Related Manuals for KSB Delta Solo SVP
Summary of Contents for KSB Delta Solo SVP
- Page 1 Pressure Booster System KSB Delta Solo / KSB Delta Eco KSB Delta Solo SVP KSB Delta Eco SVP Installation/Operating Manual...
- Page 2 Subject to technical modification without prior notice. © KSB B.V., Alphen aan den Rijn, Nederland 13/09/2018...
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Page 3: Table Of Contents
6.4.1 Fitting an expansion joint ......................... 20 6.4.2 Installing a pressure reducer ...................... 21 Installing unpressurised inlet tanks ....................... 21 Fitting the dry running protection device .................... 22 Connection to power supply.......................... 23 6.7.1 Sizing the power cable ........................ 23 KSB Delta Solo / KSB Delta Eco 3 of 68... - Page 4 10.3 Warnings ................................. 56 10.4 Information messages ............................ 59 Related Documents .......................... 60 11.1 General assembly drawings/exploded views with list of components ............ 60 11.1.1 KSB Delta Solo SVP.......................... 60 11.1.2 KSB Delta Eco SVP .......................... 61 EU Declaration of Conformity ...................... 62 Certificate of Decontamination...................... 63 Commissioning Report.........................
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Page 5: Glossary
Dry running protection Dry running protection devices prevent the pump from being operated without the fluid to be handled, which would result in pump damage. KSB Delta Solo / KSB Delta Eco 5 of 68... -
Page 6: General
The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB Service centre to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance. -
Page 7: Key To Safety Symbols/Markings
In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. KSB Delta Solo / KSB Delta Eco 7 of 68... -
Page 8: Safety
All personnel involved must be fully qualified to install, operate, maintain and inspect the machinery this manual refers to. The responsibilities, competence and supervision of all personnel involved in installation, operation, maintenance and inspection must be clearly defined by the operator. KSB Delta Solo / KSB Delta Eco 8 of 68... -
Page 9: Consequences And Risks Caused By Non-Compliance With This Manual
▪ Pump pressure must have been released and the pump must have been drained. ▪ When taking the pressure booster system out of service always adhere to the procedure described in the manual. ▪ Decontaminate pressure booster systems which handle fluids posing a health hazard. KSB Delta Solo / KSB Delta Eco 9 of 68... -
Page 10: Unauthorised Modes Of Operation
EN/IEC 61000-6-3 Class B for private, business and commercial environments Second environment (industrial environments) EN/IEC 61000-6-4 Class A, Group 1 for industrial environments The frequency inverter meets the following requirements: An EMC plan must be devised. KSB Delta Solo / KSB Delta Eco 10 of 68... -
Page 11: Line Harmonics Requirements
▪ EN 61000-4-5: Electromagnetic compatibility (EMC) – Part 4-5: Testing and measurement techniques – Surge immunity test ▪ EN 61000-4-6: Electromagnetic compatibility (EMC) – Part 4-6: Testing and measurement techniques – Immunity to conducted disturbances, induced by radio-frequency fields KSB Delta Solo / KSB Delta Eco 11 of 68... -
Page 12: Software Changes
The software has been specially created for this product and thoroughly tested. Making changes or additions to the software or parts of the software is prohibited. This does not, however, apply to software updates supplied by KSB. KSB Delta Solo / KSB Delta Eco... -
Page 13: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 14: Return To Supplier
2. Separate and sort the pump materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. KSB Delta Solo / KSB Delta Eco 14 of 68... -
Page 15: Description
Code Description KSB Delta Eco Type series Number of pumps Size Number of stages Design Pressure booster system with variable speed system and KSB SuPremE motor 5.3 Name plate KSB Delta Eco 3/1508 KSB B. V. 48278598 Prod. 01/2018 1234567-01... -
Page 16: Configuration And Function
Function Either two or three pumps (2) are controlled and monitored by motor-mounted frequency inverters. As the demand increases or decreases, pumps are started and stopped automatically. As soon as the demand increases again after one pump has been stopped, another KSB Delta Solo / KSB Delta Eco 16 of 68... -
Page 17: Noise Characteristics
▪ Up to three vertical high-pressure centrifugal pumps with oval flange ▪ Powder-coated / epoxy resin-coated steel baseplate ▪ Integrated check valve per pump ▪ Discharge-side gate valve per pump ▪ Suction-side gate valve per pump KSB Delta Solo / KSB Delta Eco 17 of 68... -
Page 18: Dimensions
– Lockable master switch (repair switch) – Motor protection switch per pump – One frequency inverter per pump – Service interface for KSB ServiceTool 5.8 Dimensions For dimensions refer to the outline drawings of the pressure booster system. 5.9 Terminal wiring diagram For the terminal assignment refer to the circuit diagram. -
Page 19: Installation At Site
Do not install pressure booster systems next to sleeping or living quarters. The anti-vibration mounting of the pressure booster system provides adequate insulation against solid-borne noise. If expansion joints (KSB accessory) are used for damping vibrations, their fatigue strength (endurance limit) must be given due consideration. -
Page 20: Installing The Piping
Do not exceed the maximum suction lift of the pumps. 6.4.1 Fitting an expansion joint DANGER Sparks and radiant heat Fire hazard! ▷ Take suitable precautions to protect the expansion joint if any welding work is carried out nearby. KSB Delta Solo / KSB Delta Eco 20 of 68... -
Page 21: Installing A Pressure Reducer
Installation and location of an unpressurised inlet tank together with the pressure booster system are governed by the same rules applicable to the pressure booster system. Install the closed PE inlet tank (under atmospheric pressure) available as a KSB accessory as described in the installation instructions supplied with the tank. CAUTION... -
Page 22: Fitting The Dry Running Protection Device
1. Remove the wire jumper between DI1 (B4) and +24 V (B3). Connect an external dry running protection device (e.g. a float switch) in its place. ð When this connection type is used, the lack-of-water function must be adjusted. KSB Delta Solo / KSB Delta Eco 22 of 68... -
Page 23: Connection To Power Supply
Connect the pressure booster system to the power supply via terminals L1, L2, L3 and PE as shown in the enclosed circuit diagram. Observe the data on the name plate. For accessories and/or integrated machinery components, observe the relevant manufacturer's product literature. KSB Delta Solo / KSB Delta Eco 23 of 68... -
Page 24: Removing The Housing Cover
1. The protective cover for connecting the power and motor connection cables is push fit. Before connecting the power and motor connection cables, carefully pry open the protective cover using a wide screwdriver. Fig. 8: Removing the protective cover 2. Remove the protective cover. KSB Delta Solo / KSB Delta Eco 24 of 68... -
Page 25: Overview Of Terminal Strips
Fig. 10: Overview of terminal strips for 400 V/ 3~ variant with 2 relays Mains power supply and motor Control cables connection 230 V/ 1~ variant LINE MOTOR PE U MOTOR Fig. 11: Overview of terminal strips for 230 V/ 1~ variant Mains power supply and motor Control cables connection KSB Delta Solo / KSB Delta Eco 25 of 68... -
Page 26: Connection To Mains Power Supply And Motor
P TC MOTOR Fig. 12: Establishing the mains power supply and motor connections, size A, 400 V/3~ variant Mains connection Motor connection ① ② ③ PTC connection ④ Braking resistor ⑤ Motor PTC ⑥ Jumper for IT mains KSB Delta Solo / KSB Delta Eco 26 of 68... - Page 27 L1 L2 L3 P TC MOTOR Fig. 14: Establishing the mains power supply and motor connections, size B ① Mains connection ② Motor connection ③ PTC connection ④ Braking resistor Motor PTC Jumper for IT mains ⑤ ⑥ KSB Delta Solo / KSB Delta Eco 27 of 68...
- Page 28 ▷ Never touch terminals and plug-type connections of the motor connector. When directly connecting a motor cable to the designated motor terminals (U, V, W), the motor connector fitted at the factory must first be removed. KSB Delta Solo / KSB Delta Eco 28 of 68...
- Page 29 3. Close the opening in the heat sink using the kit accompanying the frequency inverter (comprising a cover, gasket and bolts/screws). NOTE IP55 enclosure protection as specified in the technical data is only provided if the cover has been fitted properly. KSB Delta Solo / KSB Delta Eco 29 of 68...
- Page 30 6 Installation at Site 6.7.5.2 Retrofitting a frequency inverter for a KSB SuPremE B2 motor (for sizes C only) The heat sink is closed with a plug. The following steps must be carried out to retrofit for a KSB SuPremE B2 motor.
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Page 31: Establishing An Earth Connection
5. Connect the motor cables as described. Fig. 22: Inserting motor cables 6. Connect the PTC cables that are supplied as standard with the KSB SuPremE B2 motor. 7. Close the frequency inverter with the protective cover and the housing cover. -
Page 32: Commissioning/Start-Up/Shutdown
For extensive or branched piping systems the pressure booster system should preferably be flushed either before installation, or flushing should be restricted to a limited area. Commissioning should be carried out by specialist KSB staff. KSB Delta Solo / KSB Delta Eco 32 of 68... - Page 33 14. Close the discharge-side shut-off element, causing all pumps to stop. NOTE Minor leakage of the mechanical seals during commissioning is normal and will cease after a short period of operation. KSB Delta Solo / KSB Delta Eco 33 of 68...
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Page 34: Switching On The Pressure Booster System
As long as the pressure booster system is out of operation, water is supplied directly at p through the pressure booster system. Set the master switch to "0". NOTE Drain the pressure booster system for prolonged shutdown. KSB Delta Solo / KSB Delta Eco 34 of 68... -
Page 35: Operation
Displays information on frequency inverter operation Operating keys Toggling operating modes Navigation keys Navigation and parameter setting 8.1.1 Display AUTO 1/min °C bar Fig. 26: Main screen (example) Operating point display Type of control Display of the current operating mode KSB Delta Solo / KSB Delta Eco 35 of 68... - Page 36 ▪ The wrench icon shows that you have logged in as a customer. Parameter value example: Setpoint (Closed-loop Control) Message example: Dry running (E13): ▪ A message is identified by the letter E (Error) and a unique number. AUTO 1/min Message example: Dry running KSB Delta Solo / KSB Delta Eco 36 of 68...
- Page 37 ▪ Press the OK or ESC key to go from digit to digit. Press the ESC key to go back. Changes are rejected. Pressing the OK key for the right-hand digit takes you back to the main screen. KSB Delta Solo / KSB Delta Eco 37 of 68...
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Page 38: Main Screen
Fig. 27: Selecting and displaying operating values on the main screen Parameter number for speed (1-2-1-1) Current speed [rpm] Parameter number for motor input power (1-2-1-2) Current power input of motor in kW Parameter number for motor current (1-2-1-5) Current motor current in A KSB Delta Solo / KSB Delta Eco 38 of 68... -
Page 39: Settings Menu
NOTE The standard control panel is designed to be used for simple settings only (e.g. setting the setpoint). We recommend using the KSB ServiceTool for more extensive configuration tasks. Opening the Settings menu: Press and hold the ESC key and press OK. - Page 40 0000 1-1-1 Customer Login Log in as customer Customer service parameters can only be accessed using the KSB ServiceTool and the appropriate dongle. NOTE If no keys are pressed for five minutes, the system will automatically return to the Standard access level..
- Page 41 ▪ 1 = ON locked without a valid login (customer). Locking operating keys The operating keys of the control panel can be locked via the 3-1-2-2 parameter to prevent unauthorised operation or unauthorised acknowledgement of alerts. KSB Delta Solo / KSB Delta Eco 41 of 68...
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Page 42: Service Interface And Led Traffic Light Function
LED traffic light function The LED traffic light function provides information about the current operating status of the frequency inverter. Table 18: LED description Description One or more than one alert is active Amber One or more than one warning is active Green Steady light: Trouble-free operation KSB Delta Solo / KSB Delta Eco 42 of 68... -
Page 43: Servicing/Maintenance
Always observe the safety instructions and information. Observe the operating manual of the pump when performing work on the pumps. In case of damage you can always contact our service staff. KSB Delta Solo / KSB Delta Eco 43 of 68... -
Page 44: Inspection Contract
Never use force when dismantling and re-assembling the pressure booster system. 9.1.1 Inspection contract For all inspection and servicing work to be carried out at regular intervals we recommend taking out the inspection contract offered by KSB. Contact your Service Partner for details. Checklist for commissioning/start-up, checklist for inspection 9.2 Servicing/Inspection... -
Page 45: Checklist For Inspection
= 5 bar: pre-charge pressure 5 x 0.9 = 4.5 bar start = 2 bar: pre-charge pressure 2 x 0.8 = 1.6 bar start CAUTION Pre-charge pressure too high Damage to accumulator! ▷ Observe data provided by accumulator manufacturer (see name plate or operating manual of accumulator). KSB Delta Solo / KSB Delta Eco 45 of 68... -
Page 46: Replacing The Non-Return Valve
6. Use a suitable tool to screw the body parts of the non-return valve into each other to shorten the length of the body. Fig. 32: Removing the body 7. Remove the body of the non-return valve. KSB Delta Solo / KSB Delta Eco 46 of 68... - Page 47 12. Use a suitable tool to loosen the screwed connection of the body parts of the non-return valve to extend the body length. Fig. 35: Verifying the alignment 13. Verify the correct alignment. Fig. 36: Fitting the screw KSB Delta Solo / KSB Delta Eco 47 of 68...
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Page 48: Mounting The Manifold In A Mirrored Position
3. Place a suitable container under the drain connections. 4. Open the drain connections. To do so, observe the pump's operating manual. Fig. 37: Removing the bolts 5. Remove the bolts connecting the two oval flanges to the pumps. Sealant for taps KSB Delta Solo / KSB Delta Eco 48 of 68... - Page 49 Fig. 39: Loosening the EF locknuts EF locknut 7. Loosen the EF locknuts at the shut-off valves by half a turn, exposing the O-ring. Fig. 40: Turning the pressure measuring set Pressure measuring set Lever of the shut-off valve KSB Delta Solo / KSB Delta Eco 49 of 68...
- Page 50 Fig. 41: Turning the shut-off valves Shut-off valve 10. Turn the shut-off valves by 180°. Now, turn the complete manifold including valves by 180°. Fig. 42: Turning the pressure measuring set Pressure measuring set KSB Delta Solo / KSB Delta Eco 50 of 68...
- Page 51 11. Turn the pressure measuring set by a last 90°. 12. If the pressure gauge and/or pressure sensors have been removed, connect them again. ð The manifold is now fitted in a mirrored position. KSB Delta Solo / KSB Delta Eco 51 of 68...
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Page 52: Trouble-Shooting
If problems occur that are not described in the following table, consultation with the KSB customer service is required. A Mains fuse rating too small for the nominal mains current. B Motor does not start. -
Page 53: Alerts
Message Description Behaviour code Thermal motor protection PTC has tripped Self-acknowledging (configurable) Overvoltage Impermissible overvoltage (mains) Partially self- acknowledging Undervoltage Impermissible undervoltage (mains) Partially self- acknowledging Phase failure (motor) Phase failure (motor) Non-self- acknowledging KSB Delta Solo / KSB Delta Eco 53 of 68... - Page 54 No master control Failure of actual value sensor/ Broken wire/ Local/ Self-acknowledging No redundancy No matching motor data The extended KSB SuPremE motor data could not Self-acknowledging available be determined. No motor data available The motor data is not set...
- Page 55 Check swing check valve. supplied with current. Overcurrent/ Mains power supply connected incorrectly Connect mains power supply to L1, L2, L3, PE. dynamic overload Motor terminal board wired incorrectly (delta/ Wire motor terminal board correctly. protection star) KSB Delta Solo / KSB Delta Eco 55 of 68...
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Page 56: Warnings
Please note: Approx. 10 % tolerance is permissible. Pump runs in reverse when motor is not Check swing check valve. supplied with current. No master control KSB device bus wired incorrectly (interruption, Re-wire properly. short circuit) Sensor connected incorrectly (actual value Connect sensor correctly. failure) No main pump recognised in system Define role in multiple pump system. - Page 57 Set carrier frequency to permissible range. high Ambient temperature of frequency inverter Impermissible operating range; mind power > 50 °C derating. Fluctuating DC link voltage when pump is Check mains voltage quality. not running KSB Delta Solo / KSB Delta Eco 57 of 68...
- Page 58 Check swing check valve. is not supplied with current Motor voltage output is too low at Check line input voltage; enter nominal load, < 380 V at nominal motor current at 380 V mains load voltage; fit larger-sized motor. KSB Delta Solo / KSB Delta Eco 58 of 68...
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Page 59: Information Messages
E105 Factory-set defaults Factory-set defaults are being loaded. Self-acknowledging loaded E106 User settings 1 loaded User settings 1 were loaded. Non-self-acknowledging E107 User settings 2 loaded User settings 2 were loaded. Non-self-acknowledging KSB Delta Solo / KSB Delta Eco 59 of 68... -
Page 60: Related Documents
11 Related Documents 11 Related Documents 11.1 General assembly drawings/exploded views with list of components 11.1.1 KSB Delta Solo SVP 79-2 742.02 742.01 743.90 79-2 Fig. 43: KSB Delta Solo SVP Table 26: List of components Part No. Description Part No. Description... -
Page 61: Ksb Delta Eco Svp
11 Related Documents 11.1.2 KSB Delta Eco SVP 79-2 743.90 742.02 742.01 743.90 Fig. 44: KSB Delta Eco SVP Table 27: List of components Part No. Description Part No. Description 79-2 Measuring transducer Pump O-ring Pressure gauge Accumulator 742.01/.02 Check valve Anti-vibration pad 743/.90... -
Page 62: Eu Declaration Of Conformity
2401 LJ Alphen aan den Rijn (The Netherlands) The manufacturer herewith declares that the product: KSB Delta Solo SVP, Delta Eco SVP Serial number: 06/2018 0000000-0001 - 52/2020 9999999-9999 ▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 63: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields KSB Delta Solo / KSB Delta Eco 63 of 68... -
Page 64: Commissioning Report
14 Commissioning Report 14 Commissioning Report The KSB pressure booster system specified below was today commissioned by the undersigned, authorised KSB customer service engineer who created this report. Pressure booster system details Type series ............................Size ............................Serial number ............................ -
Page 65: Index
Standard control panel 35 Intended use 8 Interference emissions 10 IT mains 28 Terminal strip 22, 25 Thermal motor protection Size A 26, 27 Jumper 28 Size C 28 Traffic light 42 Key to safety symbols/markings 7 Warnings 7, 56 Graphical control panel 42 Warranty claims 6 LED display 42 KSB Delta Solo / KSB Delta Eco 65 of 68... - Page 68 KSB B.V. Kalkovenweg 13 2401 LJ Alphen aan den Rijn (Netherlands)
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