General Station Description GSDML Generic Station Description Markup Language Graphical User Interface IO or I/O Input/Output I&M Information & Maintenance Internet Protocol Light Emitting Diode Media Access Control Type of control bar code Type of control bar code Leuze electronic BPS 307i...
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Protective Extra-Low Voltage Real Time SNMP Simple Network Management Protocol Programmable Logic Control Programmable Logic Control Synchronous Serial Interface (Digital Synchronous Serial Interface) Transmission Control Protocol User Datagram Protocol Universal Serial Bus Underwriters Laboratories Ultraviolet Extensible Markup Language Leuze electronic BPS 307i...
The protection of personnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use. Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use. Read the operating instructions before commissioning the device.
(German Social Accident Insurance) provision 3 (e.g. electrician foreman). In other countries, there are respective regulations that must be observed. Exemption of liability Leuze electronic GmbH + Co. KG is not liable in the following cases: • The device is not being used properly. • Reasonably foreseeable misuse is not taken into account.
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Affix the laser information and warning signs so that they are legible without exposing the reader to the laser radiation of the device or other optical radiation. Laser aperture Laser warning sign Laser information sign with laser parameters Figure 2.1: Laser aperture, laser warning and information signs Leuze electronic BPS 307i...
15 °C, the temperature switch connects the BPS to the supply voltage. This is followed by the self test and the changeover to read operation. The PWR LED lights up, showing overall readiness for operation. Leuze electronic BPS 307i...
The MK 307 features cable bushings in which the shielding connection for the interface cable is also located. A Mini-B type USB socket is used for service purposes and for configuration and diagnostic of the BPS. Leuze electronic BPS 307i...
With connection hood KB 307 , it is possible to directly connect the BPS. A Mini-B type USB socket is used for service purposes and for configuration and diagnostic of the BPS. The length of the connection cable is 3 m. Leuze electronic BPS 307i...
3.3.1 LED indicators The device housing features the following multicolor LED indicators as primary display element: • PWR • BUS PWR LED LED BUS Display Control buttons Figure 3.6: Indicators on the device housing Leuze electronic BPS 307i...
The display shows the content on two lines: • The upper display line shows the selected function as an English term. • The lower display line shows the data of the selected function. Display Control buttons Figure 3.7: Display on the device housing Leuze electronic BPS 307i...
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: I/O status displayed, display stops flashing Display during device start-up During device start-up, a start-up display first appears which is briefly followed by the display with the version information. Position Value The standard display after starting up the BPS is Leuze electronic BPS 307i...
200 m. Bar code tapes with special requirements with respect to height, length and value range can be ordered from Leuze electronic (see chapter 14.5 "Bar code tapes"). NOTICE Value range for BCB with special requirements! ...
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With a standard bar code tape and repair tape with 30 mm grid, the printed numerical values are divisible by three without a remainder. BCB8 For bar code tapes with 30 mm grid, the designation is printed in plain text in addition to the position value. Leuze electronic BPS 307i...
(see figure 3.10). 000040 000044 000048 0150000 015004 Control bar code The control bar code is decoded in the marked scans Figure 3.10: Arrangement of the MVS control bar code Leuze electronic BPS 307i...
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A control bar code should cover an entire position bar code and must have the correct grid dimension (see figure 3.12): • 30 mm with BCB8 bar code tapes • 40 mm with BCB bar code tapes Keep the gap between the BCBs that are switched between as small as possible. Leuze electronic BPS 307i...
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• If the center of the BPS reaches the transition point of the control bar code, the device switches to the second BCB, provided the next position label is in the BPS's scanning beam (see figure 3.13). The output position value is thereby always uniquely assigned to one BCB. Leuze electronic BPS 307i...
Arrangement when using the marker label with positioning The marker label must be attached to the bar code tape aligned with the grid of the actual coding. A posi- tion code should be visible before and after the marker label. Leuze electronic BPS 307i...
Figure 3.15: Twin tape with double numbering Twin tapes are always delivered in pairs on two rolls. If twin tapes are replaced, both tapes are to be replaced. Twin tapes can be ordered from Leuze electronic (see chapter 14.5 "Bar code tapes"). Leuze electronic BPS 307i...
This chapter describes the functions of the BPS and the parameters for adaptation to the respective appli- cation conditions and requirements. The parameters are set via the webConfig tool; see chapter 9 "Leuze electronic webConfig tool – Extended configuration". Main functions: •...
Leuze webConfig tool The webConfig configuration tool offers a graphical user interface for the display of process data, config- uration and diagnostics of the BPS via a PC; see chapter 9 "Leuze electronic webConfig tool – Extended configuration". Evaluation of the reading quality The BPS can signal the reading quality of the BPS.
The distance measurement value is output via: ALIGNMENT Quality • The function ( menu) in the webConfig tool (see chapter 9.3.3); this function is Service only available in the operating mode. Leuze electronic BPS 307i...
• The Leuze electronic bar code tape is very robust, highly flexible and, thanks to the self-adhesive back, can be easily integrated into your overall mechanical system. It can be fit optimally to both ver- tical as well as horizontal curved paths and thereby reliably facilitates trouble-free and reproducible measurement at any point in your system with sub-millimeter accuracy.
High-bay storage device Figure 5.1: High-bay storage device Simultaneous position and speed measurement for regulation tasks Precise positioning with a reproducibility of 0.15 mm Control at high traverse rates of up to 10 m/s Leuze electronic BPS 307i...
Figure 5.2: Telpher line The working range from 50 - 170 mm allows for flexible mounting positions and reliable position detec- tion at varying distances Control codes for changing to different position values at switches Leuze electronic BPS 307i...
Gantry cranes Positioning from 0 to 10,000 meters Scratch- and smudge-proof, UV-resistant bar code tapes Synchronous positioning with twin tapes on both rails Mounting device for fast, precise mounting with one screw Leuze electronic BPS 307i...
BPS (see chapter 3.4.1). 00000 Avoid position bar code labels with the value 00000 Measurements to the left of the center of a label produce negative position values that may not be displayed correctly. Leuze electronic BPS 307i...
If there is a gap without tape after the preceding BCB, it must be at least 300 mm wide before the subse- quent BCB is affixed; see figure 6.3. The first bar code value of the subsequent BCB must differ by at least 20 (200 mm) from the last bar code value of the preceding BCB. Leuze electronic BPS 307i...
If a bar code tape was damaged, e.g., by falling parts, you can download a repair kit for the BCB from the Internet (see chapter 11.2.2 "BCB repair with repair kit"). Use the bar code tape created with the repair kit only temporarily as an emergency solution. Leuze electronic BPS 307i...
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BCB mounting in curves decreases the absolute measurement accuracy of the BPS, since the dis- tance between two bar codes is no longer exactly 40 mm or 30 mm. In areas where the BCB is fanned out around curves, limitations of the reproducibility must be expected. Leuze electronic BPS 307i...
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(see chapter 3.4.4 "Twin tapes"). “Upside down” in order to have the same values at the same position (see figure 6.6). Twin bar code tape 1 Twin bar code tape 2 Figure 6.6: Mounting twin tapes Leuze electronic BPS 307i...
• Mounting using four M4 mounting threads on the rear of the device If the BTU 0300M-W mounting device is used to mount the device, the new device is automati- cally aligned correctly should it be necessary to exchange a device. Leuze electronic BPS 307i...
Install the connection hood before mounting the BPS! Screw connection hood MS 307, MK 307 or KB 307 to the device housing with two M4 screws. Tighten the screws on the connection hood with a tightening torque of 1.4 Nm. Leuze electronic BPS 307i...
Beam exit 6.2.3 Mounting with the BTU 0300M-W mounting device Mounting the BPS with a BTU 0300M-W mounting device is intended for wall mounting. For ordering infor- mation see chapter 14; for dimensioned drawing see figure 13.9. Leuze electronic BPS 307i...
Mount the BPS with its fastening grooves on the clamping jaws of the BT 56 with limit stop at end. Secure the BPS with the M6 screw terminal. Maximum tightening torque for the M6 screw terminal: 8 Nm Leuze electronic BPS 307i...
Figure 6.11: Dimensioned drawing of rear of BPS Mount the BPS on the system with M4 fastening screws (not included in delivery contents). Maximum tightening torque of the fastening screws: 2 Nm Leuze electronic BPS 307i...
No parameter memory and no configuration switches in connection hood KB 307! No parameter memory is integrated in connection hood KB 307. Connection hood KB 307 does not include any switches for configuring the BPS. Leuze electronic BPS 307i...
• The MK 307 features cable bushings in which the shielding connection for the interface cable is also located. • The integrated parameter memory for the simple replacement of the BPS is located in the MK 307. • A Mini-B type USB socket is used for service purposes. Leuze electronic BPS 307i...
KB 307 connection hood with cable Connection hood KB 307 features an SSI connection cable and a Mini-B type USB socket as service inter- face. SERVICE: Mini-B USB socket (behind protective cap) Connection cable Figure 7.3: Connection hood KB 307-3000 Leuze electronic BPS 307i...
The housing is at the potential of the func- tional earth via pin 5. Connection cables: see table 14.3 CAUTION UL applications! For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC (National Electric Code). Leuze electronic BPS 307i...
At the outputs of the BPS (SWIO1 and SWIO2), no switching outputs may be connected from external sensors/devices. The switching output of the BPS may otherwise malfunction. 7.5.2 SSI (HOST / BUS IN) 5-pin, M12 plug (B-coded) or terminal block for connecting to an SSI interface. Figure 7.5: SSI connection Leuze electronic BPS 307i...
5. NOTICE Use ready-made connection cables! If possible, use the ready-made cables from Leuze electronic; see table 14.4. NOTICE Data cables for the SSI interface! Use only shielded and twisted-pair cables as data line for the SSI interface.
Data + Not connected Ground NOTICE Use ready-made connection cables! If possible, use the ready-made cables from Leuze electronic; see table 14.6. NOTICE Self-configured cables! Ensure adequate shielding. The maximum cable length of 3 m must not be exceeded.
The maximum possible cable length of the SSI connection is dependent on the used cable and the data rate. Table 7.5: SSI cable lengths according to the data rate Data rate [kbit/s] Maximum cable length [m] Leuze electronic BPS 307i...
• The update rate (50 µs to 2 ms) of the measurement values at the SSI interface can be configured via the webConfig tool. Factory setting: 2 ms. The update rate describes how quickly the data are replaced on the SSI interface by current data. The measurement value is updated independent of the clock frequency. Leuze electronic BPS 307i...
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• Value of the error bit: The error bit is not included in the Gray encoding of the measurement value. The error bit is = active • Update rate: 2 ms • SSI master clock frequency: 80 kHz - 800 kHz Leuze electronic BPS 307i...
9.3.2 "CONFIGURATION function" • Setting via connection hood MS 307/MK 307: see chapter 8.6 "Configuration via the switches of the connection hood" Devices with connection hood KB 307 can only be configured via the webConfig tool. Leuze electronic BPS 307i...
Set slide switch S1 to switch position Gray encoding. Set rotary switch S2 to switch position Restart the BPS. The current parameter set of the BPS is overwritten with the parameter set containing the factory settings. Leuze electronic BPS 307i...
Switching output - level controlled Function: Position value invalid If a valid position value cannot be ascertained, the output is set HIGH Switching input - edge-triggered Function: Preset teach Transition 0 → 1: Read in preset value Leuze electronic BPS 307i...
Leuze electronic webConfig tool – Extended configuration Leuze electronic webConfig tool – Extended configuration With the Leuze electronic webConfig tool, an operating-system independent, web-technology based, graphical user interface is available for configuring the BPS. The webConfig tool can be run on any Internet-ready PC. The webConfig tool uses HTTP as communica- tion protocol and the client-side restriction to standard technologies (HTML, JavaScript and AJAX) that are supported by modern browsers.
Leuze electronic webConfig tool – Extended configuration Start webConfig tool Prerequisite: The Leuze electronic USB driver for the webConfig tool is installed on the PC. Connect the operating voltage to the BPS. Connect the SERVICE USB interface of the BPS to the PC.
Leuze electronic webConfig tool – Extended configuration Short description of the webConfig tool 9.3.1 Overview Operating modes For configurations with the webConfig tool, you can switch between the following operating modes: Process • The BPS is connected to the control.
Leuze electronic webConfig tool – Extended configuration • Firmware update • User management • Backup/Restore CONFIGURATION 9.3.2 function NOTICE Rotary switch S2 of MS 307 or MK 307 to if configuring with the webConfig tool! To configure with the webConfig tool, set rotary switch S2 on connection hood MS 307 or MK 307 to switch position ;...
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Leuze electronic webConfig tool – Extended configuration OUTPUT HOST formatting Figure 9.3: webConfig function > SSI parameters • Data encoding Toggling the measurement value encoding: Gray or binary For devices with connection hood MK 307 or MS 307, the measurement value encoding set here is overwritten on device startup with the measurement value encoding set via slide switch S1;...
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Leuze electronic webConfig tool – Extended configuration NOTICE Set data bits in the SSI master! Set the configured number of data bits in the SSI master. Figure 9.4: Data output on the SSI interface The webConfig tool can be used to output the following data modules via the SSI interface: •...
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Leuze electronic webConfig tool – Extended configuration Configure the timing; see chapter "Timing functions of the switching inputs/outputs". Save the configuration of the switching outputs in the device. Click the symbol. Figure 9.5: Configuration of the switching outputs Possible signals via the switching outputs: •...
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Leuze electronic webConfig tool – Extended configuration Configure the timing; see chapter "Timing functions of the switching inputs/outputs". Save the configuration of the switching inputs in the device. Click the symbol. Figure 9.6: Configuration of the switching inputs Timing functions of the switching inputs/outputs The timing functions (e.g., start-up delay) can only be configured with the webConfig tool.
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Leuze electronic webConfig tool – Extended configuration OUTPUT Configuration of the resolution for position and speed measurement on the SSI interface ( tab, Preparation > SSI OUTPUT > Preparation > SSI Figure 9.7: webConfig function • Position resolution Resolution for the position value •...
Leuze electronic webConfig tool – Extended configuration DATA PROCESSING Position Monitoring Configuration of position monitoring ( tab, > • Position limit value 1/2 Signals that the position value is outside of the configured limit value range. DATA PROCESSING Speed Detection...
Leuze electronic webConfig tool – Extended configuration During output of the read results, the BPS is controlled by the webConfig tool. ALIGNMENT Figure 9.8: webConfig function PROCESS 9.3.4 function PROCESS Process function serves to control the current measurement data in the operating mode.
Leuze electronic webConfig tool – Extended configuration PROCESS Figure 9.9: webConfig function DIAGNOSTICS 9.3.5 function DIAGNOSTICS Process Service function is available in the operating modes. DIAGNOSTICS The device event log is displayed with the function. DIAGNOSTICS Figure 9.10: webConfig function...
Leuze electronic webConfig tool – Extended configuration MAINTENANCE 9.3.6 function MAINTENANCE Service function is only available in the operating mode. Functionalities: • User management • Devices Backup/Restore • Firmware update • System clock • Settings of the user interface MAINTENANCE Figure 9.11:...
NOTICE Contact Leuze electronic subsidiary/customer service. If you are unable to rectify a fault, contact the Leuze electronic branch responsible for you or call the Leuze electronic customer service (see chapter 12 "Service and support"). 10.1.1 Diagnostics with webConfig tool...
Possible cause Measures • No supply voltage connected • Check supply voltage to the device • Contact Leuze electronic customer ser- • Hardware error vice (see chapter 12 "Service and sup- port") • No bar code in the scanning • Query BCB diagnostic data and carry out...
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(working range 50 mm … 170 mm) • Wrong bar code tape • Change BPS configuration to the Faulty measure- BCB grid different from BPS bar code tape that is being used ment value configuration Leuze electronic BPS 307i...
Self-printed bar code tape should not remain in the system on a permanent basis. Repair bar code tapes in lengths of 1 m can be ordered from Leuze electronic on request. If a bar code tape was damaged, e.g., by falling parts, you can download a repair kit for the BCB from the Internet.
Repair service and returns: Procedure and Internet form can be found at www.leuze.com/repair Return address for repairs: Service center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany 12.1 What to do should servicing be required?
120 mm. At a reading distance beyond 100 mm, the reading field width is 160 mm (see figure 13.1, BPS reading field curve). -100 Reading field width [mm] Reading distance [mm] Figure 13.1: BPS reading field curve Leuze electronic BPS 307i...
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Table 13.5: Environmental data Air humidity Max. 90% rel. humidity, non-condensing Vibration IEC 60068-2-6, test Fc Shock IEC 60068-2-27, test Ea Continuous shock Electromagnetic compatibility IEC 61000-6-3 IEC 61000-6-2 (contains IEC 61000-4-2, -3, -4, -5, -6) Leuze electronic BPS 307i...
-5 °C … +50 °C Ambient temperature (storage) -35 °C … +70 °C 13.1.2 BPS with heating CAUTION UL applications! For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC (National Electric Code). Leuze electronic BPS 307i...
NOTICE Twin tapes on request Twin tapes can be ordered on request (see chapter 14). Table 13.12: BCB structure Manufacturing process Filmsetting Surface protection Polyester, matt Base material Polyester film, affixed without silicone Leuze electronic BPS 307i...
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(checked at 23 °C over 24 h) glycol (1:1) Behavior in fire Self-extinguishing after 15 s, does not drip Surface Grease-free, dry, clean, smooth Mechanical properties Scratch and wipe resistant, UV resistant, moisture resis- tant, partly chemical resistant Leuze electronic BPS 307i...
Technical data 13.3 Dimensioned drawings all dimensions in mm Reference point for the bar code position Optical axis Figure 13.2: Dimensioned drawing BPS without connection hood Leuze electronic BPS 307i...
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Dimensioned drawing BPS with MS 348 connection hood all dimensions in mm Figure 13.3: Dimensioned drawing BPS with MS 307 connection hood all dimensions in mm Figure 13.4: Dimensioned drawing BPS with MK 307 connection hood Leuze electronic BPS 307i...
Technical data all dimensions in mm Figure 13.5: Dimensioned drawing BPS with KB 307 connection hood 13.4 Dimensioned drawings: Accessories all dimensions in mm Figure 13.6: Dimensioned drawing MS 307 connection hood Leuze electronic BPS 307i...
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Technical data all dimensions in mm Figure 13.7: Dimensioned drawing MK 307 connection hood all dimensions in mm Figure 13.8: Dimensioned drawing KB 307 connection hood Leuze electronic BPS 307i...
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Technical data all dimensions in mm Figure 13.9: Dimensioned drawing BTU 0300M-W mounting device all dimensions in mm Figure 13.10: Dimensioned drawing BT 300-W mounting bracket Leuze electronic BPS 307i...
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Clamp profile for fastening to round or oval pipes ( 16 … 20 mm) Rod holder, turnable 360 ° Figure 13.11: Dimensioned drawing BT 56 mounting device all dimensions in mm Figure 13.12: Dimensioned drawing BT 300-1 mounting device Leuze electronic BPS 307i...
Figure 13.13: Dimensioned drawing bar code tape BCB with 40 mm grid 1,28 28,72 000018 000021 000024 BCB8 BCB8 BCB8 all dimensions in mm Figure 13.14: Dimensioned drawing bar code tape BCB8 with 30 mm grid Leuze electronic BPS 307i...
Table 14.1: BPS 307i type overview Part no. Part designation Description 50125677 BPS 307i SM 100 D H BPS with SSI interface, display and heating 50125678 BPS 307i SM 100 D BPS with SSI interface and display 50125679 BPS 307i SM 100...
50040044 BCB 130 Bar code tape, 130 m length, 47 mm high 50040045 BCB 140 Bar code tape, 140 m length, 47 mm high 50040046 BCB 150 Bar code tape, 150 m length, 47 mm high Leuze electronic BPS 307i...
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Bar code tape with special length, 30 mm high height 50104809 BCB8 special length 25 mm Bar code tape with special length, 25 mm high height 50106980 BCB8 special length / height Bar code tape with special length and height Leuze electronic BPS 307i...
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2 bar code tapes with the same value range 50120381 BCB8 twin tape special length BCB8 twin tape, 30 mm grid, 47 mm high; delivery contents: 2 bar code tapes with the same value range Leuze electronic BPS 307i...
The bar code positioning systems of the BPS 300 series have been developed and manufactured in accor- dance with the applicable European standards and directives. The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certi- fied quality assurance system in accordance with ISO 9001.
BCB bar code tape with 40 mm grid 000000 000004 000008 000012 Figure 16.1: Continuous, 40 mm grid Figure 16.2: Single label MVS, 40 mm grid Figure 16.3: Single label MV0, 40 mm grid Figure 16.4: Single marker label, 40 mm grid Leuze electronic BPS 307i...
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