Sandpiper ST1 1/2 Service & Operating Manual

Sandpiper ST1 1/2 Service & Operating Manual

Containment duty design level 4

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SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
Quality System
ISO 9001 Certified
Environmental Management System
ISO 14001 Certified
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone (419) 524.8388
Fax (419) 522.7867
WWW.SANDPIPERPUMP.COM
©2016 Warren Rupp, Inc.
Model ST1½ & ST40
Containment Duty
Design Level 4
.
w w w
s a n d p i p e r p u m p
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Summary of Contents for Sandpiper ST1 1/2

  • Page 1 SERVICE & OPERATING MANUAL Original Instructions Certified Quality Model ST1½ & ST40 Containment Duty Design Level 4 Quality System ISO 9001 Certified Environmental Management System ISO 14001 Certified Warren Rupp, Inc. A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone (419) 524.8388 Fax (419) 522.7867...
  • Page 2 Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should Read the safety warnings and instructions in this manual always be flushed clean prior to disassembly. before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.
  • Page 3: Table Of Contents

    Table of Contents SECTION 1: PUMP SPECIFICATIONS ....1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ..4 • Principle of Pump Operation • Recommended Installation Guide • Filling the Driver Chambers with Fluid •...
  • Page 4: Explanation Of Nomenclature

    Valve Level X XXXXXX, XX Model #: Pump Series Diaphragm Check Valve Materials Design Level HDF1 SANDPIPER GI EPDM Driver Diaphragms, PTFE Pumping ® Diaphragms, and PTFE Check Balls Pump Design Construction NG Neoprene Driver Diaphragms, PTFE Pumping Spill Containment...
  • Page 5: Performance

    Performance ST1½ & ST40 SUCTION/DISCHARGE PORT SIZE MODEL ST1½/ST40 Performance Curve AIR CONSUMPTION SCFM (M /hr) • ST1½: 1½ (37.5mm) NPT (F) Performance based on the following: elastomer fitted pump, flooded suction, 10(17) water at ambient conditions. The use of other materials and varying hydraulic 20(34) •...
  • Page 6: Dimensional Drawings

    Dimensional Drawings ST1½ & ST40 Dimensions are ±1/8". Figures in parentheses = millimeters. DISCHARGE PORT 18.68 475 1 1/2 NPT 1 1/2 BSPT 11.12 282 16.63 422 *10.06 256 *12.06 306 9.96 253 19.09 485 4.58 116 9.85 250 5.28 134 *4.22 107 .36 9 .13 3...
  • Page 7: Principle Of Pump Operation

    1" DIAMETER AIR EXHAUST PIPING LIQUID This Containment Duty SANDPlPER unit differs from other SANDPIPER units only in that it utilizes four LEVEL (4) diaphragms instead of two (2). Two rod-connected diaphragms are the driver diaphragms. The other two (outermost) diaphragms are the actual pumping diaphragms. Each driver diaphragm (of neoprene...
  • Page 8: Recommended Installation Guide

    Recommended Installation Guide Available Accessories: 1. Surge Suppressor Unregulated Air 2. Filter/Regulator Supply to Surge Surge Suppressor Suppressor 3. Air Dryer Pressure Gauge Shut-Off Valve Pipe Connection Note: Surge Suppressor and (Style Optional) Piping must be supported after Flexible Connector Discharge the flexible connection Check...
  • Page 9: Filling The Driver Chambers With Fluid

    Filling the Driver Chambers with Liquid If you have a problem getting the driver fluid to come THE DRIVER CHAMBERS WILL BE to the top, a blunt instrument can be inserted into the FILLED WITH DISTILLED WATER AT THE chamber port of the pump and pressure can manually FACTORY.
  • Page 10: Troubleshooting Guide

    Troubleshooting Guide Symptom: Potential Cause(s): Recommendation(s): Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow. supply pressure). (Does not apply to high pressure 2:1 units). Air valve or intermediate gaskets installed incorrectly.
  • Page 11: Composite Repair Parts Drawing

    Composite Repair Parts Drawing B B B B B Optional Angle Valve Kit: These items available in kit form only Order PN: 475.102.000. Optional Rubber Foot Kit: These items available in kit form only Order PN: 475.101.000. Service & Repair Kits 476.131.000 AIR END KIT Sleeve and Spool Set, Seals, Gaskets, O-rings, Bumpers,...
  • Page 12: Composite Repair Parts List

    Composite Repair Parts List Item Part Number Description Qty. Item Part Number Description Qty. 031.098.010 ASSEMBLY, MAIN AIR VALVE 518.003.110 MANIFOLD 031.098.156 ASSEMBLY, MAIN AIR VALVE 518.003.112 MANIFOLD 050.010.600 BALL, CHECK 518.003.156 MANIFOLD 070.006.170 BEARING 518.003.010 MANIFOLD 095.073.001 PILOT VALVE ASSEMBLY 530.036.000 MUFFLER 114.002.010...
  • Page 13: Material Codes

    R E C YC L I N G (Some Applications) 656 ..Santoprene Diaphragm and ® (Compression Mold) Check Balls/EPDM Seats Many components of SANDPIPER AODD ® 359..Urethane Rubber 661..EPDM/Santoprene ® pumps are made of recyclable materials. 360..Nitrile Rubber Color coded: RED 666..FDA Nitrile Diaphragm,...
  • Page 14: Air Valve With Stroke Indicator Assembly

    Air Valve with Stroke Indicator Assembly Note to Trent: Do n on page 19 MAIN AIR VALVE ASSEMBLY PARTS LIST Item Part Number Description 031.098.156 Air Valve Assembly 031.012.000 Sleeve and Spool Set 095.043.156 Air Valve Body 132.014.358 Bumper 165.065.010 End Cap Air Distribution Valve Servicing 170.032.330...
  • Page 15: Pilot Valve Assembly

    Pilot Valve Assembly Pilot Valve Servicing PILOT VALVE ASSEMBLY PARTS LIST With Pilot Valve removed from pump. Item Part Number Description Step 1: Remove snap ring (4-F). 095.073.001 Pilot Valve Assembly Step 2: Remove sleeve (4-B), inspect O-Rings (4-C), 095.070.558 Valve Body 755.025.000 Sleeve (With O-Rings) replace if required.
  • Page 16 Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ,SANDPIPER , MARATHON , PortaPump , SludgeMaster™...
  • Page 17 EC / EU Declaration of Conformity The objective of the declaration described is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016). Manufacturer: Applicable Standard: Warren Rupp, Inc. EN13463-1: 2001 A Unit of IDEX Corportion EN13463-5: 2003...

This manual is also suitable for:

St40

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