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LCB Compact Linear Actuator
LCB Manual - Installation, Commissioning, Maintenance and Repair
LCB Compact Linear Actuator
Autoryzowany dystrybutor Parker:
53- 012 Wrocław
tel. 71
364 72 82
ul. Wyścigowa 38
fax 71
364 72 83
w w w . a r a p n e u m a t i k . p l
We reserve the right to make technical changes.
The data correspond to the current status at the time of printing.
Electromechanical Automation
Sizes LCB040 and LCB060
02.03.10 16:43
192-510014 N04
192-510014 N04 March 2010
March 2010
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Summary of Contents for Parker LCB Series
- Page 1 LCB Compact Linear Actuator Electromechanical Automation LCB Manual - Installation, Commissioning, Maintenance and Repair LCB Compact Linear Actuator Autoryzowany dystrybutor Parker: 53- 012 Wrocław tel. 71 364 72 82 ul. Wyścigowa 38 fax 71 364 72 83 w w w . a r a p n e u m a t i k . p l...
- Page 2 Manfred Kehr, Dr. Gerd Scheffel, Günter Schrank, Christian Stein, Kees Veraart, - Chairman of the board: Heinz Droxner Headquarters: Italy: Parker Hannifin S.p.A • SSD SBC • Electromechanical Automation • Via Gounod, 1 I-20092 Cinisello Balsamo (MI), Italy Tel.: +39 (0)2 66012459 • Fax: +39 (0)2 66012808 E-mail: sales.automation@parker.com mailto:sales.sbc@parker.com •...
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Page 3: Table Of Contents
Parker EME Introduction Contents 1. Introduction....................5 Device assignment..................5 Safety Instructions..................6 1.2.1. General hazards ....................6 1.2.2. Intended use ......................6 1.2.3. Identifying Residual Dangers and Hazardous Areas ........7 1.2.4. Working safely ..................... 7 1.2.5. Safety Instructions for the Company Using the System ......... 8 1.2.6. - Page 4 Introduction LCB Compact Linear Actuator 4.3.2. Required drive torque..................35 4.3.3. Location of mass barycenter or point of force application ......35 4.3.4. Critical whirling speed of the dual-axis actuator connection shaft....36 5. Spare and Wearing Parts ...............37 Sliding block....................37 Toothed belt.....................37 6.
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Page 5: Introduction
Parker EME Introduction 1. Introduction In this chapter you can read about: Device assignment....................... 5 Safety Instructions ....................... 6 Warranty conditions ......................9 Device assignment This manual is valid for the following devices: Linear actuator: LCB040 Linear actuator: LCB060 192-510014 N04 March 2010... -
Page 6: Safety Instructions
Introduction LCB Compact Linear Actuator Safety Instructions In this chapter you can read about: General hazards ........................6 Intended use ........................6 Identifying Residual Dangers and Hazardous Areas ............7 Working safely ........................7 Safety Instructions for the Company Using the System ............8 Safety Instructions for Operating Personnel ................ -
Page 7: Identifying Residual Dangers And Hazardous Areas
Parker EME Introduction 1.2.3. Identifying Residual Dangers and Hazardous Areas If there are still residual dangers present to persons or property from the linear actuator in spite of operating it in a safe manner, the user must make reference to these residual dangers through signs and written rules requiring appropriate procedures. -
Page 8: Safety Instructions For The Company Using The System
Components and accessories are designed especially for this product. When purchasing spare and wearing parts, use only original Parker parts. We note here explicitly that we are unable to check or release spare parts or accessories that were not provided by us. -
Page 9: Warranty Conditions
Parker EME Introduction Warranty conditions User Conversions and Changes are Not Permitted The linear actuator must not be changed in its design or in terms of safety without our approval. Any change as defined here made by the user excludes any liability on our part. -
Page 10: Set-Up
Set-up LCB Compact Linear Actuator 2. Set-up In this chapter you can read about: Preparations for substructure .................... 10 Fitting / mouting ......................... 11 Preparations for substructure Each holding point must be even with a flat parallelism of 0.2 mm. All holding points must be aligned with parallelism to each other of better than 0.5 mm. -
Page 11: Fitting / Mouting
Parker EME Set-up LCB060 10000,0 1000,0 100,0 10,0 1000 1500 2000 2500 3000 3500 4000 Stützabstand / Distance between mountings SA [mm] (1): Max. permissible deflection Fitting / mouting 2.2.1. Installation of a single actuator Danger when transporting long actuators. Because the actuator bends under its own weight, guiding accuracy may deteriorate significantly. -
Page 12: Installation Of A Double-Axis Actuator
Set-up LCB Compact Linear Actuator Type Designation Art. No. LCB040 T-Nut 11.5 127-004020 LCB040 T-Nut 11.5 127-004021 LCB040 Square nuts* DIN 562-M4 135-700001 LCB040 Square nuts* DIN 562-M5 135-700003 LCB040 Hexagon nut* DIN 934-M4 135-700600 LCB040 Hexagon nut* DIN 934-M5 135-700700 LCB060 T-bolt... -
Page 13: Setting The End Limits
Parker EME Set-up Installation of a shaft kit The sliding carriages of the two linear actuators must stand on the same position P (Recommendation: push both actuators to the same stop). Place half-coupling for small shaft diameter on the free shaft ends with distance A und tighten clamping screw with torque MA. -
Page 14: Attachment Of Motor Or Gearbox
Set-up LCB Compact Linear Actuator 2.2.4. Attachment of Motor or Gearbox If you ordered the LCB together with a coupling kit, the coupling housing with the half-coupling is already mounted on the drive shaft of the linear actuator. In this case please proceed with step 2, if not start with step 1. -
Page 15: Maintenance And Service
Replacment interval for wearing parts ................17 Checking / exchanging / tensioning timing belt..............19 Use only repair parts of Parker Hannifin GmbH. Improper or unprofessional repair will lead to an expiry of any warranty. If you encounter problems, please contact:... -
Page 16: Maintenance Schedule
Maintenance and service LCB Compact Linear Actuator Maintenance schedule Please take special care during all maintenance and repair that the guiding surface remains Hint intact! WHEN WHAT ACTION Sliding Check free movement of the sliding carriage by manually After commissioning moving the sliding carriage. -
Page 17: Replacment Interval For Wearing Parts
Parker EME Maintenance and service Replacment interval for wearing parts Check sliding carriage / play of sliding carriage The diagrams "Bearing capacity of sliding carriage / wear" (see page 30) show the wear of the sliding blocks in an ideal case of load on the sliding carriage. The wear can differ from the indicated curves in a specific application. - Page 18 Maintenance and service LCB Compact Linear Actuator We recommend to drive or to push the sliding carriage to the deflection station for changing the sliding blocks. Remove/mount covers: Unscrew only the two upper screws of the cover at the deflection station (unscrew for about 1 –...
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Page 19: Checking / Exchanging / Tensioning Timing Belt
Parker EME Maintenance and service Checking / exchanging / tensioning timing belt Visual inspection of the timing belt A certain sign of wear may have different causes so that it is not always possible, to determine the exact cause. The following table shows possible causes for typical damages: Kind of error mögliche Ursache... -
Page 20: Dismantling The Timing Belt
Maintenance and service LCB Compact Linear Actuator 3.5.1. Dismantling the timing belt We recommend to remove the covers at the drive station and the deflection station before dismantling the timing belt (easy access "Remove covers (see page 30)). Unscrew tensioning bracket on both sides of the sliding carriage and remove from support in the sliding carriage plate. - Page 21 (specific mass of belt, freely oscillating length of belt) and the oscillating frequency of the belt. The belt tension measuring device can be purchased at Parker (Part No. 037-000200). An operating manual with a description of the measuring procedure comes with the device.
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Page 22: Product Description
Product Description LCB Compact Linear Actuator 4. Product Description Features Available in 2 sizes LCB040 LCB060 Maximum thrust force 160 N (LCB040) 560 N (LCB060) Typical payload 1 kg - 6 kg (LCB040) 1 kg - 30 kg (LCB060) Maximum static bearing capacity in normal direction: 1250 N (LCB040) 3850 N (LCB060) Maximum stroke... - Page 23 Parker EME Product Description LCB040 LCB060 M1:1 (protection of utility patents: 20 2004 014 821.8) 192-510014 N04 March 2010...
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Page 24: Product Design
Product Description LCB Compact Linear Actuator Product Design The LCB is protected by registered design No. 20 2004 014 821.8 20 2004 014 821.8 Guide (1) / sliding The external sliding guide is incorporated as part of the aluminium profile. It is carriage (2): unnecessary to adjust two separate guiding rails. -
Page 25: Dimensions
Parker EME Product Description Dimensions 4.2.1. Dimensional drawings LCB040 & LCB060 LCB040 Basic unit dimensions 3D-CAD-data http://www.parker-eme.com/lcb Definition: Right/left Indication 192-510014 N04 March 2010... - Page 26 Product Description LCB Compact Linear Actuator LCB060 Basic unit dimensions 3D-CAD-data http://www.parker-eme.com/lcb Definition: Right/left Indication 192-510014 N04 March 2010...
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Page 27: Dimensional Drawings Of Drive Options
Parker EME Product Description 4.2.2. Dimensional drawings of drive options LCB drive options L, M Drive option L Drive option M LCB040 prepared for planetary gearbox PTN060 LCB060 prepared for planetary gearbox PTN080 Passfeder / key 4x Ø6,6 DIN 6885-A-5x5 4 x Ø5,5... -
Page 28: Dimensions Dual-Axis Actuator
Product Description LCB Compact Linear Actuator 4.2.3. Dimensions dual-axis actuator Dimensions dual-axis actuator LCB040 LCB060 Achsabstand / distance + 120 Achsabstand / distance + 73 Achsabstand AA / distance AA Achsabstand AA / distance AA 192-510014 N04 March 2010... -
Page 29: Technical Data
In the case of compound loads, it is necessary to verify in accordance with normal physical laws and technical standards whether individual ratings should to be reduced. In case of doubt please contact Parker Hannifin. Travel lengths and speeds... -
Page 30: Load Diagrams / Wear
Product Description LCB Compact Linear Actuator Overall dimensions and physical data LCB - Size Unit LCB040 LCB060 Length with short sliding carriage, zero stroke Length with medium sliding carriage, zero stroke Length with long sliding carriage, zero stroke Cross-section (heightxwidthxprofile width) mm x mm 40 x 60 x 73 60 x 90 x 120... - Page 31 Parker EME Product Description LCB040 – Lifetime / slides S=100mm S=100mm M=150mm M=150mm L=200mm L=200mm Beschleunigung / Acceleration [m/s²] Beschleunigung / Acceleration [m/s²] S=100mm S=100mm M=150mm M=150mm L=200mm L=200mm Beschleunigung / Acceleration [m/s²] Beschleunigung / Acceleration [m/s²] S=100mm S=100mm M=150mm...
- Page 32 Product Description LCB Compact Linear Actuator S=100mm S=100mm M=150mm M=150mm L=200mm L=200mm Beschleunigung / Acceleration [m/s²] Beschleunigung / Acceleration [m/s²] S=100mm S=100mm M=150mm M=150mm L=200mm L=200mm Beschleunigung / Acceleration [m/s²] Beschleunigung / Acceleration [m/s²] 192-510014 N04 March 2010...
- Page 33 Parker EME Product Description LCB060 – Lifetime / slides S=150mm S=150mm M=200mm M=200mm L=250mm L=250mm Beschleunigung / Acceleration [m/s²] Beschleunigung / Acceleration [m/s²] S=150mm S=150mm M=200mm M=200mm L=250mm L=250mm Beschleunigung / Acceleration [m/s²] Beschleunigung / Acceleration [m/s²] S=150mm S=150mm M=200mm...
- Page 34 Product Description LCB Compact Linear Actuator S=150mm S=150mm M=200mm M=200mm L=250mm L=250mm Beschleunigung / Acceleration [m/s²] Beschleunigung / Acceleration [m/s²] S=150mm S=150mm M=200mm M=200mm L=250mm L=250mm Beschleunigung / Acceleration [m/s²] Beschleunigung / Acceleration [m/s²] 192-510014 N04 March 2010...
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Page 35: Required Drive Torque
Parker EME Product Description 4.3.2. Required drive torque The diagrams include both acceleration and friction forces! LCB040 – required drive torque horizontal mounting position vertical mounting position (upward acceleration) (1) a = 0m/s (1) a = 0m/s (2) a = 1m/s... -
Page 36: Critical Whirling Speed Of The Dual-Axis Actuator Connection Shaft
Product Description LCB Compact Linear Actuator 4.3.4. Critical whirling speed of the dual-axis actuator connection shaft The critical whirling speed is the speed from which the connection shaft of the double-axis actuator shows natural oscillation. This oscillation can get so strong that, in an extreme case, the double-axis connection is destroyed. -
Page 37: Spare And Wearing Parts
Parker EME Spare and Wearing Parts 5. Spare and Wearing Parts 1: Sliding block 2: Toothed belt Sliding block The sliding block is a wearing part. You need 4 pieces per linear actuator . LCB040: Order-No.: 127-004016 LCB060: Order-No.: 127-006014 We recommend to have at least 4 sliding blocks on stock. -
Page 38: Accessories
Accessories LCB Compact Linear Actuator 6. Accessories In this chapter you can read about: External buffers ........................38 Electrical limit switches.......................39 Clamping profiles........................40 T-Nuts and Bolts.........................41 External buffers (1) We recommend to mount always two external buffers per side. Type Designation Art. -
Page 39: Electrical Limit Switches
Parker EME Accessories Electrical limit switches LCB040 LCB060 Connection diagram LCB040 and LCB060 1: PNP normally closed contact 2 -3: Load Technical data: limit switches LCB040 and LCB060 Electrical characteristics Switching distance 2 mm / 4 mm ± 10 %... -
Page 40: Clamping Profiles
Accessories LCB Compact Linear Actuator Type Designation Art. No. Electrical limit switch NPN normally closed contact with 6 m LCB040 510-001435 cable and fixing material Electrical limit switch NPN normally open contact with 6 m LCB040 510-001436 cable and fixing material Electrical limit switch PNP normally closed contact with 6 m LCB040 510-001437... -
Page 41: T-Nuts And Bolts
Parker EME Accessories T-Nuts and Bolts The T-nuts and bolts are used to attach external components to the T-grooves of the profile. Nuts T slot bolts and nuts DIN 562 DIN 934 DIN 787 Type Designation Art. No. LCB040 T-Nut 11.5... -
Page 42: Order Code
Order code LCB Compact Linear Actuator 7. Order code In this chapter you can read about: Order code for the LCB basic unit ..................44 Order code for the LCB coupling kit ...................45 Order code for intermediate drive shaft for LCB (for dual-axis actuator)......46 Right/left Indication: Right/left Indication: Looking from load attachment plate to drive module. - Page 43 For a dual-axis actuator two LCB basic units and a shaft corresponding to the desired center-distance are required. Parker will deliver the two basic units (with mounted couplings - if this was ordered) and a separate shaft-kit.
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Page 44: Order Code For The Lcb Basic Unit
Order code LCB Compact Linear Actuator Order code for the LCB basic unit Example; L C B 0 4 0 0 0 2 5 0 S R N Drive system LCB linear actuator L C B Frame Size 040 (LCB040) 0 4 0 060 (LCB060) 0 6 0... -
Page 45: Order Code For The Lcb Coupling Kit
Parker EME Order code Order code for the LCB coupling kit Example; L C B 0 4 0 Drive system LCB linear actuator L C B Frame Size 040 (LCB040) 0 4 0 060 (LCB060) 0 6 0 Coupling* (see page 42) -
Page 46: Order Code For Intermediate Drive Shaft For Lcb (For Dual-Axis Actuator)
Order code LCB Compact Linear Actuator Order code for intermediate drive shaft for LCB (for dual-axis actuator) Example; L C B 0 4 0 Drive system LCB linear actuator L C B Frame Size 040 (LCB040) 0 4 0 060 (LCB060) 0 6 0 Linking Shaft Kit Linking Shaft Kit... -
Page 47: Index
Parker EME Index 8. Index Order code for intermediate drive shaft for LCB (for dual-axis actuator) - 46 Order code for the LCB basic unit - 44 Accessories - 38 Order code for the LCB coupling kit - 45 Attachment of Motor or Gearbox - 14... -
Page 48: Further Information
Further information LCB Compact Linear Actuator 9. Further information Our product on the Internet: http://www.parker-eme.com/lcb Support for commissioning with Compax3 on: ParkerOnline: POL C3KnowledgeBase Tab "start-up-guides" http://www.compax3.info/startup/ Autoryzowany dystrybutor Parker: 53- 012 Wrocław tel. 71 364 72 82 ul. Wyścigowa 38...
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