INOXPA KIBER KSF Series Service And Maintenance Instructions

Progressive cavity pump

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INSTALLATION, SERVICE AND MAINTENANCE

INSTRUCTIONS

PROGRESSIVE CAVITY PUMP

KIBER KSF KSFT

c/Telers, 54 Aptdo. 174

E-17820 Banyoles

Girona (Spain)

Original Manual

01.611.30.06EN

(0) 2013/10

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Page 1 INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS PROGRESSIVE CAVITY PUMP KIBER KSF KSFT c/Telers, 54 Aptdo. 174 E-17820 Banyoles Girona (Spain) Original Manual 01.611.30.06EN (0) 2013/10...
Page 2: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY The manufacturer: c/ Telers, 57 17820 Banyoles (Girona), Span herewith declares that the machine: KIBER KSF – KSFT Progressive Cavity pump with the serial number: ________________ conforms to the relevant provisions of the following directives: Machinery Directive 2006/42/EC (RD 1644/2008) Low voltage Directive 2006/95/EC Electromagnetic Compatibility Directive 2004/108/EC Applicable harmonised Standards:...
Page 3: Start-Up Instructions
KIBER KSF / KSFT pumps. The information provided in this Instructions Manual is based on updated facts. INOXPA reserves the right to modify this Instructions Manual without prior notice. 1.2. START-UP INSTRUCTIONS This Instructions Manual contains vital and useful information for properly operating and maintaining your pump.
Page 4 The use of other parts will release the manufacturer from any liability. The service terms can only be changed with prior written authorisation from INOXPA. When in doubt, or if you need more detailed information on specific matters (adjustment, assembly, disassembly, etc.), please do not hesitate to contact us.
Page 5 2. Index Safety 1.1. Instructions manual ....................... 3 1.2. Start-up instructions ...................... 3 1.3. Safety .......................... 3 1.4. General safety instructions ..................... 3 Index General information 3.1. Description ........................6 3.2. Range of applications ....................6 Installation 4.1. Reception of the pump ....................7 4.2.
Page 6: General Information
3. General information 3.1. DESCRIPTION With a compact and robust design, INOXPA’s KSF/KSFT progressive cavity pumps form part of our range of positive- displacement pumps with helical rotor, intended for viscous fluids. The hydraulic parts that form the pump are the rotor and the stator. The rotor is a round-section worm. The stator has two ribs and its pitch doubles that of the rotor, thus allowing empty cavities between the stator and the rotor.
Page 7: Installation
4. Installation 4.1. RECEPTION OF THE PUMP INOXPA cannot be held responsible for the damage sustained by the equipment during transport or unpacking. Please visually check that the packaging is not damaged. The pump package includes the following documents: ...
Page 8 4.3. LOCATION Place the pump as close as possible to the suction tank, and if possible below the fluid level. Place the pump so as to allow around it space enough to access the pump and the motor. (See Chapter 8 Technical Specification for dimensions and weight).
Page 9: Electric Wiring
4.6. ELECTRIC WIRING The connection of the electrical motors must be performed by a qualified operative. Take all necessary precautions to prevent the failure of connections and cables. The electrical equipment, the terminals and the components of the control systems may still bear electrical current when powered off.
Page 10 The single stage pump has the overflow valve calibrated at 6 bar and at 10 bar for the double stage ones. In both cases this is the maximum pressure. The pump always leaves INOXPA with by-pass mounted to work with the aspiration in the pump casing and the impulsion ahead.
Page 11: Operating Problems
The following table provides solutions to problems that might arise during the operation of the pump. The pump is assumed to have been properly installed and be suitable for the relevant application. Please contact INOXPA if technical assistance is required. Operating problems...
Page 12: Maintenance
7. Maintenance 7.1. GENERAL Like any other machine, this pump requires maintenance. The instructions included in this manual cover the identification and replacement of spare parts. These instructions are intended for the maintenance personnel and those responsible for the supply of spare parts. Technical specification Please carefully read Chapter 8 All replaced materials must be disposed of /recycled in accordance to the applicable local...
Page 13: Disassembly / Assembly Of The Pump
7.3.2. Automatic SIP (sterilization-in-place) The process of sterilization with steam is applied to all the equipment including the pump. Do NOT start the pump during the process of sterilization with steam. The parts/materials suffer no damage if the indications specified in this manual are observed. No cold liquid can enter the pump till the temperature of the pump is lower than 60°C (140°F).
Page 14 7.4.1.B Heavy duty transmission (only optional for KSF) Disassembly Loosen the nuts (54) and remove the leg (07) and the discharge nozzle (34). Pull out the tie bars (29/29A) and then remove the stator (22); if necessary secure the rotor (21) by holding the shaft complement (26). Remove the screws (52) and the washers (53).
Page 15 Pump type KSF-20 KSF-25/30 16.5 KSF-40/50 KSF-60/80 25.5 CAUTION! When mounting the new seal, plunge the parts and seals in soapy water to facilitate sliding of both the stationary and the rotary parts. 7.4.3. Cooled mechanical seal Disassembly First follow the disassembly procedure described in section 7.4.1. If the protections (47A) were not removed previously, remove them now.
Page 16 7.4.4. Double mechanical seal Disassembly First follow the disassembly procedure described in section 7.4.1. First remove the protections (47A). Remove the nuts (54A); now the cap of the double seal is loose (10A). Remove the seal cover (10), the fixed part of the inside seal (08A) will remain housed inside the cap (10A).
Page 17 First open radially, then axially Figure 7.1 Figure 7.2 The rings (08C) must be in contact with each other, and the cuts of each ring must be arranged against each other forming a 120º angle. Insert the gland packing (37) and fit the pins (55A) and nuts (57) avoiding to fasten them excessively. Mount this assembly to the shaft (05).
Page 18: Technical Specifications
8. Technical specifications 8.1. TECHNICAL SPECIFICATIONS Maximum viscosity ............... 1,000,000 mPa.s. Maximum temperature ............+85ºC (NBR) +185 ºF (NBR) Sound level ................60-80 dB(A) Suction / discharge connections ........….. DIN 11851 Use special protection when the noise level in the operation area exceeds 85 dB(A). Materials Parts in contact with pumped material ........
Page 19 8.1.1. Particles size Only soft particles can be pumped. Recommended Inside diameter of Maximum nominal Pump type nominal sphere size connections [mm] sphere size [mm] [mm] KS-20 KS-25 KS-30 KS-40 60.5 KS-50 KS-60 97.5 KS-80 97.5 8.2. WEIGHTS Pump Weight Pump Weight Pump...
Page 20 8.4. KSF PUMP DIMENSIONS Drive coupling dimensions Type Mín Max Mín KSF-20 KSF-25 KSF-30 KSF-40 KSF-50 KSF-60 KSF-80 Type KSF-20 1½” 2KSF-20 KSF-25 2” 2KSF-25 KSF-30 2” 2KSF-30 KSF-40 2½” 2KSF-40 1050 KSF-50 3” 2KSF-50 1190 1021 KSF-60 1115 4” KSF-80 1245 1063...
Page 21 8.5. DIMENSIONES BOMBA KSFT 4 x Ø D ØI Type KSFT-20 1½” 2KSFT-20 KSFT-25 2” 2KSFT-25 KSFT-30 2” 2KSFT-30 1008 481 KST-40 1075 452 2½” 2KSFT-40 1265 642 413 1115 KSFT-50 1151 528 3” 2KSFT-50 1405 782 534 1236 KSFT-60 1445 643 330 1283 146 4”...
Page 22 8.6. KSF PUMP 8.Technical specifications 2013/10...
Page 23 8.7. PARTS LIST KSF Position Description Quantity Material Pump casing AISI 316L Flange support GG-25 AISI 304 Mechanical seal Seal cover AISI 316L Rotor AISI 316L Stator Black NBR Connecting rod AISI 316L Shaft complement AISI 316L Bolt AISI 316L Upper tie bar AISI 304 Lower tie bar...
Page 24 8.8. DESPIECE BOMBA KSFT 8.Technical specifications 2013/10...
Page 25 8.9. PARTS LIST KSFT Position Description Quantity Material Pump casing AISI 316L Flange support GG-25 AISI 304 Mechanical seal Seal cover AISI 316L Rotor AISI 316L Stator Black NBR Feeder screw AISI 316L Shaft complement AISI 316L Bolt AISI 316L Upper tie bar AISI 304 Lower tie bar...
Page 26 8.10. HEAVY DUTY TRANSMISSION Position Description Quantity Material Pump shaft AISI 316L Transmission shield bushing AISI 316L Rotor AISI 316L Connecting rod AISI 316L Bolt AISI 316L Safe ring AISI 316L Transmission bushing AISI 316L O-ring O-ring (*) Recommended spare parts 8.Technical specifications 2013/10...
Page 27 8.11. COOLED MECHANICAL SEAL Position Description Quantity Material Cooled seal cover AISI 316L Lip seal Racord AISI 316 (*) Recommended spare parts 2013/10 8.Technical specifications...
Page 28: Double Mechanical Seal
8.12. DOUBLE MECHANICAL SEAL Position Description Quantity Material Inside mechanical seal Outside mechanical seal Double seal cover AISI 316L Double seal back cover AISI 316L Hexagonal nut Threaded rod O-ring Racord BSPT AISI 316 (*) Recommended spare parts 8.Technical specifications 2013/10...
Page 29: Gland Packing
8.13. GLAND PACKING Position Description Quantity Material Gland packing 5 rings Packing box AISI 316L Gland AISI 316L Self-locking nut (*) Recommended spare parts 2013/10 8.Technical specifications...
Page 30 Насосы — Винтовые насосы Kiber KS, Kiber KSF http://k-tep.com.ua/  k-tep@ukr.net  МТС +38 066 9076563  Kиевстар +38 098 3676414 Skype: k-teppumps Замечания Условия поставки: DDP склад г. Киев Заметки Время поставки рассчитано согласно дате предложения и изменяется в зависимости от даты подтверждения...

INOXPA KIBER KSF Series Service And Maintenance Instructions

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