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Summary of Contents for INOXPA TLS Series
- Page 1 INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS TLS LOBE PUMP INOXPA, S.A. c/Telers, 54 Aptdo. 174 E-17820 Banyoles Girona (Spain) Tel. : (34) 972 - 57 52 00 Fax. : (34) 972 - 57 55 02 Email: inoxpa@inoxpa.com www.inoxpa.com...
- Page 2 Denomination Type Manufacturing year Comply with the pertinent disposition, in the execution supplied by INOXPA, S.A. for the incorporation in a machine or installation, or for the assembly with other machines as a subunit of other higher order machine. Harmonized norms used, particularly:...
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Page 3: Introduction
The first thing to do when the pump is received is to check it and ensure that the contents conform to the shipping voucher. INOXPA inspects all equipment prior to shipment, but it cannot guarantee that the merchandise reaches the user intact. - Page 4 B. Technical principles. Quantity Symbol Unit µ Dinamic viscosity mPa.s (=cP=Centipoise) with ρ=specific weight V=µ/ρ [Kg/dm and V = kinematic viscosity Kinematic viscosity /s] = cSt = Centistoke Only the dynamic viscosity is used in this manual. [bar] ∆p Pressure [bar] - differential pressure [bar] - maximum pressure at discharge mouth (design pressure) Unless otherwise indicated, in this manual pressure is understood to be relative pressure.
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Page 5: Warranty
The machine's safety is only ensured if it is used properly in accordance with the instructions given in this manual. The limits for values specified in the data sheet cannot be exceeded under any circumstances. Any change in operating conditions can only be done with the prior written consent of INOXPA. WARRANTY. -
Page 6: Table Of Contents
Instruction manual ......................1.1 Start-up instructions ......................1.1 Maintenance ........................1.1 Operating principles ......................1.1 Safety ..........................1.2 Warranty ........................... 1.3 INOXPA Service ......................1.3 2. Table of Contents 3. General Information Description ........................3.1 Principle of operation ......................3.1 Noise ..........................3.1 Application ........................ - Page 7 Single mechanical seal ...................... 9.15 PTFE Lip seal TLS 1......................9.16 PTFE Lip seal TLS 2......................9.17 PTFE Lip seal TLS 3......................9.18 INOXPA Lip seal ......................9.19 10. Cleaning and Disinfection General considerations ...................... 10.1 Hygiene ..........................10.1 Safety in cleaning and disinfection ..................10.2 2.
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Page 8: General Information
When the noise level in the operating area exceeds 85 dB(A), a special protection shall be installed. APPLICATION. The main advantage of the INOXPA lobe pump is its capacity to pump a great variety of viscous liquids, from 1 mPa.s up to 100.000 mPa.s Furthermore, it is capable of pumping liquid products that require very careful handling and liquids that contain soft solids thys causing only a minimum degradation of same. -
Page 9: Materials Used In Its Construction
When the pump is used in a pumping unit or in an environment for which the pump has not been designed, the operator and the material may be exposed to hazard. Consult INOXPA in case of doubt prior to use. -
Page 10: Safety Valve
- Single mechanical seal: 2500 mPa.s (Newtonian liquid) The maximum viscosity allowed will depend on the nature of the liquid and the sliding speed of the seal faces. Consult INOXPA should the viscosity be still greater. SAFETY VALVE. The positive displacement lobes pumps must be protected from excess pressure when they are operating. -
Page 11: Installation
4. Installation. GENERAL CONSIDERATIONS. This manual provides basic instructions which should be taken into account when proceeding to install the pump. It is of utmost importance that the plant foreman reads this manual before installation. The instructions include pertinent information which will enable you to install your pump / pumping unit correctly. The manual also contains important instructions for preventing eventual accidents and serious damage which could occur prior to start up and during the installation. -
Page 12: Stability
Outdoor installation. The TLS pump can only be installed out of doors if there is a roof covering it or, if permitted, a special installation is to be made. Consult INOXPA prior to installation. Indoor installation. Place the pump so that the motor is properly ventilated. Prepare the motor to be started according to the instructions provided by its manufacturer. -
Page 13: Handling
HANDLING. If the pump is supplied without a drive, the purchaser/user is responsible for the pump's start-up and assembly. Starting torque. The starting torque of the positive displacement pumps is almost identical to the rated torque. Make sure that the motor's rated torque is sufficiently high, but check that it does not exceed the maximum torque allowed on the pump shaft (see technical specifications). -
Page 14: Speed Variators And Reducers
Connection. Consult the supplier's instructions prior to connecting the motor to the power supply. For single-phase motors, use motors with an increased starting torque. Ensure a starting torque which is sufficiently high for motors controlled by a frequency converter, and provide for adequate cooling at low speeds. - Page 15 Suction pipe. Liquids should be introduced into the pump from a higher level than that of the pump; the pipe should be inclined in its path to the pump and be devoid of air pockets. A diameter which is too small, a suction pipe which is too long, or a filter that is too small or clogged, will lead to a greater loss of head and thus the NPSH available (NPSHa) can become less than that required (NPSHr).
- Page 16 Shut-off valves. For a proper maintenance, the pump should be isolated. This isolation can be obtained by installing shut-off valves in the suction and discharge pipes of the pump. These valves should be able to open completely, both for suction and for discharge, up to the full passage of suction and discharge pipes (ball-valves or sluice valves are preferable).
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Page 17: Start-Up
5. Start-Up. GENERAL CONSIDERATIONS. The pump can be started up so long as the instructions given in chapter 4 ("Installation") have been followed. Prior to start-up, the persons responsible for the operation must be duly informed of the pump / pumping unit's operation and the safety instructions. -
Page 18: Safety Valve
SAFETY VALVE. The safety valve opening pressure setting is done in the INOXPA workshop. However, the valve's opening pressure depends on the fluid to be pumped, its viscosity, its r.p.m.., and so before starting-up the pump, the operator ought to adjust the safety valve's opening pressure. -
Page 19: Maintenance
Make sure that the personnel read the entire instruction manual and, in particular, indicate to them the chapters which refer to work which needs to be done. INOXPA does not assume responsibility for accidents and damage which might occur as a result of any failure to comply with the instructions indicated herein. -
Page 20: Electrical Installation
ELECTRICAL INSTALLATION. Maintenance work on electrical installations can only be done by qualified personnel and only when the power supply has been cut off. Carefully follow national safety regulations. Also abide by the regulations referred to above if you are working while the power supply is still connected. Check to see whether the electrical materials to be cleaned are well protected (for example, IP 54 indicates protection against dust and water spray but does not include protection against pressure water jets). -
Page 21: Operating Problems
7. Operating Problems Problems Probable Causes Overloading of motor 8, 9, 12, 15, 19, 20, 21, 22. Insufficient discharge flow rate 2, 4, 5, 7, 8, 9, 10, 11, 13, 14. No pressure on the discharge side 1, 2, 3, 6, 7. Irregular discharge flow rate/pressure 2, 4, 5, 6, 9, 12. -
Page 22: Disassembly And Assembly
Incorrect assembly or disassembly may cause damage in the pump's operation and lead to high repair costs and a long period of down-time. INOXPA is not responsible for accidents or damages caused by a failure to comply with the instructions in this manual. -
Page 23: Disassembly And Assembly. Pump Housing
DISASSEMBLY AND ASSEMBLY. PUMP HOUSING. • Close the suction and discharge valves. ATTENTION! The liquid can spill out when the pump housing is removed. • Remove the Allen screws (51). • Check to see that the O-ring (80A), located in the pump cover (09), is still in good condition. •... -
Page 24: Assembly Of The Shaft Sleeve And The Pump Cover
• Check if the shaft sleeve (13A) is in good condition. To disassembly the shaft sleeve see the instructions above. • Slightly grease the sleeves local to the lip seal element before assembly of the lip seal cover. Seal with INOXPA lip seal, M. • Disassembly the pump cover (09) and the seal cover (09A). - Page 25 Figure 8.3 Figure 8.4 Table 8.2: TLS pump clearances and tolerances. (mm) 0,15 0,15 0,35 TLS 1-25 ±0,05 ±0,05 ±0,05 ±0,05 ±0,05 0,15 TLS 1-40 ±0,05 ±0,05 ±0,05 ±0,05 ±0,05 0,15 0,15 0,35 TLS 2-40 ±0,05 ±0,05 ±0,05 ±0,05 ±0,05 0,15 TLS 2-50 ±0,05...
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Page 26: Adjusting The Lobes
ADJUSTING THE LOBES To adjust the lobes, the lantern unit and the geared motor must be removed from the support. For this purpose, the housing, the lobes, the pump cover and the seals must be disassembled first, as indicated in the relevant section. •... -
Page 27: Changing The Lip Seals
Figure 8.6 Figure 8.7 CHANGING THE LIP SEALS. • In order to change the lip seals (88), the housing, lobes and pump cover have to be disassembled first. See the corresponding section in the manual, and bleed the oil sump. •... -
Page 28: Technical Information
9. Technical Information. TECHNICAL DATA. mín. máx. s-100 máx. TYPE [min [min [mm] [mm] [bar] [m/s] [m/s] TLS 1-25 69,15 9,96 5,67 3,44 2,97 TLS 1-40 69,15 13,94 7,94 3,44 1,95 TLS 2-40 87,65 23,39 8,63 4,36 3,27 87,65 30,08 11,1 4,36 2,43... -
Page 29: Materials
MATERIALS. Parts in contact with the liquid. Part Item Material Material n. Pump housing AISI - 316 1.4408 Trilobe AISI - 316 1.4401 Pump cover AISI - 316 1.4408 Shaft sleeve AISI - 316 1.4401 Lobe screw AISI - 316 1.4401 Parts which can be in contact with the liquid. -
Page 30: Tls Pump Dimensions
TLS pump dimensions. speed reducer TYPE D (*) frame 0,55 - 0,75 SK 01/80 TLS 1-25 1” 1,1 – 1,5 SK 01/90 0,75 SK 01/80 TLS 1-40 1,1 – 1,5 SK 01/90 1½” 1,1 - 1,5 SK 20/90 TLS 2-40 SK 20/100 SK 20/90 TLS 2-50... -
Page 31: Tls Pump With Shroud Dimensions
TLS pump with shroud dimensions. speed reducer D (*) TYPE frame 0,55 - 0,75 SK 01/80 TLS 1-25 1” 1,1 – 1,5 SK 01/90 0,75 SK 01/80 TLS 1-40 1,1 – 1,5 SK 01/90 1½” 1,1 - 1,5 SK 20/90 TLS 2-40 SK 20/100 SK 20/90... - Page 32 TYPE TLS 1-25 1” TLS 1-40 1½” TLS 2-40 TLS 2-50 TLS 3-50 2” TLS 3-51 TLS 3-80 3” TLS 3-81 ED.17.10/00 9. TLS Technical Information 9.5...
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Page 33: Tls 1-25/1-40 Parts Diagram
TLS 1-25 / 1-40 Parts Diagram. 9. TLS Technical Information 9.6 ED.17.10/00... -
Page 34: Tls 1-25/1-40 Parts List
TLS 1-25 / 1-40 Parts List. Position Quantity Description Material Pump housing AISI-316 Trilobe AISI-316 Lantern GG-15 Drive shaft AISI-316 Driven shaft AISI-316 Support GG-15 AISI-304 Adjustable leg AISI-304 Speed reducer food AISI-304 Mechanical seal -rotating part- Mechanical seal -stationary part- Pump cover AISI-316 Seal cover... -
Page 35: Tls 2-40/2-50 Parts Diagram
TLS 2-40 / 2-50 Parts Diagram. 9. TLS Technical Information 9.8 ED.17.10/00... -
Page 36: Tls 2-40/2-50 Parts List
TLS 2-40 / 2-50 Parts List. Position Quantity Description Material Pump housing AISI-316 Trilobe AISI-316 Lantern GG-15 Drive shaft AISI-316 Driven shaft AISI-316 Support GG-15 AISI-304 Adjustable leg AISI-304 Speed reducer food AISI-304 Mechanical seal -rotating part- Mechanical seal -stationary part- Pump cover AISI-316 Seal cover... -
Page 37: Tls 3-50/3-80 Parts Diagram
TLS 3-50 / 3-80 Parts Diagram. 9. TLS Technical Information 9.10 ED.17.10/00... -
Page 38: Tls 3-50/3-80 Parts List
TLS 3-50 / 3-80 Parts List. Position Quantity Description Material Pump housing AISI-316 Trilobe AISI-316 Lantern GG-15 Drive shaft AISI-316 Driven shaft AISI-316 Support GG-15 AISI-304 Adjustable leg AISI-304 Speed reducer food AISI-304 Mechanical seal -rotating part- Mechanical seal -stationary part- Pump cover AISI-316 Seal cover... -
Page 39: Tls 3-51/3-81 Parts Diagram
TLS 3-51 / 3-81 Parts Diagram. 9. TLS Technical Information 9.12 ED.17.10/00... -
Page 40: Tls 3-51/3-81 Parts List
TLS 3-51 / 3-81 Parts List. Position Quantity Description Material Pump housing AISI-316 Trilobe AISI-316 Lantern GG-185 Drive shaft AISI-316 Driven shaft AISI-316 Support GG-15 AISI-304 Adjustable leg AISI-304 Speed reducer food AISI-304 Mechanical seal -rotating part- Mechanical seal -stationary part- Pump cover AISI-316 Seal cover... -
Page 41: Tls Shroud
TLS shroud. Position Quantity Description Material Shroud AISI-304 Supplement F-114 Screw Screw Hexagonal screw Spring washer O-ring 9. TLS Technical Information 9.14 ED.17.10/00... -
Page 42: Single Mechanical Seal
Single mechanical seal. Position Quantity Description Material Mechanical seal -rotating part- Mechanical seal -stationary part- Seal cover AISI-304 Shaft sleeve AISI-316 Countersunk screw Allen screw ED.17.10/00 9. TLS Technical Information 9.15... -
Page 43: Ptfe Lip Seal Tls
PTFE Lip seal TLS-1. Position Quantity Description Material Lip seal PTFE Seal cover AISI-304 Lip seal cover AISI-316 Shaft sleeve AISI-316 Lip seal ring AISI-316 Countersunk screw O-ring Flat seal 9. TLS Technical Information 9.16 ED.17.10/00... - Page 44 PTFE Lipseal TLS-2. Position Quantity Description Material Lip seal PTFE Seal cover AISI-304 Lip seal cover AISI-316 Shaft sleeve AISI-316 Allen screw O-ring ED.17.10/00 9. TLS Technical Information 9.17...
- Page 45 PTFE Lipseal TLS-3. Position Quantity Description Material Lip seal PTFE Seal cover AISI-304 Shaft sleeve AISI-316 Allen screw 9. TLS Technical Information 9.18 ED.17.10/00...
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Page 46: Inoxpa Lipseal
INOXPA Lipseal. Position Quantity Description Material Lip seal PTFE Seal cover AISI-304 Lip seal cover AISI-316 Shaft sleeve (support 1 and 2) AISI-316 Shaft sleeve (support 3) AISI-316 Countersunk screw Allen screw O-ring ED.17.10/00 9. TLS Technical Information 9.19... -
Page 47: Cleaning And Disinfection
10. Cleaning and Disinfection. GENERAL CONSIDERATIONS. Cleaning and disinfection of the installations is necessary and mandatory on completing any manufacturing process in the food industry. The use of an installation which is NOT cleaned or disinfected can cause contamination of the products. The cleaning cycles as well as the chemical products and procedures used will vary depending on the product and the manufacturing process. -
Page 48: Safety In Cleaning And Disinfection
SAFETY IN CLEANING AND DISINFECTION. Manual cleaning. • Disconnect the motor starting system before cleaning the pump. • Provide cleaning personnel with the most appropriate protective equipment -clothing, footwear, safety glasses. • Do not use toxic or inflammable solvents for cleaning the pump. •...
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