Sandpiper S15 Service & Operating Manual
Non-metallic design level 3
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SERVICE & OPERATING MANUAL
Model S15 Non-Metallic Design Level 3
Table of Contents
Engineering Data and Temperature Limitations ........................................................................ 1
Explanation of Pump Nomenclature ......................................................................................... 2
Performance Curve, Model S15 Non-Metallic Design Level 3 .................................................. 3
Dimensions: S15 Non-Metallic .................................................................................................. 4
Dimensions: S15 Non-Metallic with Spill Containment .............................................................. 5
Principle of Pump Operation ..................................................................................................... 6
Installation and Start-up ........................................................................................................... 6
Air Supply ................................................................................................................................. 6
Air Valve Lubrication ................................................................................................................. 6
Air Line Moisture ....................................................................................................................... 6
Air Inlet and Priming ................................................................................................................. 6
Between Uses .......................................................................................................................... 6
Installation Guide ...................................................................................................................... 7
Recycling .................................................................................................................................. 8
Important Safety Information .................................................................................................... 8
Material Codes ......................................................................................................................... 9
Troubleshooting ...................................................................................................................... 10
Warranty ................................................................................................................................. 10
Composite Repair Parts Drawing ........................................................................................... 12
Repair Parts Servicing Kits ..................................................................................................... 12
Composite Repair Parts List ................................................................................................... 13
Spill Containment Option ....................................................................................................... 14
Spill Containment Repair Parts List ........................................................................................ 14
Spill Containment Concept ..................................................................................................... 14
Spill Containment Option Diaphragm Servicing .................................................................... 15
Filling Chambers with Liquid ................................................................................................... 15
Air Distribution Valve Assembly Drawing ................................................................................ 16
Main Air Valve Assembly Parts List ........................................................................................ 16
Air Distribution Valve Servicing ............................................................................................... 17
Air Distribution Valve with Stroke Indicator Options ................................................................ 18
Air Distribution Valve with Stroke Indicator Parts List ............................................................ 18
WARREN RUPP , INC. • A Unit of IDEX Corporation • P .O.Box 1568, Mansfield, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
s15nmdl3sm-REV1207
Air Distribution Valve with Stroke Indicator Servicing ............................................................. 19
Solenoid Shifted Air Valve Drawing ........................................................................................ 20
Solenoid Shifted Air Valve Parts List ...................................................................................... 20
Solenoid Shifted Air Distribution Valve option ......................................................................... 21
Diaphragm Service Drawing, Non-Overlay ............................................................................. 22
Diaphragm Service Drawing, with Overlay ............................................................................. 22
Diaphragm Servicing .............................................................................................................. 23
Overlay Diaphragm Service ................................................................................................... 23
Pilot Valve Assembly Drawing ................................................................................................ 24
Pilot Valve Assembly Parts List ............................................................................................... 24
Pilot Valve Servicing ............................................................................................................... 24
Pumping Hazardous Liquids ................................................................................................... 25
Converting the pump for piping the exhaust air ...................................................................... 25
Exhaust Conversion Drawing ................................................................................................. 25
Converted Exhaust Illustration ................................................................................................ 25
Modular Check Valve Servicing .............................................................................................. 26
Modular Check Valve Drawing ................................................................................................ 26
Dual Port Option Drawing ....................................................................................................... 27
Dual Porting Options .............................................................................................................. 27
Dual Porting of both suction and discharge ends of the pump ............................................... 27
Single Porting of the suction and dual porting of the pump discharge ................................... 27
Dual Porting of the suction and single porting of the pump discharge ................................... 27
Leak Detection Options Drawing ............................................................................................ 28
Electronic Leak Detector Installation ...................................................................................... 28
Mechanical Leak Detector Installation .................................................................................... 28
Pulse Output Kit Drawing ....................................................................................................... 29
Pulse Output Kit Option .......................................................................................................... 29
Optional Muffler Configurations .............................................................................................. 30
Grounding the Pump .............................................................................................................. 31
CE Declaration of Conformity ................................................................................................. 32
II 2GD T5
CE
U.S. Patent #
5,851,109;5,996,627;
400,210
Other U.S. Patents
Applied for
©Copyright 2007 Warren Rupp, Inc. All rights reserved.
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Table of Contents
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Summary of Contents for Sandpiper S15
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Page 1: Table Of Contents
Air Distribution Valve with Stroke Indicator Servicing ............. 19 Explanation of Pump Nomenclature ..................2 Solenoid Shifted Air Valve Drawing ..................20 Performance Curve, Model S15 Non-Metallic Design Level 3 ..........3 Solenoid Shifted Air Valve Parts List ..................20 Dimensions: S15 Non-Metallic ....................4 Solenoid Shifted Air Distribution Valve option ................. -
Page 3: Engineering Data And Temperature Limitations
Urethane: Shows good resistance to abrasives. Has poor resistance to most solvents and oils. 150°F 32°F 66°C 0°C SANDPIPER pumps are designed to be powered only by compressed air. ® For specific applications, always consult the Warren Rupp “Chemical Resistance Chart” s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 1... -
Page 4: Explanation Of Pump Nomenclature
Explanation of Pump Nomenclature S15 Non-Metallic · Design Level 3 · Ball Valve Check Diaphragm/ Check Non-Wetted Shipping Model Pump Pump Valve Design Wetted Check Valve Valve Material Porting Pump Pump Weight Brand Size Type Level Material Materials Seat Options... -
Page 5: Performance Curve, Model S15 Non-Metallic Design Level 3
Performance Curve, Model S15 Non-Metallic Design Level 3 MODEL S15 Non-Metallic Performance Curve Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. -
Page 6: Dimensions: S15 Non-Metallic
Dimensions: S15 Non-Metallic Dimensions in Inches [ ] in millimeters Dimensional tolerance: +/- 1/8" [ ] +/- 3mm INTEGRAL Note: Porting Flanges are also avaible with PN10 40mm DIN Bolting Configuration s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 4... -
Page 7: Dimensions: S15 Non-Metallic With Spill Containment
Dimensions: S15 Non-Metallic with Spill Containment Dimensions in Inches [ ] in Millimeters Dimensional tolerance: +/- 1/8"[ ] +/- 3mm INTEGRAL Note: Porting Flanges are also avaible with PN10 40mm DIN bolting configuration s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 5... -
Page 8: Principle Of Pump Operation
(13mm) in diameter between the pump problems. body, the pressure to the chambers and the piping to reduce strain to the s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 6... -
Page 9: Installation Guide
Limited to Surge Suppressor 100 psi 020-051-000 Filter/Regulator Air Dryer CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure. s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 7... -
Page 10: Recycling
KEMA, Notified Body 0344, under Document pumping a product which is hazardous or toxic, the air exhaust must be piped to an appropriate Wear ear and eye #203040000. area for safe disposition. protection. s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 8... -
Page 11: Material Codes
MATERIAL CODES The Last 3 Digits of Part Number s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 9... -
Page 12: Troubleshooting
SERVICE MANUAL. obstruction. Check and clear all suction pump as calculated on the published screens and strainers. PERFORMANCE CURVE. Pump is cavitating the fluid by fast cycling. s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 10... - Page 13 Model S15 Non-Metallic Page 11...
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Page 14: Composite Repair Parts Drawing
PTFE Overlay Diaphragms, Fluid End Section PTFE Balls and PTFE Seals Assembly 476-256-640 WETTED END KIT (For Spill Containment Pumps) Air End Section Neoprene Diaphragms, PTFE Overlay Diaphragms, Assembly PTFE Balls and PTFE Seals s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 12... -
Page 15: Composite Repair Parts List
Diaphragm 901-048-308 Washer, Flat 3/8" 286-005-360 Diaphragm 286-005-363 Diaphragm NOT SHOWN: 286-005-365 Diaphragm 286-119-604 Diaphragm, Overlay 535-010-000 Muffler 312-101-520 Elbow, Discharge 530-027-000 Muffler 312-101-552 Elbow, Discharge 530-033-000 Muffler 312-101-557 Elbow, Discharge Note: ATEX Compliant s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 13... -
Page 16: Spill Containment Option
Spill Containment Option S15 Spill Containment Repair Parts List ITEM PART NUMBER DESCRIPTION 031-146-000 Air Valve Assembly (replaces 031-140-000) 031-147-000 Air Valve Assembly (replaces 031-141-000) 170-102-115 Capscrew, Hex HD 1/2-13 x 6.00 (replaces 170-095-115) 170-102-308 Capscrew, Hex HD 1/2-13 x 6.00... -
Page 17: Spill Containment Option Diaphragm Servicing
Reinstall the plug. volume of fluid is 1950 ml (65.9 fl. oz.). s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 15... -
Page 18: Air Distribution Valve Assembly Drawing
675-044-115 Ring, Retaining 710-015-115 Screw, Self-tapping For Pumps with Metal Mesh Muffler or Piped Exhaust: 031-141-001 Air Valve Assembly (Includes all items used on 031-140-001 minus items 1-D, 1-F & 1-J) Note: ATEX Compliant s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 16... -
Page 19: Air Distribution Valve Servicing
(item 1) and gasket (item 19) to the spool. Wipe spool with a soft cloth and pump. inspect for scratches or wear. Connect the compressed air line to the pump. The pump is now ready for operation. s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 17... -
Page 20: Air Distribution Valve With Stroke Indicator Options
Air Valve Assembly Drawing with AIR VALVE ASSEMBLY PARTS LIST Stroke Indicator Option S15 Design Level 3 Item Part Number Description 031-146-000 Air Valve Assembly Note: Stroke Indicator is standard on Spill Containment models 031-143-000 Sleeve and Spool Set w/Pins 1... -
Page 21: Air Distribution Valve With Stroke Indicator Servicing
Connect the compressed air line to and inspect for scratches or wear. the pump. The pump is now ready for operation. s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 19... -
Page 22: Solenoid Shifted Air Valve Drawing
For Explosion Proof Solenoid Valve 219-009-001 Solenoid Coil, 120VDC 60 Hz 219-009-002 Solenoid Coil, 240VDC 60 HZ 219-009-003 Solenoid Coil, 12VDC 219-009-004 Solenoid Coil, 24VDC 219-009-005 Solenoid Coil, 110VDC 50 Hz 219-009-006 Solenoid Coil, 230VDC 50 Hz s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 20... -
Page 23: Solenoid Shifted Air Distribution Valve Option
This option provides a way to precisely control and monitor pump speed. BEFORE INSTALLATION Before wiring the solenoid, make certain it is compatible with your system voltage. s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 21... -
Page 24: Diaphragm Service Drawing, Non-Overlay
Take CAUTION when inser ting air inlet gasket (item 21).The pilot valve if necessary. spool, not to shear any o-rings. Use assembly (item 2) can now be removed BP-LS-EP-2 multipurpose grease, or for inspection and service. equivalent. s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 22... -
Page 25: Diaphragm Servicing
Diaphragm Service Drawing with Overlay Diaphragm Service Drawing, Non-Overlay s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 23... -
Page 26: Pilot Valve Assembly Drawing
(item 15) for cuts, punctures, abrasive of the rod. The bead of the end of the wear or chemical attack. Replace the diaphragm should fit into the groove of diaphragms if necessary. the inner chamber. s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 24... -
Page 27: Pumping Hazardous Liquids
(items 1-D and 1-F).The 1" NPT molded LEVEL threads in the air distribution valve body (item 1-B). SUCTION P i p i n g o r h o s e m ay n ow b e LINE installed. Illustration #3 s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 25... -
Page 28: Modular Check Valve Servicing
Replace any worn or damaged parts as necessary. s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 26... -
Page 29: Dual Port Option Drawing
180° increments (see (See arrows and optional positioning optional positioning in the Dual Porting in the Dual Porting Drawing.) Drawing). 1 1/2" ANSI STYLE FLANGE CONNECTION FOUR Ø.65 HOLES ON A Ø3.88 BOLT CIRCLE s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 27... -
Page 30: Leak Detection Options Drawing
Mechanical Leak Detector Installation Kit 031-023-110 To install mechanical leak detectors, remove the bottom ¼" NPT pipe plug on the visual sight tube (item 49). Insert leak detector into the ¼" pipe tee (item 48). s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 28... -
Page 31: Pulse Output Kit Drawing
Valve Assembly or onto the air valve and senses each stroke of the main spool. Consult the factory for further information and availability. Pulse Output Kits 475-244-001 10-30 VDC 475-244-002 110/220 VAC 475-244-003 10-30VDC, 110VAC and 220 VAC s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 29... -
Page 32: Optional Muffler Configurations
OPTION 6 530-033-000 Metal Muffler screws directly into the Air Body. I M2 c T5 ATEX Compliant II 2GD T5 Option 0 Option 1 and 2 Option 6 s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 30... -
Page 33: Grounding The Pump
The other end is installed to a true earth ground. of equipment required. WARNING WARNING Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded. s15nmdl3sm-REV1207 Model S15 Non-Metallic Page 31... -
Page 34: Ce Declaration Of Conformity
Declaration of Conformity Warren Rupp, Inc., 800 North Main Street, Mans eld, Ohio, certi es that Air-Operated Double Diaphragm Pumps Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, Containment Duty, Gas, UL, High Pressure, W, Submersible and Tranquilizers comply with the European Community Directive 98/37/EC, Safety of Machinery.