Rockwell Automation Allen-Bradley PowerFlex 7000 Installation Instructions Manual
Medium voltage ac drive, transportation and handling procedures
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Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 7000
- Page 1 Installation Instructions Original Instructions PowerFlex 7000 Medium Voltage AC Drive Transportation and Handling Procedures Bulletin Numbers 7000A, 7000, 7000L...
- Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
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Page 3: Table Of Contents
Further Instructions ......... . . 26 Rockwell Automation Publication 7000-IN008D-EN-P - August 2019... - Page 4 Table of Contents Notes: Rockwell Automation Publication 7000-IN008D-EN-P - August 2019...
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Page 5: Preface
• Technical Data: additional troubleshooting, parameters, and specification information for MV variable frequency drives. Rockwell Automation provides the site- and installation-specific electrical and design information to the customer during the order process cycle. Rockwell Automation Publication 7000-IN008D-EN-P - August 2019... -
Page 6: General Precautions
Failure to comply may result in personal injury and/or equipment damage. Commissioning Support After installation, Rockwell Automation Medium Voltage Support is responsible for commissioning activities for the PowerFlex 7000 product line. Phone: 519-740-4790 Option 1 for technical support and option 4 for startup and field modification inquiries. -
Page 7: Additional Resources
Provides general guidelines for installing a Rockwell publication 1770-4.1 Automation industrial system. Product Certifications website: rok.auto/certifications Provides declarations of conformity, certificates, and other certification details. You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page. Rockwell Automation Publication 7000-IN008D-EN-P - August 2019... - Page 8 Preface Notes: Rockwell Automation Publication 7000-IN008D-EN-P - August 2019...
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Page 9: General Handling Information
Installation Manual for your PowerFlex™ 7000 drive. Read this guide before attempting to move the drive. The instructions help you safely inspect and transport your Rockwell Automation medium voltage product to its installation site. Failure to follow the procedures within this guide can result in personal injury or death, damage to the drive and potential economic loss. -
Page 10: Shipping Details
When your drive arrives, remove the packing and check for damage that can occur during shipping. Report any damage immediately to your carrier’s claims office as soon as possible after receiving the drive. Rockwell Automation offers reasonable assistance to resolve damage claims. - Page 11 21 mm (0.8 in.) If the shock indicator is blue, contact Rockwell Automation Product Support Group. The drive can have internal damage if it experienced physical shock during shipping or installation. If the indicator does not indicate shock, you should still perform a full inspection and verification in accordance with the pre-commissioning process outlined in the PowerFlex 7000 [A/B/C] drive Installation Guide.
- Page 12 Chapter 1 Receiving and Storing Procedures Figure 2 - Drive with Top Lifting Angles Figure 3 - Drive with Bottom Attachments Rockwell Automation Publication 7000-IN008D-EN-P - August 2019...
- Page 13 Receiving and Storing Procedures Chapter 1 Figure 4 - Lifting Bar and Locking Collar Location (mm [in].) Figure 5 - Tandem Fork-loading; Note Lift Bars and Shackles on Drive Base Rockwell Automation Publication 7000-IN008D-EN-P - August 2019...
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Page 14: Export Crate
105 kg (230 lb) 7 m (23 ft) 175 x 100 x 10 mm (7 x 4 x 0.375 in.) 140 kg (308 lb) Install the lifting angles prior to moving the drive. Rockwell Automation Publication 7000-IN008D-EN-P - August 2019... - Page 15 Figure 8 - Installing Fasteners from Lifting Angle (four 5/8 in.-11 bolts per drive cabinet) 5/8 in.- 11 Grade 8 Lifting Angle Pair Lockwasher Washer Spacer Figure 9 - Bolt Lifting Angles Together. Bolt all Vertical Slots. Rockwell Automation Publication 7000-IN008D-EN-P - August 2019...
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Page 16: Accessories
Magnetic devices such as DC link, common mode choke, or line reactors can ship separately from the drive because of weight. Install these items once you install the drive in its permanent location. Rockwell Automation Publication 7000-IN008D-EN-P - August 2019... -
Page 17: Storage
Relative humidity must not exceed 95%, non-condensing. Rockwell Automation recommends that you store the drive in a heated/ climate-controlled building with regulated air circulation to avoid damage. - Page 18 Chapter 1 Receiving and Storing Procedures Notes: Rockwell Automation Publication 7000-IN008D-EN-P - August 2019...
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Page 19: Planning
IMPORTANT Improperly leveled sites can inhibit proper set-up by introducing misalignments in joining hardware or interfering with latch and interlock operations. Rockwell Automation strongly recommends that you contract professional Rigging Contractor riggers with suitably-rated lifting equipment to move the drive to its final installation site. -
Page 20: Overhead Lifting
3. You can also use a spreader bar to lift the equipment. Confirm that the spreader beam has a load rating adequate for the equipment. 4. Lift the equipment a minimal amount to verify that it is properly secured and balanced before moving the equipment further. Rockwell Automation Publication 7000-IN008D-EN-P - August 2019... - Page 21 6. To minimize risk, only lift the drive high enough to clear obstacles. There is some tilt due to uneven weight distribution within the drive. 7. Lower the equipment for installation on a level floor. Figure 12 - Top Lifting 45º Maximum Rockwell Automation Publication 7000-IN008D-EN-P - August 2019...
- Page 22 ATTENTION: Drives can contain heavy equipment that could adversely be affected by tilting the load too far. Such tilting can result in personal injury or equipment damage. Rigging equipment must accommodate uneven weight distribution within the drive (Figure 14). Rockwell Automation Publication 7000-IN008D-EN-P - August 2019...
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Page 23: Rod Or Pipe Rollers
2. Carefully ease the shipping skid over the roller pipes until the entire drive weight rests on the roller pipes. 3. Roll the drive to its designated location. Steady the load to prevent tipping. Rockwell Automation Publication 7000-IN008D-EN-P - August 2019... -
Page 24: Fork Lift Trucks
Move larger drives with two forklift trucks operating in tandem. Figure 16 - Tandem Fork-loading 1. Insert forks into the shipping skid openings from the rear of the drive. Rockwell Automation Publication 7000-IN008D-EN-P - August 2019... -
Page 25: Removing Wooden Skids
5/8 in.-11 hardware. Reinstall the 5/8 in. bolts in their holes in the top of the drive to seal the bolt-holes (Figure 17). Figure 17 - Insert Bolts Rockwell Automation Publication 7000-IN008D-EN-P - August 2019... -
Page 26: Items Shipped Loose
Failure to correctly anchor the cabinet can result in damage to the equipment or injury to personnel. Contact the area Rockwell Automation sales office if you do not have these documents. Items Shipped Loose Some items can ship loose. These are typically roof-mounted items removed for shipment. - Page 28 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, PowerFlex, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400...
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