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Related Manuals for SystemAir Geniox Series
Summary of Contents for SystemAir Geniox Series
- Page 1 Geniox Air handling unit User Manual Part number of this manual 90925500 Document in original language | Order number output...
- Page 2 output |...
- Page 3 12 Connection of fan motor and set-up manual for frequency converter 13 Commissioning protocol – proposal (in separate cover) 14 Report with data from final functional test on the Systemair factory (in separate cover, if control system was delivered) 15 Short description of main components in the control system 16 Wiring diagram (in separate cover, if control system was delivered) 17 Operator’s guide (how to use the Systemair control panel) (in separate cover, if control system was delivered)
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Page 4: Table Of Contents
Contents A Manufacturer............................1 B Name of machines ..........................1 C Declaration of Conformity - example ......................2 D General descriptions, dangers and warnings ....................3 Overview via pictograms on the inspection side of the unit ...............3 D.1.1 Where are pictograms placed on the units.................3 D.1.2 Weight of each section and production number –... - Page 5 Damper motors......................35 K.6.14 Filter guards ......................35 K.6.15 Room temperature sensors..................35 K.6.16 Frost protection......................35 K.6.17 Systemair Control Panel - SCP..................36 K.6.18 Cooling recovery ....................... 36 K.6.19 Free cooling ......................36 K.6.20 Alarm signal ......................36 K.6.21 Heat recovery ......................
- Page 6 Indication of operation mode via red and green LED as well as test of motor......9-2 9.1.3 Copy of the label with information about connection of cables..........9-3 Assemble the Systemair casing for Geniox 22, Geniox 24 and Geniox 27 ..........9-3 Assemble divided rotor for Geniox 29 and Geniox 31..............9-4 output |...
- Page 7 Diagnostic/faults ....................12-6 Annex 13 Commissioning protocol – proposal (in separate cover)............... 13-1 Annex 14 Report with data from final functional test on the Systemair factory (in separate cover, if control system was delivered) ........................14-1 Annex 15 Short description of main components in the control system ............15-1 15.1 Geniox units delivered in several sections ................
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Page 9: A Manufacturer
Responsible for documentation: Ulf Bang Name of machines This manual is about Systemair air handling units called Geniox 10, Geniox 11, Geniox 12, Geniox 14, Geniox 16, Geniox 18, Geniox 20, Geniox 22, Geniox 24, Geniox 27, Geniox 29 and Geniox 31. -
Page 10: C Declaration Of Conformity - Example
| Declaration of Conformity - example Declaration of Conformity - example The manufacturer: Systemair A/S Ved Milepælen 7 DK - 8361 Hasselager Hereby declares that, air handling units of the flowing types: DANVENT DV10, DANVENT DV15, DANVENT DV20, DANVENT DV25, DANVENT DV30, DANVENT DV40, DANVENT DV50, DANVENT DV60, DANVENT DV80, DANVENT DV100, DANVENT DV120, DANVENT DV150, DANVENT DV190 and DANVENT DV240. -
Page 11: D General Descriptions, Dangers And Warnings
General descriptions, dangers and warnings | General descriptions, dangers and warnings Geniox air handling units are order specific machines available in thousands of different configurations. Only a few ex- amples of machine configurations are described below. The air handling units are intended for the transport and treat- ment of air between -40 °C and + 40 °C. -
Page 12: Weight Of Each Section And Production Number - Example For The Geniox Unit
| General descriptions, dangers and warnings Position Description Symbol Damper - supply air Filter - supply air Fan- supply air Heating battery - supply air Fan - extract air Heat exchanger Filter – extract air Damper – extract air Integrated control system in a cabinet behind this inspections door. D.1.2 Weight of each section and production number –... -
Page 13: Pictograms For All Available Functions In The Units
General descriptions, dangers and warnings | D.1.4 Pictograms for all available functions in the units Description Symbol GenioxA Damper GenioxB Damper GenioxM Damper for mixing GenioxP Damper for mixing GenioxG Panel filter GenioxF Bag filter GenioxC Rotary heat exchanger GenioxQ Plate heat exchanger (cross flow and counter flow) GenioxR Run around heat exchanger... -
Page 14: Pictograms About Warnings And Dangers On The Units
| General descriptions, dangers and warnings Description Symbol GenioxD Silencer GenioxX Humidifier D.1.5 Pictograms about warnings and dangers on the units Pictograms according to EN1886 about Warning Warning about danger by rotating parts Warning Warning about danger by electricity Warning Warning about danger by heat Data about the unit according to cards and labels in and on the unit D.2.1... -
Page 15: Label With Data About The Cabinet - Example
Label with data about the cabinet — example. An example of the label that is always placed on or with the cabinet Systemair A/S Systemair declares hereby that the cabinet is in conformity with: N60439-1 SBB Low voltage panels: EN60204-1... -
Page 16: Symbols In The Flowchart And Explanation About The Symbols
| General descriptions, dangers and warnings D.2.4 Symbols in the flowchart and explanation about the symbols Description Symbol Temperature sensor - PT1000 Damper motor — on/off Damper motor – 0-10V Filter guard - digital Pressure transmitter – 0-10V Sensor for relative humidity – 0-10V Sensor for CO2 –... -
Page 17: Example Of Label Placed On Or With The Cabinet - Terminal Plan For External Components
General descriptions, dangers and warnings | D.2.5 Example of label placed on or with the cabinet – Terminal plan for external components Hand terminal The hand terminal is delivered in a cardboard box containing the other external components. This cardboard box is usu- ally, but not always, placed in the section with the supply air fan. -
Page 18: Ordinary Automatically Operation - Only Manual Operation By New Parameters
| Drawings, diagrams, guides and instructions for the use, maintenance and repair Ordinary automatically operation – only manual operation by new parameters The unit is operating fully automatically and manual operation includes only selection of new parameters via the but- tons on the hand terminal. -
Page 19: H Unintended Use And Misuse - Inappropriate Applications For The Machine
Unintended use and misuse – inappropriate applications for the machine | • Offices • teaching rooms • hotels • shops • homes and similar comfort zones Unintended use and misuse – inappropriate applications for the machine Units for outdoor installation must be specified and ordered for outdoor installation. The units must not be used in envi- ronments that exceed corrosion class C4 according to EN ISO 12944-2, and for transport of solid particles. -
Page 20: Unloading By Crane
| Instructions for unloading on the site as well as installation and connection I.1.2 Unloading by crane AHU delivered on transport pallet must be lifted by straps as shown in the illustration. I.1.3 Transport of unit without base frame on the site Units without base frame are always delivered in sections with each section on a pallet. - Page 21 Instructions for unloading on the site as well as installation and connection | This type of bracket at the bottom of Geniox units in the sizes 20 to 31 is reinforced for lifting the unit. Mount a shackel in each of the 4 brackets that should be suitable for lifting the weight of the section.
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Page 22: Roof Unit With Pvc Roof
| Instructions for unloading on the site as well as installation and connection Look at the backside of the bracket for lifting and assem- bling Geniox units in the sizes 20 — 31. Check that each of the 4 brackets is mounted on the horizontal profiles by screws with M6 mm thread and on the vertical profiles by 6 mm tap tights. -
Page 23: Roof Unit With Steel Roof
Instructions for unloading on the site as well as installation and connection | I.1.8 Roof unit with steel roof Caution For units with steel plate roof, the steel plates are delivered uninstalled on a separate pallet. Do not step or walk on the plates. -
Page 24: Supporting Surface
Outdoor units must be installed on 218 mm high base frames and are always fitted to the AHU sections. Hot-dip galvan- ized base frames are recommended for outdoor units. Systemair delivers these base frames without the above men- tioned adjustable feet. -
Page 25: Installation On The Site Of Unit Sections At The Base Frame When Sections Are Delivered On Pallets
Instructions for unloading on the site as well as installation and connection | Caution To avoid that the unit may tilt during storm the base frame of the unit must be properly fastened to the frame provided by the installer I.2.7 Installation on the site of unit sections at the base frame when sections are delivered on pallets... - Page 26 | Instructions for unloading on the site as well as installation and connection Example of very heavy duty furniture trolleys. Turned with the wheels upwards and placed on the forks of hand manual forklifts these heavy duty furniture trolleys are very suitable for safe and careful rolling of the unit sec- tions over to the base frames.
- Page 27 Instructions for unloading on the site as well as installation and connection | Place the strap on the bottom profiles of the unit to avoid any load and stress on the vertical profiles when sections are pulled together along the base frame. The sections must be pulled fully and tight together with the strap is placed on the bottom profiles.
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Page 28: Joining The Ahu Sections
| Instructions for unloading on the site as well as installation and connection Sections are mounted to base frames with self-drilling screws. In the base frame you will find a sufficient number of 5 mm holes that are prepared for the self drilling screws. In this picture you are standing and you are watching the as- sembled base frame on the floor or roof. - Page 29 The sections must then be locked permanently together with 8 mm bolts and nuts. Bolts and nuts are not deliv- ered from Systemair output |...
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Page 30: Fitting The Ductwork
| Instructions for unloading on the site as well as installation and connection Assembly is done sucesfully Bracket inside the unit for assembly of Geniox unit sec- tions in the sizes 16 and 18 Bracket inside the unit for assembly of Geniox unit sec- tions in the sizes 20 to 31 I.2.9 Fitting the ductwork... -
Page 31: Risk Of Stack Effect By Vertical Ducts And Wind Pressure On Louvers
Risk of stack effect by vertical ducts and wind pressure on louvers Important The Systemair air handling units can be ordered and delivered without dampers, and the installer/user must check that duct systems with the described risk of stack effect (chimney effect) will be provided with dampers and spring return motors. -
Page 32: Refitting Of Guards
| Instructions for unloading on the site as well as installation and connection After disposal of the transport brackets the yellow label on the outside of the fan inspection door has no function and should be removed. I.2.12 Refitting of guards The guard is a safety guard installed inside the door. -
Page 33: Lock The Doors By Using The Key
+ PE - 50 Hz. Protection of the units in accordance with the local statutory requirements for the additional protection of systems with frequency converters and EC fans. The operator is responsible for the installation of the necessary protec- tion equipment (supply disconnecting device is not delivered by Systemair. output |... -
Page 34: Electrical Connection Of Components And Functions
Connection of the Systemair Control Panel to the Corrigo E28 controller The SCP panel is provided with 10 metres of cable. Demount the cable at the back of the Systemair Control Panel - pull the cable through the cable entry in the cabinet - and remount the cable in the panel, or add more cable – up to 100 m of cable between the Systemair Control Panel and the controller is possible. -
Page 35: Lock The Doors By Using The Key
Pipes, insulation, electrical heating wires, control system for heating wires and circulation pump are not delivered by Systemair. I.4.4.2 Cooling coils If ordered with the unit, the valves and valve motors are stored in a carton box placed inside the unit. - Page 36 | Instructions for unloading on the site as well as installation and connection water to the pipe marked for outlet is very important to ensure that the sensor for transmission of the water tempera- ture really will be placed in a return circuit of the coil (Screw-joint for the water temperature sensor is welded in the main collection pipe for return water).
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Page 37: Draining Condensate Water
(insulation, heating and controller for the heating are not delivered by Systemair). I.4.6 Draining condensate water from heat exchanger Condensate from the plate heat exchanger or run-around-coil is collected in the drip tray. -
Page 38: Draining Condensate Water From Cooling Battery
Systemair. The above-mentioned heights — H1 and H2 — also apply to this type of water trap. The great advantage... -
Page 39: K Start-Up, Adjustments, Use, Commissioning And Unit In Hipernation
70 dB (A) outside the units. Data about sound in Annex 2. Installation of the units on springs will reduce the transmission of noise and vibrations to the building. Systemair does not deliver springs for this purpose. -
Page 40: Documentation Is Available For Download
Documentation is available for download from https://techdoc.systemair.dk Your local Systemair company is able to provide the data. Start-up by installer All protection and safety measures must be met before start-up of the unit. The mains supply voltage must also be checked too. -
Page 41: Adjustments And Use
Adjustments and use Adjust the factory set values for parameters on the Systemair Control Panel or via the software E-Tool on a PC. See the Operator’s guide for the Systemair control panel - Annex 17 (this manual is delivered with the unit – printed on paper and also available on the delivered DVD. -
Page 42: Fire Alarm Function
Separate control of the air flow or duct pressure for supply fan and for extract fan. The required air flow or duct pres- sures with normal as well as reduced capacity are selected on the Systemair Control Panel. The actual pressure is... -
Page 43: Cabinet
Filter guards Filter guard over pre-filter and primary filter installed and connected to the controller for display of alarm when the me- chanically set limit is exceeded. Filter alarm will be displayed on the Systemair Control Panel. K.6.15 Room temperature sensors One or two external room temperature sensors are available. -
Page 44: Systemair Control Panel - Scp
| Information about the residual risks From Systemair every heating coil for hot water is provided with a little pipe at the collection pipe for the return water. This little pipe is prepared for the installation of the above mentioned temperature sensor for the transmission of the re- turn water temperature to the controller. -
Page 45: Common For All Unit Sections
Information about the residual risks | L.1.2 Common for all unit sections L.1.2.1 Risk caused by surfaces, edges and corners Hazards/dangerous area: • Sharp edges on plates might occur inside the machines as well as sharp edges on frames of dampers. No sharp edges on the outside of the units. -
Page 46: Filters
| Information about the residual risks Claim for reduction of danger: • Risk only exists during maintenance and cleaning. This takes place at least one time every year. Use of particulate respirator is described in this manual. Particulate respirator – maintenance free including foam face-seal and adjust- able pre-threaded headbands (same particulate respirator as recommended for change of filters). -
Page 47: Batteries For Heating
Information about the residual risks | Dangerous incident: • Persons touching conductive parts get electric shock, burns, heart flicker and so on. Claim for reduction of danger: • By installation or repairs of conductive components, the shaft must be blocked to prevent any rotation. L.1.7.3 Risk of rotating impeller caused by stack effect (chimney effect). -
Page 48: M Instructions On The Protective Measures During Repair And Maintenance
| Instructions on the protective measures during repair and maintenance L.1.9.2 Risk caused by lightning strike Hazards/dangerous area: • Lightning strike close to the machine. Dangerous incident: • Lightning strike can create flash over between phases and conductive parts. This can cause fire or the overvoltage can make injury on persons Claim for reduction of danger: •... -
Page 49: Disposal Of The Heat Pump System - Type Geniox - Hp
Shutdown of the unit to a safe state Switch the unit to OFF on the Systemair Control Panel. See the - Operator’s Guide – Annex 17. Switch off the automatic circuit breakers and block them by padlocks. The automatic circuit breakers are marked F1 to F4. See the illustration be- low about how to place a padlock on each automatic circuit breaker. -
Page 50: Unlock And Lock The Doors By Using The Key
| Adjustment and maintenance operations Unlock and lock the doors by using the key Use the key to lock the doors. The doors are not locked automatically by turning the handle to the vertical position. Recommended maintenance intervals Function Maintenance Number per year Unit casing... -
Page 51: Filters - Always Replace Filters With New Filters With The Same Characteristics To Maintain Sfp Value
Annex 2 is al- so always available from Systemair if you can inform us of the production number of the air handling unit. The production number is always printed on the so-called machine card that is attached to the unit. -
Page 52: Panel Filters - The Number Of Filters And The Sizes Of The Frames
| Adjustment and maintenance operations Size of unit Numbers and sizes of frames for bag filters (WxH) 1x[792x392] 2x[490x490] 1x[592x490] + 1x[490x490] 2x[490x592] + 1x[287x592] 3x[490x592] 2x[490x392] + 4x[592x392] 3x[592x592] + 3x[287x592] 6x[592x490] + 2x[287x490] 3x[592x592] + 1x[490x592]+ 3x[592x490] + 1x[490x490] 2x[592x592] + 8x[490x592] 6x[592x592] + 4x[490x592] 5x[592x592] + 5x[490x490] + 5x[592x287]... - Page 53 Adjustment and maintenance operations | ONE self-adhesive foam strip must be placed on the verti- cal frame of EACH filter to avoid major air leakage through the vertical opening between 2 filters. Please note – only ONE self-adhesive foam strip must be placed on the verti- cal frame of EACH filter –...
- Page 54 | Adjustment and maintenance operations Remove excess of the strip. The end of the strip must be fully even with the horizontal side of the filter frame. Push the filters carefully in the U-profile to be sure that there are no leakages between the filters Check that the vertical side of the last filter in the U-profile is fully even with the end of the U-profile.
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Page 55: Panel Filters
Adjustment and maintenance operations | R.4.4 Panel filters The filter cell guide rails are to be cleaned before fitting the new filters. Changing the Internal Battery in the controller Caution This procedure requires knowledge of proper ESD protection; i.e. an earthed wristband must be used! When the alarm ”Internal Battery”... -
Page 56: Other Functions To Maintain
| Adjustment and maintenance operations Other functions to maintain R.6.1 The unit It is very easy to remove inspection doors for extraordi- nary good access to cleaning, service, repairs and re- placement of components in the unit. Lift the stainless steel shaft in the hinge to remove the door The unit should be cleaned once a year when operating with normal air quality for comfort ventilation with no special hygiene requirements. - Page 57 Adjustment and maintenance operations | Each damper blade is driven by a gear drive of a tempera- ture-resistant, glass-fibre reinforced PA6 nylon compo- site. Gear-drive as well as bearings do not require lubrication The damper blades are fitted with synthetic bearings requiring no lubrication. Air-tightness of the damper, when the damper motor is in the closed position, must be visually checked once a year.
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Page 58: Rotary Heat Exchanger
| Adjustment and maintenance operations R.6.3 Rotary heat exchanger R.6.3.1 Rotor The rotor is to be checked at least once a year to ensure that it can turn freely and easily. This can be done by removing the belt drive at the motor and then turning the rotor manually with a hand on the peripheral rotor casing. At the same time the brush seals are to be checked for damage. -
Page 59: Cross Flow And Counter Flow Exchanger
Adjustment and maintenance operations | R.6.4 Cross flow and counter flow exchanger Note: Once a year the edges of the heat exchanger plates are to be checked for cleanliness and damage. If there is dust on the edges of the plates, remove it with a soft brush. If grease or other such substances are present, then the edges must be washed using grease dissolving detergents. -
Page 60: Run-Around Heat Exchanger
| Adjustment and maintenance operations Demount this type of water trap for careful cleaning. R.6.5 Run-around heat exchanger A heat recovery system of this type consists of a heating coil in the supply air- flow and a cooling coil in the exhaust air- flow. -
Page 61: Heating Coil
Adjustment and maintenance operations | The piping system must be vented once a year as air in the system can significantly reduce the capacity of the coils. R.6.5.1 Pump and pressure expansion The service instructions issued by the pump manufacturer must be followed. The pressure expansion system must be checked once a year. -
Page 62: Plug Fans
| Adjustment and maintenance operations R.6.7 Plug fans Dust can accumulate on the fan impeller which can cause imbalance and vibrations. The fan impeller must therefore be checked once a year and cleaned, if necessary. Anti-vibration mounts and flexible connections should be checked at the same time. -
Page 63: Silencer
Adjustment and maintenance operations | R.6.8 Silencer During operation dust particles can accumulate on the surface of the baffles. Silencers that are designed for dry and wet cleaning are fitted with baffles that can be extracted from the unit casing. Large inspection doors give access to easily extraction of the baffles. -
Page 64: Outdoor Air Section
| Adjustment and maintenance operations R.6.9 Outdoor air section Dust and dirt can accumulate in this section. Large inspection doors give access for cleaning. R.6.10 Heat pump unit Mandatory annual control must be done by certified technicians from a certified company. See further description in Annex 10 and 11. -
Page 65: S Instructions To Enable Adjustment And Maintenance Safely
Instructions to enable adjustment and maintenance safely | Instructions to enable adjustment and maintenance safely Protective measures and additional protective measures Adjustment and maintenance must be done by skilled technicians – usually based on service contracts for some years or long-term ESCO contracts. The units are provided with guards to avoid unintended hazards and injury because of rotating parts in the unit. -
Page 66: Safe Adjustment And Maintenance
The specifications of the spare parts to be used, when these affect the health and safety of operators Geniox air handling units are operating automatically. Operators can control the unit by the Systemair control panel Spare parts - Mechanical Annex 3 - available on demand... - Page 67 Annex Geniox Air handling unit User Manual Part number of this manual 90925500 Document in original language | Order number output...
- Page 68 output |...
- Page 69 Annex 13 Commissioning protocol – proposal (in separate cover) ............13-1 Annex 14 Report with data from final functional test on the Systemair factory (in separate cover, if control system was delivered) ..................... 14-1 Annex 15 Short description of main components in the control system ............. 15-1 Annex 16 Wiring diagram (in separate cover, if control system was delivered) ...........
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Page 70: Annex 1 Declaration Of Conformity With Production Number (In Separate Cover)
| Declaration of conformity with production number (in separate cover) Annex 1 Declaration of conformity with production number (in separate cover) Printed on separate page and delivered with every unit. Enclosed in separate cover. output |... -
Page 71: Annex 2 Technical Data - Unique Data For Every Unit (In Separate Cover)
Technical data – unique data for every unit (in separate cover) | Annex 2 Technical data – unique data for every unit (in separate cover) Printed on separate pages and delivered with every unit. Enclosed in separate cover. output |... -
Page 72: Annex 3 Spare Part List (In Separate Cover)
| Spare part list (in separate cover) Annex 3 Spare part list (in separate cover) Printed on separate pages but not delivered with every unit. Available on demand. output |... -
Page 73: Annex 4 Assembly Of Base Frame - Height 118 Mm For Unit Sizes 10 - 18
Assembly of base frame – height 118 mm for unit sizes 10 – 18 | Annex 4 Assembly of base frame – height 118 mm for unit sizes 10 – 18 A = Corner B = Splice C = Length profile D = End profile (width of base frame) D1 = Middle profile output |... -
Page 74: Base Frame Length 482 - 2564 [Mm] Unit Size 10 - 18
| Assembly of base frame – height 118 mm for unit sizes 10 – 18 Base frame length 482 – 2564 [mm] Unit size 10 – 18 End profile type D (width of base frame) Unit size Quantity Length of endprofile (width of base frame) [mm] Geniox10 1070... -
Page 75: Base Frame Length 2582 - 4964 [Mm] Unit Size 10 - 18
Assembly of base frame – height 118 mm for unit sizes 10 – 18 | Base frame length 2582 – 4964 [mm] Unit size 10 – 18 End profile type D (width of base frame) Middle profile type D1 Unit size Quantity Quantity width of base... -
Page 76: Base Frame Length 4982 - 6164 [Mm] Unit Size 10 - 18
| Assembly of base frame – height 118 mm for unit sizes 10 – 18 Base frame length 4982 – 6164 [mm] Unit size 10 – 18 End profile type D (width of base frame) Middle profile type D1 Unit size Quantity Quantity Length [mm]... -
Page 77: Annex 5 Assembly Of Base Frame - Height 118 Mm For Unit Sizes 20 - 31
Assembly of base frame – height 118 mm for unit sizes 20 – 31 | Annex 5 Assembly of base frame – height 118 mm for unit sizes 20 – 31 A = Corner C = Spacer B = Splice C = Length profile D = End profile (width of base frame) D1 = Middle profile... -
Page 78: Base Frame Length 2582 - 4964 [Mm] Unit Size 20 - 31
| Assembly of base frame – height 118 mm for unit sizes 20 – 31 End profile type D (width of base frame) Unit size Quantity Length [mm] Geniox24 2470 Geniox27 2770 Geniox29 2970 Geniox31 1585 Corner A Length profile type C Adjustable length of frame —... -
Page 79: Base Frame Length 4982 - 6164 [Mm] Unit Size 20 - 31
Assembly of base frame – height 118 mm for unit sizes 20 – 31 | Corner A Length profile type C1 Length profile type C2 Splice B Adjustable length of Quantity Length Quantity Length Quantity Quantity frame — L [mm] [mm] [mm] 2582-2664... - Page 80 | Assembly of base frame – height 118 mm for unit sizes 20 – 31 Spacer F End profile type D (width of base frame) Middle profile type D1 Unit size Quantity Quantity Quantity Length [mm] Length [mm] Geniox29 2970 1391 Geniox31 1585...
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Page 81: Annex 6 Assembly Of Base Frame - Height 218 Mm For Unit Sizes 10 - 18
Assembly of base frame – height 218 mm for unit sizes 10 – 18 | Annex 6 Assembly of base frame – height 218 mm for unit sizes 10 – 18 A = Corner B = Splice C = Length profile D = End profile (width of base frame) D1 = Middle profile Base frame length 482–... -
Page 82: Base Frame Length 2582 - 4964 [Mm] Unit Size 10 - 18
| Assembly of base frame – height 218 mm for unit sizes 10 – 18 End profile type D (width of base frame) Unit size Quantity Length of endprofile (width of base frame) [mm] Geniox12 1270 Geniox14 1470 Geniox16 1670 Geniox18 1870 Length profile type C... - Page 83 Assembly of base frame – height 218 mm for unit sizes 10 – 18 | End profile type D (width of base frame) Middle profile type D1 Unit size Quantity Quantity width of base Length [mm] frame [mm] Geniox12 1270 1150 Geniox14 1470...
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Page 84: Base Frame Length 4982 - 6164 [Mm] Unit Size 10 - 18
| Assembly of base frame – height 218 mm for unit sizes 10 – 18 Base frame length 4982 – 6164 [mm] Unit size 10 – 18 Middle profile type D1 End profile type D (width of base frame) Unit size Quantity width of base frame Quantity... -
Page 85: Annex 7 Assembly Of Base Frame - Height 218 Mm For Unit Sizes 20 - 31
Assembly of base frame – height 218 mm for unit sizes 20 – 31 | Annex 7 Assembly of base frame – height 218 mm for unit sizes 20 – 31 A = Corner F = Spacer B = Splice C = Length profile D = End profile (width of base frame) D1 = Middle profile... -
Page 86: Base Frame Length 2582 - 4964 [Mm] Unit Size 20 - 31
| Assembly of base frame – height 218 mm for unit sizes 20 – 31 End profile type D (width of base frame) Unit size Quantity Length [mm] Geniox29 2970 Geniox31 1585 Length profile type C Corner A Adjustable length of frame — L [mm] Quantity Length of profile [mm] Quantity... -
Page 87: Base Frame Length 4982 - 6164 [Mm] Unit Size 20 - 31
Assembly of base frame – height 218 mm for unit sizes 20 – 31 | Corner A Length profile type C1 Length profile type C2 Splice B Adjustable length of Quantity Length Quantity Length Quantity Quantity frame — L [mm] [mm] [mm] 2582-2664... - Page 88 | Assembly of base frame – height 218 mm for unit sizes 20 – 31 Spacer F End profile type D (width of base frame) Middle profile type D1 Unit size Quantity Quantity Quantity Length [mm] Length [mm] Geniox29 2970 1391 Geniox31 1585...
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Page 89: Annex 8 Installation Of Steel Roof In The Sizes 10 - 31
Installation of steel roof in the sizes 10 – 31 | Annex 8 Installation of steel roof in the sizes 10 – 31 Overview • Mount rails A1, B2, C3, D4, E5 on the unit for support of trapezoidal roof plates (mount also rails Y and Z on units of the size 30 and on units that are larger than size 30 longitudinally at the centre- line of the units). -
Page 90: Roof Overhang Along The Long Sides Of The Unit
| Installation of steel roof in the sizes 10 – 31 Note: Rail D4 fits into the rail C3, and this offers the advantage that the rail D4 can be slid inside the rail C3 to adjust the length of rail D4 accurately to the length of the unit. In this way it is not necessary to spend time and effort cutting the rail D4. -
Page 91: Foam Bands Between Rails And Roof Plates - Mount Roof Plates
Installation of steel roof in the sizes 10 – 31 | AHU length Roof length AHU length Roof length AHU length Roof length 1670 – 1870 2100 4568 – 4768 4970 7466 – 7666 7840 1877 – 2077 2305 4775 – 4975 5175 7673 –... -
Page 92: Annex 9 Speed Control For Rotor And Assembly Of Divided Rotor
| Speed control for rotor and assembly of divided rotor Annex 9 Speed control for rotor and assembly of divided rotor Speed control The cabinet with the speed control system for the rotor is installed behind the inspection door in the rotor section. The cabinet contains the speed controller with all components, terminal blocks, LED displaying the operation mode, the dual position DIP switch with 8 sliding levers for programming the rotor motor signal and a button for the activation of the test mode. -
Page 93: Indication Of Operation Mode Via Red And Green Led As Well As Test Of Motor
Speed control for rotor and assembly of divided rotor | 9.1.2 Indication of operation mode via red and green LED as well as test of motor The LED is in the cover of the cabinet. LED indication Value No indication Power off Green Ordinary operation... -
Page 94: Copy Of The Label With Information About Connection Of Cables
Copy of the label with information about connection of cables This self-adhesive label is always placed on the cover of the cabinet. The text is always in English. Assemble the Systemair casing for Geniox 22, Geniox 24 and Geniox 27 Size... -
Page 95: Assemble Divided Rotor For Geniox 29 And Geniox 31
Speed control for rotor and assembly of divided rotor | Quan- Quan- Quan- Quan- Size tity tity tity tity Geniox 1012- 10722310 2310 Gen- 1012- 1120- 2100- 10722610 iox24 2610 0400 0200 Geniox 1012- 1120- 2100- 10722710 2710 0410 0210 Size Geniox 22 2170... - Page 96 | Speed control for rotor and assembly of divided rotor By delivery of a Geniox — C module with divided rotor, the motor is installed before delivery to the customer The drive belt must be placed around the rotor and the ideal distance is 9 cm from the 2 sides of the rotor.
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Page 97: Annex 10 Reversible Heat Pump Unit (In Separate Cover, If Heat Pump Was Delivered)
10-1 Reversible heat pump unit (in separate cover, if heat pump was delivered) | Annex 10 Reversible heat pump unit (in separate cover, if heat pump was delivered) 10.1 Geniox-HP section (reversible heat pump unit) The air handling unit section – Geniox-HP – is a separate section in the air handling unit, containing a complete stand- alone reversible heat pump system (heating and cooling). -
Page 98: Annex 11 Menu For Internal Controller In The Heat Pump Unit (In Separate Cover, If Heat Pump Was Delivered)
11-1 | Menu for internal controller in the heat pump unit (in separate cover, if heat pump was delivered) Annex 11 Menu for internal controller in the heat pump unit (in separate cover, if heat pump was delivered) If the air handling unit was delivered with this section, a separate manual about the heat pump was enclosed in the separate cover output |... -
Page 99: Annex 12 Connection Of Fan Motor And Set-Up Manual For Frequency Converter
Delta connection is shown to the left, and star connection is shown to the right. 12.2 Set-up for Danfoss FC101 for Geniox-units with AC motors SETUP IS DONE IN FACTORY BEFORE DELIVERY To reload Systemair factory settings from the control panel: 0-50: LCP Copy: [2] Systemair factory set-up is based on Danfoss initialization. -
Page 100: 12.3 Ac-Fan Operation Without Thermistor For Danfoss Fc101
12-2 | Connection of fan motor and set-up manual for frequency converter 0-50: LCP Copy: [1] All to LCP (Copy of Systemair factory settings to panel) Connections: 0-10V: terminal 54-55 Start: terminal 12-18 Thermistor: terminal 50-53 Drive ready: terminal 1-2 12.3 AC-fan operation without thermistor for Danfoss FC101... - Page 101 6-25: Terminal 54 High Reference: According to motor plate / Schedule 14-03: Over modulation: [1] Active 14-20: Reset Mode: [2] Automatic reset x 2 0-50: LCP Copy: [1] All to LCP (Copy of Systemair factory settings to panel) Connections: 0-10V: terminal 54-55...
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Page 102: 12.5 Installation Ecblue
12-4 | Connection of fan motor and set-up manual for frequency converter 12.5 Installation ECblue 12.5.1 Connection 1. Line voltage rating plate 2. Contact rating max AC 250 V 2 A 3. External speed setting 4. Input 0...10 V 5. PWM input, f = 1...10 kHz output |... - Page 103 12-5 Connection of fan motor and set-up manual for frequency converter | For ECblue 3 ~ types and when connecting 1 ~ types between two outer conductors, only all-current sensitive fault current circuit breakers (type B) are allowed ( EN 50 178, Art. 5.2). Residual-current-operated protective devices Terminal Function / connection...
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Page 104: Diagnostic/Faults
12-6 | Connection of fan motor and set-up manual for frequency converter 11, 14 Relay output “K1” for fault indication. • For operation the relay is energized, connections “11” and “14” are bridged. For fault the relay is de-energized ( Diagnostics / faults). - Page 105 12-7 Connection of fan motor and set-up manual for frequency converter | Cause LED Code Relays K1 11 x Error motor start de-energized, 11 - 14 interrupted 12 x de-energized, 11 - 14 interrupted Line voltage too low 13 x de-energized, 11 - 14 interrupted Line voltage too high 14 x...
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Page 106: Annex 13 Commissioning Protocol - Proposal (In Separate Cover)
13-1 | Commissioning protocol – proposal (in separate cover) Annex 13 Commissioning protocol – proposal (in separate cover) Printed on separate pages and delivered with every unit. Enclosed in separate cover. output |... -
Page 107: Annex 14 Report With Data From Final Functional Test On The Systemair Factory (In Separate Cover, If Control System Was Delivered)
14-1 Report with data from final functional test on the Systemair factory (in separate cover, if control system was delivered) Annex 14 Report with data from final functional test on the Systemair factory (in separate cover, if control system was delivered) Printed on separate pages and delivered with every unit. -
Page 108: Annex 15 Short Description Of Main Components In The Control System
This model of the Geniox unit has an integrated control system and depending on the size of the unit, the cabinet is installed on the unit or on the front of the unit. The 2 controllers - Systemair E283W–3 port controller and a Systemair E28 expansion - both controllers are mounted in the cabinet, and all electrical connections between cabinet and components in the unit are installed. -
Page 109: Annex 16 Wiring Diagram (In Separate Cover, If Control System Was Delivered)
16-1 Wiring diagram (in separate cover, if control system was delivered) | Annex 16 Wiring diagram (in separate cover, if control system was delivered) The wiring diagram is in a separate cover output |... -
Page 110: Annex 17 Operator's Guide (How To Use The Systemair Control Panel) (In Separate Cover, If Control System Was Delivered)
17-1 | Operator’s guide (how to use the Systemair control panel) (in separate cover, if control system was delivered) Annex 17 Operator’s guide (how to use the Systemair control panel) (in separate cover, if control system was delivered) A separate manual is delivered with every unit. This manual assists the everyday user/operator about how to control the unit by navigating the menus by the buttons and the display. - Page 111 17-2 Operator’s guide (how to use the Systemair control panel) (in separate cover, if control system was delivered) output |...
- Page 112 Systemair Systemair A/S Systemair Fans & Spares Ltd Unit 02 Furry Park Ved Milepælen 7 Cheston Road, Aston Santry Dublin 9 DK-8361 Hasselager B7 5EJ Birmingham Tel.: +353 1 86 24 544 Tel.: +45 8738 7500 Tel.: +44 (0)121 322 0200 www.systemair.co.uk...
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