    It is also recommended that you not delete multiple teeth in a row. Large gaps in the model is not recommended. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 58: Scanning Occlusal

    • Buccal bite and opposing dentition • Pre-op (a wax-up or existing anatomy before preparation) NOTE Cases being sent via Planmeca Romexis Cloud usually need to be Buccal/Opposing cases. Setup 1. On the tab, select Bite Registration or Buccal/ Opposing.
  • Page 59 4. To use the Time Saver click OK. A copy of the preparation model is created in the bite registration model colour. 5. Click the Eraser Tool. 6. Erase the preparation and the marginal ridges of the adjacent teeth. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 60: Selecting Bite Registration

    2. Click and drag to highlight the areas of the opposing dentition that would come into contact with the restoration. 3. Click Bite Selection again to deactivate it. NOTE If you made a mistake and need to start over click Reset. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 61: Scanning Opposing Teeth

    Include gingival data, do not stop halfway down the tooth. You should see • Good occlusal data • Good buccal data • Good lingual cusps Lingual axial data is not needed. 6. Erase extra data from the opposing model. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 62: Scanning Buccal Bite

    • Intraoral scans will most likely have the tongue in the background. • Model scans will have space filler in the gaps. 7. Erase any excess data from the model using the Eraser tool. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 63: Model Alignment

    To align the models, drag and drop the buccal bite, pre- op, or bite registration over the prep model. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 64 Align Buccal button is red. In this case you can manually realign the data. To designate the position of the three models (preparation, opposing, and buccal bite) in relation to each other proceed as follows: 1. Click Align Buccal. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 65 Distinctive features can include a cusp tip, groove, unique gingiva, etc. Do NOT click on smooth/round parts of the model or the model base. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 66 If you are not satisfied with the alignment, click Reset to start over. If a model has become tilted, it may be difficult to align. Click Reset to start over. Click Align Buccal to deactivate it and return to the scan options if desired. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 67: Scanning A Pre-Op

    9. Scan the entire preparation and any of the adjacent tooth data that was removed. 10.Click Generate Model or press M on the keyboard. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 68: Scanning Multiple Restorations

    3. Repeat for each prepared tooth. 4. Start on the most distal preparation. Two examples of multiple restoration models shown below. The basic scanning pattern is expanded to encompass the extra preparations and any teeth in between. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 69: Scanning An Anterior

    6. When finished with scanning click the Margin button. Alternate scanning pattern To roll back and forth over the straight and long anterior teeth you might use a “saddle” pattern. This pattern can help avoid misalignments when scanning very similar teeth. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 70: Scanning Multiple Anteriors

    15.17 Scanning impressions NOTE Any impression material can be used. The system does not require a particular colour or type of material. Remove the excess impression material so that the scanner can get closer for scanning. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 71 2. Use the same scan pattern as for an intraoral or a model scan. NOTE From the occlusal view, the impression can give the optical illusion of looking like a regular model. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 72 All other tabs will use the inverted model of the impression for creating the proposal. 7. Click the Margin Tool button and continue with the normal procedure for drawing the margin and designing the proposal. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 73: Orientation

    If you scanned a pre-op, buccal bite, bite registration, or opposing model backwards, then they must be rescanned. When the Margin tab is selected, Orientation is automatically activated. The model displays with the Orientation Circle. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 74: Viewing The Model

    Zoom out to see the buccal and lingual labels, if desired. The model should also be evaluated from the sides. Click the arrows in View Controls to view the desired surface. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 75: Moving The Central Point

    The circle graphic moves with the model, but you can see the model moving in relation to the tabs at the top of the screen. When the scroll wheel is released, the circle graphic refreshes and moves to the centre. Repeat as necessary. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 76: Single Restorations

    Tilt the model up or down to see the cusps of the adjacent teeth. 2. Evaluate the cusp heights of the adjacent teeth. Align your cusps and axial walls according to the Curve of Spee. Before After - proximal cusp tips and axial walls are aligned Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 77 6. When satisfied, click Orientation to accept changes. Orientation can be reactivated and altered at any time. If Autogenesis has already been applied, be sure to go to the Tooth Libraries screen and reapply the library tooth for the new orientation. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 78: Verifying Orientation

    The Orientation can be reset at any time. If there are multiple restorations, the Reset will only affect the tooth of the currently selected tab. Clicking Reset moves the model into position based on the first scan. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 79: Rotating The Model

    See15.14 “Scanning multiple restorations” on page 62 for more information. Default Orientation is based on the first scan (circled in blue). User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 80 If you cannot use the distal or mesial view to make the adjustments due to the length of the model or the misalignment of the teeth, make all of the adjustments from the occlusal view. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 81 9. Click Orientation to accept. Clicking on each tooth’s tab moves the model to that tooth’s orientation. NOTE The model is centred on the original central point regardless of which tooth you have selected. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 82: Margin

    After the margin is created, it can be edited using one or both of the following: • Add segments - Replace existing segments of the margin. • Move margin - Adjust the outline of the existing margin. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 83 Show Features is recommended as an aid in finding the edge of the margin, it is not necessary for using the Trace tool. Draw the margin in the middle of the green high contour indication. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 84 4. Click to accept the previewed segment. 5. To finish the margin click the starting blue dot. To delete the margin and start over, click the Trace, or Lasso button. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 85 3. Drag the margin onto the margin shelf and release the mouse button. The system automatically redraws the margin in the new location. 4. Repeat as needed. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 86: Selection Area Tool

    3. Repeat as needed. 4. When finished, click Margin Tool. 5. Click Hide Model to view your trim region. NOTE Margin Hide Model is only available on the tab when a Selection Area tool has been designated. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 87: Pre-Op Editing

    Occlusal cap only Partial tooth - often used when tissue original anatomy is chipped 3. Click on the blue dot to finish the pre-op area. The software automatically changes the trace line to a margin line. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 88: Margin Aids

    The size of the preview tooth is based on the margin. The tooth may appear smaller on partial restorations. The preview tooth is positioned according to the Orientation. To use the library tooth as a guide for changing the model’s alignment click Orientation. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 89: Margin Tab Settings

    ICE view. If View ICE Preparation is deactivated, this setting returns to Normal mode. 4. Click Save to save the changes or Cancel to exit without saving. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 90: Design

    Select from the design tools on the left menu, each of which provides additional options in the box below the restoration: • Tooth Libraries • Spacer Tool • Incremental Change Tools • Freeform Change Tools • Alignment • Contact Refinement Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 91: Tooth Libraries

    It should be close in size to the adjacent teeth. 18.1.3 Move the library tooth The preview tooth can be moved to aid in Autogenesis. Click and drag the tooth into closer alignment with the adjacent teeth. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 92: Viewing Options

    These functions can be used with most of the tools listed above. 18.2.1 Hide model To show / hide the adjacent teeth click this button. This is especially helpful when adjusting the contact area. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 93 The thickness shown represents the shortest distance to the preparation (green line) and not necessarily the vertical thickness at that point (red line). User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 94 Each time you click Slice Plane, you see a different cross section. Click and drag the slice plane line into the desired position, if needed. The thin dotted white line represents the slice plane’s original location. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 95: Incremental Change Tools

    The Incremental Change options appear. NOTE The images on rotating, moving, and expanding the restoration use exaggerated examples to help illustrate how the tools work. These examples do not represent realistic restorations. The recommended order is as follows: User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 96 1. Use the number field or pop-up list to set the expansion in microns. 2. Click the desired directional arrow to expand or contract the restoration the specified amount in the desired direction. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 97: Freeform Change Tools

    (positive number) or removed (negative number). 1. Click the Dropper tool. 2. Ensure Material Thickness is activated. This is the best way to see the effect of the dropper. To speed up the process, leave Material Thickness deactivated. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 98 4. Drag the margin into the new position and release the mouse button. The system automatically redraws the margin in the new location. 5. Click the Move Margin tool to see the solid restoration view. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 99: Contact Refinement

    Be careful when using this feature. Overuse will make the proposal too square. 4. Click Undo or reapply the library tooth to remove the changes if desired. If the library tooth is applied, ALL design changes will be lost. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 100: Spacer Tool

    Margin Boost. 18.7.1 Autogenesis settings Each type of restoration has the option of different settings. For crowns all of the options are selected by default. Contacts Occlusion For inlays and onlays selected Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 101 Proximal Contact and Occlusal Contact in Autogenesis and Contact Refinement. NOTE Autogenesis may not create an interproximal contact if the proposal makes contact with gingival tissue, as illustrated in the example below. In that case create the contact manually. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 102 Make any desired changes to the Margin Boost. In Tooth Libraries, click Apply to regenerate the proposal with the new settings. The settings are saved for the next proposal. NOTE Margin Boost is recommended over the use of Margin Thickness. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 103: Designing Multiples

    Freeform Change Tools: • Rubber Tooth • Dropper • Smooth Surface NOTE When using the Incremental Change tools, the margins do not adjust to the new position until Apply is clicked or another tool is selected. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 104: Mill Tab

    Return to the Design tab to make changes in material thickness. Click the View Model button to view or hide the preparation and proximals, if desired. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 105 There are two options. The sprue can be placed on the internal aspects, but this will result in manual adjustment of the internal fit, which can affect the integrity of the restoration. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 106: Mill Simulation

    Is the overmilling drastic enough to cause a loss in retention? 1. Click Hide/View Model and click the Gingival arrow to view the interior aspect of the proposal. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 107 (and mill another block) or adjust the preparation. When running a Quality simulation, the mill time is displayed in the information bar. See “Simulation Settings” on page 130 for more information. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 108: Sending To Mill

    19.4.1 Network settings This should only be changed by a customer service representative. Incorrect network settings will make the Planmeca PlanCAD Easy unable to communicate with the job server and milling unit. 19.4.2 Material / shade settings The material and shade for the current restoration can be changed here.
  • Page 109 Note that when the software is restarted, it will return to the default Speed setting. NOTE Mill time is displayed in the information when Quality simulations are processed. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 110: Bridges

    The cursor changes to a chain symbol. 4. Click the mesial and distal teeth of the bridge. After each end of the bridge is selected, the teeth turn purple. The teeth are now designated as a bridge. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 111: Scanning Bridges

    Scan the prepped teeth, the edentulous area, and two unprepped neighbors or more unprepped neighbors to aid in design. NOTE Scanning more teeth on anterior bridges will aid in the smile design. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 112: Bridge Orientation

    NOTE Do not go too far down the curve of the gingival tissue or you may not be able to fit the bridge in the block. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 113: Designing A Bridge

    6. Follow the normal design workflow with interproximal contacts being the only difference. 7. Adjust the interproximal contacts that touch unprepped teeth to the same contact strength that you normally use. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 114: Evaluating Connectors

    Minimum required thickness: • Telio CAD - 12 mm • IPS e.max - 16 mm 7. Click View Model to activate it. 8. Click the Gingival View Control arrow to view the model from underneath. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 115: Spacer Tool Settings On Bridges

    The normal maximum for the spacer is 0.20 mm. On bridge cases, the spacer defaults to 0.20 mm and can be increased to 0.30 mm. A larger default margin ramp of 1 mm is used to aid in stability. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 116: Settings

    21 SETTINGS 21 SETTINGS The settings window can be accessed by clicking the Settings button in the Planmeca Romexis CAD/CAM module. You can scroll to left and right between the settings categories by placing the mouse cursor over the arrow.
  • Page 117: Reset Warnings

    Decreasing the Margin Ramp increases this space. 21.5 Spacer thickness (For design systems) The default setting for the space between the preparation and the restoration: • Top: 0.1 • Sides: 0.1 User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 118: Dropper Tool

    Use Restore to revert the exercises to their original state or to save the exercises with the user’s initials and get a new set of exercises. The default exercise patients have a green icon next to the names. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 119: Mill Notification Settings

    POI for the mill. Occlusal POI uses the Orientation to set the tool path. See section 28 “MILLING UNIT” on page 134 for information on the Job Server and milling unit. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 120: Tab Related Settings

    The settings are based on each screen. Use the arrows to scroll right or left. Click a category to select it. Selected categories display in the bottom of the screen. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 121: Managing Cases

    22 MANAGING CASES 22 MANAGING CASES All data are automatically stored into Planmeca Romexis database and organized into cases which can be exported to another system or sent to a certified laboratory for design and milling using Planmeca Romexis Cloud service (see 26 “SENDING AND RECEIVING CASES VIA PLANMECA ROMEXIS CLOUD”...
  • Page 122: Scans And Restorations In Planmeca Romexis 3D Module

    22 MANAGING CASES 22.2 Scans and restorations in Planmeca Romexis 3D module All scans and designed restorations will automatically Volumes appear in the 3D module’s view. 22.2.1 Image properties Volumes Right-click on a scan/restoration in the tab and Show properties...
  • Page 123: Inactivate

    The volume is moved to folder from where it can be permanently deleted or returned to its original location. Trash On how to access the folder see section 27.2 “Reactivate and empty trash” on page 132. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 124: Importing Scans And Restorations

    23 IMPORTING SCANS AND RESTORATIONS Click 3D model import. The following window opens. You may import models either from an external source (A) Volumes or from Planmeca Romexis 3D module’s tab (B): • To import models from an external source (A): 1. Click Browse.
  • Page 125 23 IMPORTING SCANS AND RESTORATIONS • To import models from the Planmeca Romexis 3D Volumes module’s list (B): 1. Click Select. 2. Select the file to import and click OK. Setup The imported files will open in the tab of the Planmeca PlanCAD Easy.
  • Page 126: Exporting Scans And Restorations

    To send scans and restorations to iOS click Send to iRomexis. Planmeca iRomexis application is designed for viewing of 2D and 3D images acquired with Planmeca X-ray units with Apple iPhone and iPad devices. Planmeca iRomexis is designed to work with Planmeca Romexis desktop software and it has integrated 2D and 3D image viewer with 3D surface rendering.
  • Page 127 If you have multiple servers configured, you can set the respective Planmeca Romexis server as default. It is possible to add multiple Planmeca Romexis server connections to the server list. 3. To test the server connection click on the Test Server Connection button*.
  • Page 128 24 EXPORTING SCANS AND RESTORATIONS Adjusting user interface and database settings 1. Click on the Settings button in the Planmeca iRomexis main window. The following settings can be configured: • Show / Hide Image Dates • Show / Hide image comments in the image list.
  • Page 129 Click on the Brightness and Contrast button and move your finger up and down on the screen to adjust brightness and left and right to adjust contrast. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 130: Combining Model To A 3D Volume

    25 COMBINING MODEL TO A 3D VOLUME 25 COMBINING MODEL TO A 3D VOLUME A model can be combined to a 3D volume in Planmeca Volumes Romexis 3D module’s view. To access the view click the 3D module button and select Volumes tab.
  • Page 131 Ideally the landmarks should be placed on corners of occlusal and buccal or distal and mesial or distal surfaces. Landmarks are indicated as follows: • 1st landmark: sphere • 2nd landmark: cylinder • 3rd landmark: cube User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 132 Threshold to adjust the CBCT rendering bone surface The imported surface models can be found in the Implant list where there colour can be modified, (see section List of added implants in the Planmeca Romexis User’s manual). Additionally the following options can be selected: •...
  • Page 133: Sending And Receiving Cases Via Planmeca Romexis Cloud

    26 SENDING AND RECEIVING CASES VIA PLANMECA ROMEXIS CLOUD 26 SENDING AND RECEIVING CASES VIA PLANMECA ROMEXIS CLOUD Planmeca Romexis Cloud is a subscription based service that is integrated into Planmeca Romexis and can be used to transfer images and documents between Planmeca Romexis users.
  • Page 134: Cloud (User Account Setup)

    26 SENDING AND RECEIVING CASES VIA PLANMECA ROMEXIS CLOUD 26.2 Cloud (user account setup) To start using the Planmeca Romexis Cloud service for sending and receiving cases you will need a user account. The user account identifies each user globally when sending and receiving cases.
  • Page 135: Downloading Cases From Planmeca Romexis Cloud Service

    26 SENDING AND RECEIVING CASES VIA PLANMECA ROMEXIS CLOUD 26.3 Downloading cases from Planmeca Romexis Cloud service NOTE For downloading cases in Planmeca Romexis a cloud user account is required. On how to setup an account see section "Cloud (user account setup)" in the Planmeca Romexis technical manual (10037884).
  • Page 136: Configuration Application

    1. From the Windows Start menu select > Planmeca > Romexis Configuration. 2. Log in to the Planmeca Romexis Configuration application by entering your user name and password in the respective fields and click OK. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 137: System Configuration For Planmeca Romexis Cloud

    27 CONFIGURATION APPLICATION 27.1 System configuration for Planmeca Romexis Cloud In cases where the Planmeca Romexis Client workstation is behind a firewall, a firewall proxy server IP and port can be configured in the Planmeca Romexis Configuration General Settings Cloud...
  • Page 138: Reactivate And Empty Trash

    Reactivate button. The selected items are restored to Planmeca Romexis. To permanently delete patients, images, attachments or devices from the Planmeca Romexis database click the Empty Trash button. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 139: Class Server

    27 CONFIGURATION APPLICATION 27.3 Class server Class Server In order to test the server connection the Enabled option must be selected. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 140: Milling Unit

    The interlock key is used by service technicians for diagnostic purposes and is located on the right side of the mill. 7. Touch YES and wait for the mill to finish initializing. When the mill is ready the lid lights turn green. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 141: Lid Lights

    Lifting and carrying should be kept to a minimum. NOTE The mill weighs approximately 100 kg (220 lbs). Lifting the mill requires at least two people. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 142: System Information And Upgrades

    System software and hardware upgrades are initiated through Planmeca only. No software or hardware should be added or deleted to/from the Planmeca systems without prior approval of Planmeca. Doing so may result in damage to the system and will void the product warranty.
  • Page 143: Job Server

    2. When the restoration is highlighted, touch Select. 3. The system opens the lid and prompts you to insert the Design block that matches the material selected in the tab. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 144: Inserting Blocks

    Note the position in the picture below. 28.8.2 Vertical orientation For vertical orientation, the narrow side of the rectangular block faces up, with the mandrel notch points to the bottom right. The round blocks are inserted with vertical orientation. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 145: Composite Block De-Foaming Solution

    2. Press the nozzle to release the solution directly into the milling chamber. 3. Close the chamber and begin the milling process as explained below. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 146: Starting The Milling

    Do NOT insert a new block for a Parked Job. A new block will result in broken tools. To restart the job with a new block, use Pending jobs. 4. Follow the on-screen instructions. The milling restarts from where it was cancelled. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 147: Finished Jobs

    28.13 Deleting jobs Use the Delete Job List tool to delete individual jobs or all of the pending and finished jobs. This does not affect the patient or restoration lists in the Planmeca PlanCAD Easy. 1. Touch the Maintenance button.
  • Page 148: Automatic Tool Changer

    The system will prompt you to insert a new block at the beginning of the restarted milling process. To continue milling with a new tool, click Yes. To deactivate this feature, contact Customer Support. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 149 The tools are colour coded to match the legend at the bottom of the screen. 4. Touch Select. 5. Select the shape of the new tool or touch Empty to remove the tool without a replacement. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 150: Mill Status

    28.15 Mill status Check the status of your job on the mill from the Planmeca PlanCAD Easy. The Mill Status button appears in the upper right corner on all Planmeca PlanCAD Easy screens. The button is Scan inactive on the tab.
  • Page 151: Override Mode

    Customer Support or a service technician, the following screen will be displayed upon startup. The Override warning button appears on all screens. Touch the button to view the overridden sensors. Normal operation can continue despite Override Mode being active. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 152: Cleaning / Preventive Maintenance

    2. Remove the tip from the chemical disinfectant. 3. Rinse the tip according to the disinfectant manufacturer’s instructions. 4. Wipe water off the mirror using optical wipes. 5. Pack individually (for example in an autoclave pouch) and store for later use. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 153: Cleaning The System

    Never use any paint thinner, solvents, or harsh chemicals. NOTE Use only a non-woven sponge or pre-moistened germicidal cloths that have been saturated with a hospital grade disinfectant when cleaning the PlanScan scanner. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 154: Milling Unit Maintenance

    5. Add 3,8 litres of water (1 gal) and 2 dl (6 oz) of fresh milling coolant to the tank. NOTE Milling coolant must be used or the warranty will be void. 6. Remove and clean the strainer when prompted by the on- screen instructions. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 155: Refilling Milling Fluids

    There are two spindle cap types available on the milling unit. Follow the cleaning instructions for the spindle caps (A or B) in your mill. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 156 NOTE Make sure not to bend the brush. 6. Clean outside of the collet as well. Any debris on the collet will cause the tool to not fit properly. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 157 Make sure to clean the tapered surface inside the shaft and the front face. The tapered surface is critical. Clean both outside and inside of collets. Dirt on the outside can also cause the tools to “walk” if the collet cannot clamp properly. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 158 17.Tighten the screws with the hex wrench side of the collet tool. Use your fingertips to turn the tool to avoid using too much torque. 18.Close lid when finished. The tools remain in the tool changer until the next restoration is selected to mill. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 159 Spindle Cap Tool in locked position - point of the spindle Spindle Cap cap pointing down NOTE The spindle cap can be removed by hand, but it is often easier with the tool, especially when the spindle cap is wet. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 160 NOTE The air must be blowing during this step. 9. Use a dental mirror to inspect the spindle or rotate the spindle using the wrench to ensure all the debris has been removed. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 161 18.Then turn the spindle cap clockwise until the extension points downward and the cap groove aligns with the housing groove. 19.Close lid when finished. The tools remain in the tool changer until the next restoration is selected to mill. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 162 Do NOT use chemicals or other brush types to clean the floats or strainer as they may damage them. 9. Wipe down the bottom of the mill. Support Console 10.On the screen touch Unlock Drawer. This will raise the float/strainer assembly. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 163 Using the Support console enables you to drop the assembly down into view. Once you are comfortable with how to find and clean the float/strainer assembly, you can access it using Unlock Drawer in Mill Maintenance. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 164: Scanner Specifications

    The following cables were provided with the scanner: - Scanner Connecting Cable: IEEE 1394b Fire Wire Cable, Length 2M, shielded - Firewire to Thunderbolt Adaptor Cable: Shielded, Length 0.2M Accessories Scanner holder Removable tip Protective cap Thunderbolt to Firewire adapter Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 165 Output current rated 9A minimum Operating environment Planmeca PlanScan is for indoor use only. The user moves the sensor into the operation position by hand. The system is used by dental care professionals. Prior to installation of the system check that the local conditions are compatible with the appliance design.
  • Page 166: Applicable Standards

    US FDA CFR 21 Part 1040.10 Laser Products US FDA Laser Notice 50 CFR 21, Part 820 FDA Class II Special Controls for Computer Assisted Design and Manufacturing of Dental Restorations 30.1.9 International standards ISO 14971:2007 ISO 13485:2003 Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 167: Approvals (All Systems)

    ISM est conforme à la norme NMB-001 du Canada.) WARNING This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 168: Optical Specifications

    Connectors for attaching external devices conduct low voltages. Avoid touching the connector pins. Internal fuse The scanner contains an internal fuse. For changing the fuse please contact your local Planmeca sales representative. 30.5 UL listing UL Medical Equipment Listing MEDICAL - GENERAL MEDICAL EQUIPMENT AS TO...
  • Page 169: Milling Unit Specifications

    Pollution degree 2 Dimensions Height: 16 in. (399 mm) Width 27 in. (676 mm) Depth 24 in. (608 mm) Minimum Clearance Sides: 2 in.; Rear: 1 in.; Top: 12 in. Weight 86 kg (190 lb.) User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 170: Applicable Standards

    • 1999/5/EC for Radio & Telecom 31.2 Approvals North America Product Safety Mark (NRTL) - UL C/US International CB Scheme Test Certificate (UL) Quality system certifications ISO 13485 Registered Firm CMDCAS (Canada) Japan GMP Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 171: Scanner Emc Information

    32.1 Guidance and manufacturer’s declaration – electromagnetic emission The Planmeca PlanScan scanner is intended for use in the electromagnetic environment specified below. The customer or the user of Planmeca PlanScan scanner should assure that it is used in such an environment.
  • Page 172 3 Vrms 150 kHz to Portable and mobile RF 80 MHz communications IEC 61000-4-6 equipment should be used no closer to any part of the Planmeca PlanScan scanner, including cables, than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter.
  • Page 173 Recommended Separation Distances Between Portable and Mobile RF Communications Equipment and the Planmeca PlanScan scanner. The Planmeca PlanScan scanner is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The user of the Planmeca PlanScan scanner can help prevent electromagnetic interference by...
  • Page 174 Note 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies. Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects, and people. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 175: Troubleshooting /Repair

    Laser flickering IOD Cable not grounded Call Customer Support. properly Skyball not responding USB cable not plugged in 3D Plug USB in Connexion settings are Open the 3D Connexion incorrect program and check the settings. User’s manual Planmeca Chairside CAD/CAM solution...
  • Page 176: Milling Unit

    If the Maintenance button is not mill is shut down, the pump showing, press the Stop button assembly is lowered and in until the current process is the way of the drawer path. stopped. Planmeca Chairside CAD/CAM solution User’s manual...
  • Page 177 33 TROUBLESHOOTING /REPAIR Milling is not completing on Restoration is longer than On the Planmeca PlanCAD Easy, the facial surface of an normal change the block selection to Multi anterior tooth Block, but be sure to select the same block size. You can then insert a standard Empress LT or HT block of the same size.
  • Page 178: Help

    Planmeca for reprocessing. For more information about where you can send your waste equipment for recycling, please contact your local city office or Planmeca.
  • Page 180 Planmeca Oy | Asentajankatu 6 | 00880 Helsinki | Finland tel. +358 20 7795 500 | fax +358 20 7795 555 | sales@planmeca.com | www.planmeca.com...

This manual is also suitable for:

Chairside plancad easyChairside planmill 40

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