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SERVICE & OPERATING MANUAL
Original Instructions
Table of Contents
Engineering Data and Temperature Limitations ................................................................................. 1
Explanation of Pump Nomenclature ................................................................................................... 2
Performance Curve, Model S30 Non-Metallic Design Level 2 ........................................................... 3
Dimensions: S30 Non-Metallic ........................................................................................................... 4
Metric Dimensions: S30 Non-Metallic................................................................................................. 5
Dimensions: S30 Non-Metallic with Spill Containment ....................................................................... 6
Metric Dimensions: S30 Non-Metallic with Spill Containment ............................................................ 7
Principle of Pump Operation............................................................................................................... 8
Installation and Start-up...................................................................................................................... 8
Air Supply ........................................................................................................................................... 8
Air Valve Lubrication ........................................................................................................................... 8
Air Line Moisture................................................................................................................................. 8
Air Inlet and Priming ........................................................................................................................... 8
Between Uses .................................................................................................................................... 8
Installation Guide ................................................................................................................................ 9
Important Safety Information ............................................................................................................ 10
Material Codes ..................................................................................................................................11
Troubleshooting ................................................................................................................................ 12
Warranty ........................................................................................................................................... 12
Composite Repair Parts Drawing ..................................................................................................... 13
Overlay Option Drawing ................................................................................................................... 13
Composite Repair Parts List ............................................................................................................. 14
Spill Containment Option for Virgin PTFE Equipped Pumps ............................................................ 15
Spill Containment Repair Parts List .................................................................................................. 15
Spill Containment Concept ............................................................................................................... 16
Spill Containment Option Diaphragm Servicing .............................................................................. 16
Filling Spill Containment Chambers with Liquid ............................................................................... 16
Spill Containment Option for TPE Equipped Pumps ........................................................................ 17
Spill Containment Repair Parts List .................................................................................................. 17
Spill Containment Concept with TPE Diaphragms ........................................................................... 18
Spill Containment Option with TPE Diaphragm ................................................................................ 18
Air Distribution Valve Assembly Drawing .......................................................................................... 19
Main Air Valve Assembly Parts List .................................................................................................. 19
s30nmdl2sm-rev0614
Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Mansfield, Ohio 44902 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrupp.com
Air Distribution Valve Servicing ......................................................................................................... 20
Air Distribution Valve with Stroke Indicator Options ......................................................................... 21
Air Distribution Valve with Stroke Indicator Parts List ....................................................................... 21
Air Distribution Valve with Stroke Indicator Servicing ....................................................................... 22
Solenoid Shifted Air Valve Drawing .................................................................................................. 23
Solenoid Shifted Air Valve Parts List ................................................................................................ 23
Solenoid Shifted Air Distribution Valve Option .................................................................................. 24
Pilot Valve Assembly Drawing .......................................................................................................... 25
Pilot Valve Assembly Parts List ........................................................................................................ 25
Pilot Valve Servicing ......................................................................................................................... 26
Diaphragm Service Drawing, Non-Overlay....................................................................................... 27
Diaphragm Service Drawing, with Overlay ....................................................................................... 27
Diaphragm Servicing ........................................................................................................................ 28
Overlay Diaphragm Service ............................................................................................................. 28
Pumping Hazardous Liquids............................................................................................................. 29
Converting the pump for piping the exhaust air ................................................................................ 29
Exhaust Conversion Drawing ........................................................................................................... 29
Converted Exhaust Illustration.......................................................................................................... 29
Modular Check Valve Servicing ........................................................................................................ 30
Modular Check Valve Drawing ......................................................................................................... 30
Dual Port Option Drawing ................................................................................................................. 31
Dual Porting Options ........................................................................................................................ 32
Dual porting of both suction and discharge ends of the pump ......................................................... 32
Single porting of the suction and dual porting of the pump discharge .............................................. 32
Dual porting of the suction and single porting of the pump discharge .............................................. 32
Leak Detection Options Drawing ...................................................................................................... 33
Electronic Leak Detector Installation ................................................................................................ 33
Mechanical Leak Detector Installation .............................................................................................. 33
Pulse Output Kit Drawing ................................................................................................................. 34
Pulse Output Kit Option .................................................................................................................... 34
Optional Muffler Configurations, Drawing ......................................................................................... 35
Electronic Leak Detector Installation Instructions ............................................................................. 36
EC Declaration of Conformity - Machinery ....................................................................................... 37
©Copyright 2014 Warren Rupp, Inc. All rights reserved.
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Summary of Contents for Sandpiper 223GPM PP/TF
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Page 1: Table Of Contents
SERVICE & OPERATING MANUAL Original Instructions Model S30 Non-Metallic Design Level 2 Table of Contents Air Distribution Valve Servicing ......................20 Air Distribution Valve with Stroke Indicator Options ................. 21 Engineering Data and Temperature Limitations ................. 1 Air Distribution Valve with Stroke Indicator Parts List ............... 21 Explanation of Pump Nomenclature .................... -
Page 3: Engineering Data And Temperature Limitations
CAUTION: Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. expected at the extreme limits of the temperature ranges. Do not expose to UV light for extended periods of time. SANDPIPER pumps are designed to be powered only by compressed air. ®... -
Page 4: Model S30 Non-Metallic Design Level
S30B2K4KQAV000. 354 (161) Pump Brand Diaphragm Check Valve Materials Porting Options Pump Options Kit Options 1= Santoprene/Santoprene S= SANDPIPER A= ANSI Flange 0= None 00.= None ® 2= PTFE-Santoprene Backup/PTFE D= DIN Flange 1= Sound Dampening Muffler P0.= 10-30VDC Pulse Output Kit... -
Page 5: Performance Curve, Model S30 Non-Metallic Design Level 2
Performance Curve, Model S30 Non-Metallic Design Level 2 MODEL S30 Non-Metallic Performance Curve Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. (34) (68) (102) -
Page 6: Dimensions: S30 Non-Metallic
Dimensions: S30 Non-Metallic Dimensions in Inches Dimensional tolerance: ± " Note: Dimensions "A" is from the vertical center line to the end of the muffler. DISCHARGE PORT 3” STANDARAD 125# FLANGE CONFIGURATION 3/4” DIA., (4) HOLES EQUALLY SPACED ON A 6” DIA. BOLT CHANGE. MANIFOLD CAN ROTATE ±90º... -
Page 7: Metric Dimensions: S30 Non-Metallic
Metric Dimensions: S30 Non-Metallic Dimensions in Millimeters Note: Dimensions "A" is from Dimensional tolerance: ± 3mm the vertical center line to the end of the muffler. DISCHARGE PORT 3” STANDARAD 125# FLANGE CONFIGURATION 3/4” DIA., (4) HOLES EQUALLY SPACED ON A 6” DIA. BOLT CHANGE. MANIFOLD CAN ROTATE ±90º... -
Page 8: Dimensions: S30 Non-Metallic With Spill Containment
Dimensions: S30 Non-Metallic Note: Dimensions "A" is from Note: Dimensions "B" is from the vertical center line to the the opposite side of the pump with Spill Containment end of the muffler. to the end of the muffler. Dimensions in Inches Dimensional tolerance: ±... -
Page 9: Metric Dimensions: S30 Non-Metallic With Spill Containment
Metric Dimensions: S30 Non-Metallic with Spill Containment Dimensions in Millimeters Dimensional tolerance: ± 3mm DISCHARGE PORT 3” STANDARAD 125# FLANGE CONFIGURATION 3/4” DIA., (4) HOLES EQUALLY SPACED ON A 6” DIA. BOLT CHANGE. MANIFOLD CAN STANDARD INTEGRAL MUFFLER: ROTATE ±90º 1”... -
Page 10: Principle Of Pump Operation
PRINCIPLE OF PUMP OPERATION is reversed. The air distribution valve piping. The weight of the air supply line, AIR INLET AND PRIMING This ball type check valve pump spool is moved by a internal pilot valve regulators and filters must be supported To start the pump, open the air is powered by compressed air and is which alternately pressurizes one end... -
Page 11: Installation Guide
INSTALLATION GUIDE Top Discharge Ball Valve Unit Available from Surge Warren Rupp Suppressor Limited to Surge Suppressor 100 psi 020-051-000 Filter/Regulator Air Dryer CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure. -
Page 12: Important Safety Information
RECYCLING IMPORTANT SAFETY INFORMATION Many components of SANDPIPER AODD WARNING ® pumps are made of recyclable materials (see In the event of diaphragm IMPORTANT chart on page 11 for material specifications). rupture, pumped material We encourage pump users to recycle worn... -
Page 13: Material Codes
MATERIAL CODES THE LAST 3 DIGITS OF PART NUMBER Assembly, sub-assembly; Carbon Steel, Black PTFE Coated PTFE Carboxylated Nitrile Aluminum, Black Epoxy Coated and some purchased items PTFE Fluorinated Nitrile Cast Iron Stainless Steel, Black PTFE Coated Envelon High Density Polypropylene Powered Metal Aluminum, Black PTFE Coated Conductive PTFE... -
Page 14: Troubleshooting
TROUBLESHOOTING What to Check: Undersized suction What to Check: Pumped fluid in air What to Check: Blocked discharge Possible Symptoms: line. exhaust muffler. line. Corrective Action: Meet or exceed Corrective Action: Disassemble C o r r e c t i v e A c t i o n : C h e c k f o r •... -
Page 15: Composite Repair Parts Drawing
Composite Repair Parts Drawing **MUFFLER OPTION AVAILABLE SERVICE AND CONVERSION KITS 476-176-000 AIR END KIT Seals, O-rings, Gaskets, Retaining Rings, Air Valve Sleeve & Spool Set and Pilot Valve Assembly. 476-177-000* AIR END KIT (for Stroke Indicator Option) Seals, O-rings, Gaskets, Retaining Rings, Air Valve Sleeve &... -
Page 16: Composite Repair Parts List
Composite Repair Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 031-140-000 Air Valve Assembly 360-091-360 Gasket, Inner Chamber 031-140-002 Air Valve Assembly w/ PTFE coated Hardware 360-092-360 Gasket, Pilot Valve 031-141-000 Air Valve Assembly (No Integral Muffler) 360-093-360 Gasket, Main Air Valve 095-089-000 Pilot Valve Assembly... -
Page 17: Spill Containment Option For Virgin Ptfe Equipped Pumps
Spill Containment Option for Virgin PTFE Equipped Pumps Drawing S30 SPILL CONTAINMENT REPAIR PARTS LIST FOR VIRGIN PTFE EQUIPPED PUMPS ITEM PART NUMBER DESCRIPTION 031-146-000 Air Valve Assembly (replaces 031-140-000) 031-147-000 Air Valve Assembly (replaces 031-141-000) Discharge 170-113-115 Capscrew, Hex HD 5/8-11 x 6.00 Manifold 170-113-308 Capscrew, Hex HD 5/8-11 x 6.00... -
Page 18: Spill Containment Concept
SPILL CONTAINMENT FOR PTFE FILLING SPILL CONTAINMENT the exact amount of fluid is used. Too 10. Repeat steps 5 through 9 to fill EQUIPPED PUMPS CONCEPT CHAMBERS WITH LIQUID little or too much fluid causes premature opposite Spill Containment chamber. The Spill Containment option THE CHAMBERS ARE FILLED diaphragm failure and erratic pumping. -
Page 19: Spill Containment Option For Tpe Equipped Pumps
Spill Containment Option for TPE Equipped Pumps Drawing Discharge S30 SPILL CONTAINMENT FOR TPE EQUIPPED PUMPS Manifold REPAIR PARTS LIST ITEM PART NUMBER DESCRIPTION 031-146-000 Air Valve Assembly (replaces 031-140-000) Suction 031-147-000 Air Valve Assembly Manifold (replaces 031-141-000) 170-113-115 Capscrew, Hex HD 5/8-11 x 6.00 170-113-308 Capscrew, Hex HD 5/8-11 x 6.00 170-115-115... -
Page 20: Spill Containment Concept With Tpe Diaphragms
SPILL CONTAINMENT FOR TPE FILLING SPILL CONTAINMENT exact amount of fluid is used. Too little 10. Repeat steps 5 through 9 to fill EQUIPPED PUMPS CONCEPT CHAMBERS WITH LIQUID or too much fluid causes premature opposite Spill Containment chamber. The Spill Containment option THE CHAMBERS ARE FILLED diaphragm failure and erratic pumping. -
Page 21: Air Distribution Valve Assembly Drawing
Air Distribution Valve Assembly Drawing S30 Design Level 2 MAIN AIR VALVE ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 031-140-000 Main Air Valve Assembly 031-139-000 Spool Assembly 095-094-551 Body, Air Valve 132-029-552 Bumper 165-096-551 Cap, Muffler 165-115-552 Cap, End 530-028-550 Muffler 560-020-360 O-Ring... -
Page 22: Air Distribution Valve Servicing
AIR DISTRIBUTION VALVE Inspect the inner diameter of the IMPORTANT SERVICING sleeve (part of item 1-A) for dirt, To service the air valve first shut off scratches, or other contaminates. Read these instructions the compressed air, bleed the pressure Remove the sleeve if needed and completely, before in- from the pump, and disconnect the air replace both the sleeve and spool with... -
Page 23: Air Distribution Valve With Stroke Indicator Options
Air Valve Assembly Drawing with Stroke Indicator Option S30 Design Level 2 PILOT VALVE ASSEMBLY PARTS LIST Note: Stroke Indicator is standard on Spill Containment models ITEM PART NUMBER DESCRIPTION 031-146-000 Air Valve Assembly 031-143-000 Sleeve and Spool Set w/Pins 1 095-094-551 Body, Air Valve 132-029-552... -
Page 24: Air Distribution Valve With Stroke Indicator Servicing
AIR DISTRIBUTION VALVE WITH Inspect the inner diameter of the IMPORTANT S T R O K E I N D I C ATO R O P T I O N sleeve (part of item 1-A) for dirt, SERVICING scratches, or other contaminates. Read these instructions To service the air valve first shut off Remove the sleeve if needed and... -
Page 25: Solenoid Shifted Air Valve Drawing
Solenoid Shifted Air Valve Drawing SOLENOID SHIFTED AIR VALVE PARTS LIST (Includes all items used on Composite Repair Parts List except as shown) ITEM PART NUMBER DESCRIPTION 893-097-000 Solenoid Valve, NEMA4 219-001-000 Solenoid Coil, 24VDC 219-004-000 Solenoid Coil, 24VAC/12VDC 219-002-000 Solenoid Coil, 120VAC 219-003-000 Solenoid Coil, 240VAC... -
Page 26: Solenoid Shifted Air Distribution Valve Option
(pumping rate). OPERATION The Solenoid Shifted SANDPIPER has a solenoid operated, air distribution valve in place of the standard SANDPIPER’s pilot operated, air distribution valve. Where a pilot valve is normally utilized to cycle the pump’s air distribution... -
Page 27: Pilot Valve Assembly Drawing
Pilot Valve Assembly Drawing PILOT VALVE ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 095-089-000 Pilot Valve Assembly 095-081-551 Body, Pilot Valve 135-033-506 Bushing 675-055-115 Ring, Retaining 770-049-175 Spacer 917-001-374 Wiper 775-033-506 Spool, Pilot s30nmdl2sm-rev0614 Model S30 Non-Metallic Page 25... -
Page 28: Pilot Valve Servicing
PILOT VALVE SERVICING Step #3: Re-assembly of the pilot Step #5: Re-install the pilot valve IMPORTANT To service the pilot valve first shut valve. assembly into the intermediate off the compressed air supply, bleed First install a spiral retaining ring to assembly. -
Page 29: Diaphragm Service Drawing, Non-Overlay
Diaphragm Service Drawing, Diaphragm Service Drawing, Non-Overlay with Overlay s30nmdl2sm-rev0614 Model S30 Non-Metallic Page 27... -
Page 30: Diaphragm Servicing
DIAPHRAGM SERVICING " wrench or socket to remove the 6) is installed over the diaphragm rod. IMPORTANT To service the diaphragms first outer diaphragm plate (item 29) by Thread the stud of the remaining shut off the suction, then shut off the turning counterclockwise. -
Page 31: Pumping Hazardous Liquids
PUMPING HAZARDOUS LIQUIDS NOTE: The manufacturer recommends CONVERTED EXHAUST ILLUSTRATION When a diaphragm fails, the pumped installing a flexible hose or connection PUMP INSTALLATION AREA liquid or fumes enter the air end of the between the pump and any rigid SAFE AIR EXHAUST pump. -
Page 32: Modular Check Valve Servicing
Modular Check Valve Drawing MODULAR CHECK VALVE Remove the remaining check valve SERVICING seal (item 37). Inspect the seal for cuts Before servicing the check valves, or pinched areas. Replace seal as first shut off the suction line and then needed. -
Page 33: Dual Port Option Drawing
Dual Port Option Drawing 3" ANSI STYLE FLANGE CONNECTION FOUR ø.75 HOLES ON A ø6.00 BOLT CIRCLE 3" ANSI STYLE FLANGE CONNECTION FOUR ø.75 HOLES ON A ø6.00 BOLT CIRCLE s30nmdl2sm-rev0614 Model S30 Non-Metallic Page 31... -
Page 34: Dual Porting Options
DUAL PORTING OPTIONS Single porting of the suction and IMPORTANT Several dual porting options are dual porting of the pump discharge possible. The pump can be converted To convert the pump from the Read these instructions to a dual port arrangement on both standard single suction and single c o m p l e t e l y , b e f o r e the suction and the discharge ends. -
Page 35: Leak Detection Options Drawing
Leak Detection Options Drawing LEAK DETECTION OPTION (ELECTRONIC) Follow instructions found elsewhere in this manual, “Filling the Spill Containment Chambers” when installing leak detectors. For pumps with 530-028-550 Electronic Leak Detector Installation ENCLOSED MUFFLER Kit 032-037-000 100VAC 50Hz or 110-120VAC 50/60Hz or 220-240VAC 50/60Hz... -
Page 36: Pulse Output Kit Drawing
Pulse Output Kit Drawing PULSE OUTPUT KIT OPTION This pump can be fitted with a Pulse Output Kit. This converts the mechanical strokes of the pump to an electrical signal which interfaces with the Stroke Counter/ Batch Controller or user control devices such as a PLC. The Pulse Output Kits mount directly onto the Muffler Cap on the Air Distribution Valve Assembly or onto the air valve and senses each stroke of the main spool. -
Page 37: Optional Muffler Configurations, Drawing
Leak Detection Options Drawing LEAK DETECTION OPTION (ELECTRONIC) Follow instructions found elsewhere in this manual, “Filling the Spill Containment Chambers” when installing leak detectors. For pumps with 530-028-550 Electronic Leak Detector Installation ENCLOSED MUFFLER Kit 032-037-000 100VAC 50Hz or 110-120VAC 50/60Hz or 220-240VAC 50/60Hz... -
Page 38: Electronic Leak Detector Installation Instructions
Optional Muffler Configurations, Drawing OPTION 0 530-028-550 Integral Muffler uses (1) Cap and (4) 710-015-115 Self Tapping Screw to hold it in place. OPTION 1 530-027-000 Sound Dampening Muffler screws directly into the Air Valve body. This muffler is equipped with a porous plastic element. -
Page 39: Ec Declaration Of Conformity - Machinery
Declaration of Conformity Manufacturer: Warren Rupp, Inc. , 800 N. Main Street ® Mansfield, Ohio, 44902 USA Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure, RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.