SystemAir Sophomore 4000 Owner's Manual
Hide thumbs Also See for Sophomore 4000:

Advertisement

Quick Links

Sophomore Series
4000 & 5000 Cabinet
Classroom Air Handler
Single Package Vertical Air Conditioner & Heat Pump
Conforms to Standard UL 60335-2-40, Fourth Edition
Certified to Standard CSA C22.2 No. 60335-2-40, Fourth Edition
This manual contains instructions specific to the installation, operation and service of your unit. Keep the manual(s) in a safe place and at the ready
for future reference.
Should you require further information contact the factory or your Systemair representative.
Owner's Manual - Installation,
Operation, and Service Instructions
Version 1.0
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, personal injury or loss of life, and could
cause exposure to substances which have been
determined by various state agencies to cause
cancer, birth defects or other reproductive harm.
Read and understand the Installation, Operation,
Maintenance and Service Instructions thoroughly
before installing or servicing this equipment.
Installation and maintenance must be done by a
qualified installer, service agency, or authorized
dealer competent in working with flammable
refrigerant.
R-454B Flammable A2L
Refrigerant
Failure to use proper equipment or components
as described below could result in equipment
failure, and possibly fire, which could result in
death, serious injury, or equipment damage.
The equipment described in this manual uses
R-454B refrigerant which is flammable (A2L).
Use ONLY R-454B rated service equipment and
components. For specific handling concerns with
R-454B, contact your local representative.
OPERATION OF UNIT DURING
CONSTRUCTION MAY VOID THE WARRANTY.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Sophomore 4000 and is the answer not in the manual?

Questions and answers

Summary of Contents for SystemAir Sophomore 4000

  • Page 1 This manual contains instructions specific to the installation, operation and service of your unit. Keep the manual(s) in a safe place and at the ready for future reference. Should you require further information contact the factory or your Systemair representative.
  • Page 2: Table Of Contents

    2.0 Identification ..............5 8.2 Figure 13 | Sophomore Series Installation Drawing ..27 2.1 General Information ..............5 8.3 Figure 14 | Sophomore 4000 Dimensional Drawing ..28 2.2 Unit Inspection ................5 8.4 Figure 15 | Sophomore 5000 Dimensional Drawing ..29 3.0 Limited Warranty ..............6...
  • Page 3: Symbols And Warnings

    WARNING indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or moderate injury. It is also used to alert against unsafe practices and hazards involving only property damage. www.systemair.net...
  • Page 4 GG.2, that room shall be without continuously operating open flames (for example an operating gas appliance) or other POTENTIAL IGNITION SOURCES (for example an operating electric heater, hot surfaces).A flame-producing device may be installed in the same space if the device is provided with an effective flame arrest. Refrigerant Safety Group www.systemair.net...
  • Page 5: Identification

    The receiver is responsible for identifying damage and regulations, the manufacturer and testing agency require making a claim. If a partial claim is made Systemair will assist that installation be carried out by a qualified HVAC technician you in determining replacement cost for any damaged parts.
  • Page 6: Limited Warranty

    Systemair. A new or remanufactured part may be provided to replace any defective part at Systemair’s sole option. Any defective part will be replaced without charge for the part itself, FOB the shipping point. THE EXCHANGED PART WILL BE WARRANTED FOR ONLY THE UNEXPIRED PORTION OF THE ORIGINAL WARRANTY.
  • Page 7 Systemair head office. Warranty authorization number must be quoted on all correspondence, returns and claims. Reimbursement will only be made for field supplied parts and labor if authorized by Systemair on the warranty claim form. If Systemair determines that the alleged...
  • Page 8: Performance Data

    * Cooling Capacities based on 80.0°F DB, 67.0°F WB Indoor Air temperature and 95°F Outdoor Air for Full-load ** Heating Capacities based on 70.0°F DB Indoor Air temperature and 47°F Outdoor air for Full-load 5.0 Model Number Nomenclature 5.1 Table 2 | Sophomore Series - Nomenclature Refrigerant Type Blank – R410A 1 – R454B www.systemair.net...
  • Page 9: General Preventative Maintenance

    Instructions for basic maintenance procedures that pertains to maintenance are found below. all Systemair Air Handlers, therefore one or more of the procedures may not apply to Always turn OFF electrical power supply before cleaning your particular unit(s).
  • Page 10: Filter Maintenance

    Failure to observe this instruction may result in death or serious injury. Figure 2 | Disposable Filter(s) Never operate unit without a filter in place. Doing so may damage internal components and/or cause a loss of efficiency. www.systemair.net...
  • Page 11: Removing Supply Fan(S)

    Close service panels and lock with key, turn electrical power ON, and test operation of the unit. Shock Figure 3 | Removing Supply Fan(s) Hazard Rotating Blades could cause severe injury. Keep hands clear. Lockout power and allow machine to stop before servicing. www.systemair.net...
  • Page 12: Removing Condensing Fan

    Remove the bolts holding the condenser fan. (Fig. 4) To reassemble reverse the order. Figure 4 | Removing Condensing Fan Shock Hazard Rotating Blades could cause severe injury. Keep hands clear. Lockout power and allow machine to stop before servicing. www.systemair.net...
  • Page 13: Cleaning Supply And Condensing Fans

    Use a vacuum or compressed air and clean entire fan including the blades. Replace fan in unit (Refer to Section 6.4, 6.5). Figure 5 | Supply Fan Assembly Wear eye protection when working with compressed air. Figure 6 | Condenser Fan Assembly www.systemair.net...
  • Page 14: Cleaning Energy Recovery Wheels (Erw)

    Using low psi compressed air blow dirt out of the core on exhaust side making sure to rotate the wheel. Once clean close the doors and turn electrical power back Wear eye protection when working with compressed air. Figure 7 | Cleaning Energy Recovery Wheels (ERW) www.systemair.net...
  • Page 15: Removing Energy Recovery Wheels (Erw)

    Open front service panels with the key provided. Remove the 7 screws holding the ERW damper assembly and disconnect Belimo wire harness. Remove damper assembly. Pull out ERW and disconnect wire harness. Reverse order to reassemble. Figure 8 | Removing Energy Recovery Wheels (ERW) www.systemair.net...
  • Page 16: Coil Maintenance

    If required, wipe up drips and excess spray (allow to dry if required). Re-assemble unit and test. Figure 9 | Coil Maintenance www.systemair.net...
  • Page 17 Sophomore Series 4000 & 5000 Cabinet - Classroom Air Handler - Owner's Manual - Installation, Operation, and Service Instructions Figure 10 | Component Drawing www.systemair.net...
  • Page 18: Installation Guide

    (It will be necessary to cut away enough of the bird screen in the back of the exterior louver to allow the condensate hoses to pass www.systemair.net...
  • Page 19 13. Reinstall the front service panels with the door key provided. Refer to custom shop and installation drawings and instructions in the Information Package that was sent with the Unit for exact measurements, descriptions and installation details. www.systemair.net...
  • Page 20: Electrical Connections

    Units drawing 80 or more amps, as per serial tag, the local disconnect, provided upon installation, (the circuit breaker) will be considered the main disconnect. If an electric duct heater is supplied either by others or by Systemair it must have its own supply line voltage. It can not be connected to the unit.
  • Page 21: Wall Sleeve

    The wall sleeve comes with this partition; however some field adjustments may be required to either shorten or extend the partition to meet the exterior louver. Refer to custom shop and installation drawings and instructions in the Information Package that was sent with the Unit for exact measurements, descriptions and installation details. www.systemair.net...
  • Page 22: Exterior Louver

    51mm (2”) flange. Refer to Information Package and installation diagrams shipped with the unit (screws not provided). NOTE: Two condensate drain lines exit through the back of the unit and are supported by the exterior louver. Figure 11 | General Wall Sleeves Visual Assembly www.systemair.net...
  • Page 23: Rear Standoff (Rso)

    ½” x #10 round head self-tapping sheet metal screws. Place screws through the 1” front mounting flange of the standoff panel into the back of the unit at approximately 18” apart or in the starting holes provided. www.systemair.net...
  • Page 24: Top Plenum

    6mm (¼”) so the tape does not become unsightly when compressed. Refer to custom shop and installation drawings and instructions in the Information Package that was sent with the Unit for exact measurements, descriptions and installation details. www.systemair.net...
  • Page 25: Top Duct Cover

    Reinstall the front access cover of top duct cover. hoses that come out the back of the unit through the Refer to custom shop and installation drawings and instructions in the Information Package that was sent with the Unit for exact measurements, descriptions and installation details. www.systemair.net...
  • Page 26: Installation Drawings

    Sophomore Series 4000 & 5000 Cabinet - Classroom Air Handler - Owner's Manual - Installation, Operation, and Service Instructions 8.0 Installation Drawings 8.1 Figure 12 | Sophomore Series Installation Drawing www.systemair.net...
  • Page 27 Sophomore Series 4000 & 5000 Cabinet - Classroom Air Handler - Owner's Manual - Installation, Operation, and Service Instructions 8.2 Figure 13 | Sophomore Series Installation Drawing www.systemair.net...
  • Page 28 Sophomore Series 4000 & 5000 Cabinet - Classroom Air Handler - Owner's Manual - Installation, Operation, and Service Instructions 8.3 Figure 14 | Sophomore 4000 Series Dimensional Drawing www.systemair.net...
  • Page 29 Sophomore Series 4000 & 5000 Cabinet - Classroom Air Handler - Owner's Manual - Installation, Operation, and Service Instructions 8.4 Figure 15 | Sophomore 5000 Series Dimensional Drawing www.systemair.net...
  • Page 30: Troubleshooting Guide

    9.1 Controls and Mechanical Issues Your Systemair Classroom Air Handling Unit has been manufactured with great care and top rated quality control. Should you experience problems with the operation of your Systemair Classroom Air Handler, follow one or more of the procedures below.
  • Page 31: Cooling Troubleshooting

    Check for mechanical obstruction. 9.4 Cooling Troubleshooting Systemair is not responsible for injury to untrained or unauthorized personnel who attempt to do repairs based on the troubleshooting procedures outlined in this Section. 1. Problem - Temperature drop between mixed air and supply is less than -7°C (18°F). If it is more than this, the unit is operating properly.
  • Page 32: Electrical Device Checks & Safety

    Where electrical components are being changed, they shall be fit for the purpose and to the correct specification. At all times the Systemair maintenance and service guidelines shall be followed. If in doubt, consult the technical service department for assistance.
  • Page 33: Minimum Room Area Limits

    1.41 1.51 1.57 Adjustment 11.2 Table 4 | Required Minimum Room Area Tonnage Rating (Ton) R454B Refrigerant Charge (lbs) Required Minimum Room Area of Conditioned Space (ft²) R454B Refrigerant Charge (kg) Required Minimum Room Area of Conditioned Space (m²) www.systemair.net...
  • Page 34: Service & Charging/Recovery-A2L Refrigerant

    • Cylinders shall be kept in an appropriate position according to the instructions. • Ensure that the REFRIGERATING SYSTEM is earthed prior to charging the system with refrigerant. • Label the system when charging is complete (if not already). www.systemair.net...
  • Page 35: Refrigerant Removal & Evacuation

    Compressed air or oxygen shall not be used for purging refrigerant systems. The system shall be vented down to atmospheric pressure to enable work to take place. The outlet for the vacuum pump shall not be close to any potential ignition sources, and ventilation shall be available. www.systemair.net...
  • Page 36: Decommissioning

    Recovered refrigerant shall not be charged into another REFRIGERATING SYSTEM unless it has been cleaned and checked. When equipment has been decommissioned, attach a signed label which includes the date of decommissioning. www.systemair.net...
  • Page 37: Addendum - Ecm Controller

    20 seconds the controller will return to run mode. If this happens the controller will revert back to the previously programmed duty cycle for that particular input that you were programming. 8 Rouse Street • Tillsonburg, ON • N4G 5W8 • Tel: 519-688-6363 • Fax: 519-688-7851 www.systemair.net...
  • Page 38: Component Locations

    P - PWM Output (Red) 2 - Common (Black) G - Common (Green) 3 - Input 1 (Tan) F - Not Used (Black) 4 - Input 2 (Tan/White) E - Motor Enable (White) 5 - Input 3 (Tan/Black) 6 - Analog Input (Tan/Green) www.systemair.net...
  • Page 39: Replacement Parts

    When ordering replacement parts always give the following information: Replacement parts and service are available through your local Systemair • Model and Serial Number of Vertical Classroom Air .representative or our service department Handler and Gas Heating Module.
  • Page 40 1-800-263-7081 service@systemair.net www.systemair.net Systemair reserves the right to update or continually improve their products, specifications or information without notice.

This manual is also suitable for:

Sophomore 5000

Table of Contents