YASKAWA FSDrive-MV1000 Series Instructions Manual
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YASKAWA FSDrive-MV1000 Series Instructions Manual

Super energy-saving medium-voltage ac drive. class: 2 kv, 3 kv, 4 kv, 6 kv, and 11 kv
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See also: Instructions for Use Manual , Instruction Manual
Super Energy-Saving Medium-Voltage AC Drive
FSDrive-MV1000
Instructions
Class: 2 kV, 3 kV, 4 kV, 6 kV, and 11 kV
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. EZZ010926
1
Receiving
7
2
Mechanical Installation
8
3
Electrical Installation
Start-Up Programming &
4
A
Operation
5
B
Troubleshooting
Periodic Inspection &
6
C
Maintenance
7
D
Options
A
E
Specifications

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  • Page 1 Super Energy-Saving Medium-Voltage AC Drive FSDrive-MV1000 Instructions Class: 2 kV, 3 kV, 4 kV, 6 kV, and 11 kV To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 3: Table Of Contents

    Installation Environment ..........41 YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 4 Multiple Motors ........... .119 Subchart A-2: High Performance Operation Using OLV or CLV ....120 YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 5 Motor is Too Hot ........... . 182 Drive Does Not Allow Selection of Rotational Auto-Tuning ....183 YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 6 A.2 Drive Specifications ..........214 Index ..........................215 Revision History......................220 YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 7: Preface And General Safety

    Preface and General Safety This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions. BEFORE USING THE PRODUCT ........8 GENERAL SAFETY .

  • Page 8: Before Using The Product

    Indicates a term or definition used in this manual. TERMS TERMS TERMS ◆ Terms and Abbreviations • Drive, MV1000: Yaskawa FSDrive-MV1000 Series MV1000 TERMS TERMS TERMS • V/f: V/f Control • OLV: Open Loop Vector Control •...

  • Page 9: General Safety

    • When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

  • Page 10: Safety Messages

    Never modify the drive. Failure to comply could result in death or serious injury. Yaskawa is not responsible for the consequences of any modification of the product by the user or any client of the user. Do not allow unqualified personnel to perform work on the drive.
  • Page 11 Do not connect or operate any equipment with visible damage or missing parts. Also check the cable wiring and selection of peripheral devices to identify the cause. Contact your Yaskawa representative or the nearest Yaskawa sales office before restarting the drive or the peripheral devices if the cause cannot be identified.

  • Page 12: Drive Label Warning

    Class: 3 kV 3.0kV Serial number nameplate Warning information nameplate A Warning information nameplate B Class: 4 kV 4.16kV Warning information Nameplate A Serial number nameplate Warning information Nameplate B Serial number nameplate Warning information Nameplate A YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 13 Warning information nameplate A Warning information nameplate B Class: 11 kV 11.0kV Warning information Warning information Warning information Nameplate C Nameplate C Nameplate C Serial number nameplate Warning information nameplate A Warning information nameplate B YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 14 General Safety Warning Information ■ Nameplate A Nameplate B YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 15 General Safety Danger Information ■ Nameplate C ° ° ° ° Asia Note: This warning information is not indicated on 2-kV and 4-kV class drives. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 16: Mechanical Interlock

    Use the key to unlock the mechanical lock of the drive. Figure i.1 A – Medium voltage panel C – Medium voltage panel (Power Cells) (Transformer) B – Low voltage panel (Controller) Figure i.1 Specification of Interlock Key (Kirk Key type F-Flat mounted) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 17: Notes On Using Drives

    • Store the spare parts without unpacking them. For details, refer to the storage method described in the instruction manual. Compliance with Local Laws ■ Please comply with the law of the relevant country when you install the drive panel. For details, contact your Yaskawa representative. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 18: Settings

    ■ Wiring When wiring UL/cUL-compliant drives, refer to the notes on complying with the UL and cUL standards given in the instruction manuals. For details, contact your Yaskawa representative. Transportation and Installation ■ Never steam clean the drive. During transportation and installation, the drive must never be exposed to an atmosphere containing a halogen gas such as fluorine, chlorine, bromine, or iodine.
  • Page 19 (It is advisable to separate them by a distance of 30 cm or more.) Leakage Current ■ Harmonic leakage current passes through stray capacitance between the drive power lines, ground and the motor lines. Consider taking measures against this leakage current. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 20: Notes On Motor Operation

    • Subsynchronous Resonance Subsynchronous resonance may occur in fans, blowers, turbines, and other applications with high load inertia, as well as in motors with a relatively long shaft. Yaskawa recommends using the closed loop vector control for such applications. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 21: Warranty Information

    ■ If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the warranty period, Yaskawa will bear the cost of repairing the unit. However, if the Yaskawa Authorized Service Center determines that the problem with a Yaskawa product is not due to defects in Yaskawa’s workmanship or materials, then...
  • Page 22 Warranty Information YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 23: Receiving

    MODEL NUMBER AND NAMEPLATE CHECK......29 COMPONENT NAMES AND CONFIGURATION ......32 YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 24: Section Safety

    W ARNING Electrical Shock Hazard If any parts in the drive are damaged or missing, stop the drive and contact your Yaskawa representative or the nearest Yaskawa sales office. Electrical circuits could fail when current is applied, resulting in death, serious injury, or fire.

  • Page 25: General Description

    <2> 2500 2300 A AA550 <2> A AA600 2750 2500 <2> <1> Indicates the power of Yaskawa’s 4-pole motors. <2> Under development Class: 3 kV ■ Table 1.2 MV1000 Models (Class: 3 kV) Power Input Output Rated Output Max. Applicable...
  • Page 26 <2> D DA575 4500 4140 <2> D DA625 5000 4500 <2> <1> Indicates the power of Yaskawa’s 4-pole motors. <2> Under development Class: 6 kV ■ Table 1.4 MV1000 Models (Class: 6 kV) Power Input Output Rated Output Max. Applicable...
  • Page 27 3960 H HA260 <2> H HA330 6200 5030 <2> H HA400 7600 6100 <2> H HA520 9900 7930 <2> H HA650 12000 9910 <2> <1> Indicates the capacities of Yaskawa’s 4-pole motors. <2> Under development YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 28: Control Mode Selection

    • When a speed estimation type speed search is performed, only one motor must be combined with one drive. In addition, the frequency must be no greater than 120 Hz, and the motor capacity must be the same as that of the drive or one frame lower. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 29: Model Number And Nameplate Check

    DANGER! If any parts in the drive are damaged or missing, stop the drive and contact your Yaskawa representative or the nearest Yaskawa sales office. Electrical circuits could fail when current is applied, resulting in death, serious injury, or fire.
  • Page 30 Serial number Mass Figure 1.4 Example Drive Nameplate ■ Class: 11 kV Figure 1.5 11.0kV Model Capacity Input voltage Output voltage Output current Input frequency Manufactured date Serial number Mass Figure 1.5 Example Drive Nameplate YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 31: Descriptions Of Drive Models

    505 A 375 A 550 A 440 A 600 A 505 A 575 A 625 A Figure 1.6 Descriptions of Drive Models Note: All input voltages are not necessarily compatible with all output voltage classes. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 32: Component Names And Configuration

    C – Control circuit terminal Figure 1.8 Internal Layout (Drive: 2-kV Class, 600 HP) Figure 1.9 3.0kV Power Cell panel Transformer panel Control panel A – Digital Operator Figure 1.9 External Appearance, Viewing Doors (Drive: 3-kV Class, 800 kVA) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 33 Transformer panel A – Cooling fan D – Main circuit output terminals B – Power Cell E – Main circuit input terminals C – Control circuit terminal Figure 1.12 Internal Layout (Drive: 4-kV Class, 1000 HP) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 34 C – Control circuit terminal Figure 1.14 Internal Layout (Drive: 6-kV Class, 1600 kVA) Figure 1.15 11.0kV Transformer panel Power Cell Control panel panel A – Digital Operator Figure 1.15 External Appearance, Viewing Doors (Drive: 11-kV Class, 2650 kVA) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 35 Note: A digital operator including the functions of parameter writing/reading and status/fault monitoring, and a connector (USB) for DriveWizard Plus MV communications are provided on the control panel door. For details on the names and functions of each part of the digital operator controls, see Using the Digital Operator on page 107. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 36: Transformer Panel

    • Peripheral circuits such as an isolation amplifier for analog I/O • Control circuit terminal block Note: A 200/220-Vac power supply is required as the power source for the cooling fan and control circuit. (A 380/400/440-Vac power supply is available as an option.) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 37 The following three types of power supplies are used with the controller. Refer to Spare Parts on page 202 for the power supply model. • 5 V: Control circuit power supply • 15 V: Analog I/O power supply ± • 24 V: Sequence I/O power supply YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 38 1.4 Component Names and Configuration YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 39: Mechanical Installation

    STORING DRIVES ..........70 YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 40: Section Safety

    C and a humidity ° of no greater than 85% (Yaskawa recommends the installation of an air conditioner). Observe the following precautions when installing the drive panel. When installing the panel take care to prevent metal chips from drilling, oil, water, from and so on getting stuck to the drive or inside it.

  • Page 41: Mechanical Installation

    Yaskawa representatives or the nearest Yaskawa sales office in advance. The drive generates noise, including radio noise, to some extent. This should be considered when selecting the installation location. 3. Please comply with the law of the relevant country when you install the drive panel. For details, contact your Yaskawa representative. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 42: Checking The Installation Space

    Secure the space indicated below around the drive to maintain sufficient cooling. Note: If the installation space for the drive is restricted and the space indicated below cannot be secured, contact your Yaskawa representatives or the nearest Yaskawa sales office.

  • Page 43: Transporting

    Table 2.14. <1> The following models are under development. 2-kV class: 700 to 1750 HP, 2000 to 2750 HP 4-kV class: 1750 to 3000 HP, 3500 to 5000 HP 11-kV class: 5000 to 12000 kVA YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 44 Figure 2.2 Wire ropes for lifting Hanging angle of 60° max. Top view Drive Front view Figure 2.2 Inserting Wire Ropes for Lifting 2. Ensure that the hanging angle is no greater than 60 ° YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 45 DANGER! When lifting the transformer panel, take care to ensure that the housing is not damaged by contact with the ceiling plate or other parts. Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 46 Top view Pass the wire rope through the support hook while lifting it. Drive Front view Figure 2.5 Inserting Wire Ropes for Lifting 2. Ensure that the hanging angle is no greater than 60 ° YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 47 DANGER! When lifting the transformer panel, take care to ensure that the housing is not damaged by contact with the ceiling plate or other parts. Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 48 DANGER! When lifting the transformer panel, take care to ensure that the housing is not damaged by contact with the ceiling plate or other parts. Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 49 Figure 2.10 Wire ropes for lifting Hanging angle of 60° max. Top view Drive Front view Figure 2.10 Inserting Wire Ropes for Lifting 2. Ensure that the hanging angle is no greater than 60 ° YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 50 DANGER! When lifting the transformer panel, take care to ensure that the housing is not damaged by contact with the ceiling plate or other parts. Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 51 1. Insert wire ropes for lifting through the support hook installation openings on the top of the drive. Figure 2.13 Wire ropes for lifting Support hook installation opening Drive Top view Front view Figure 2.13 Inserting Wire Ropes for Lifting 2. Ensure that the hanging angle is no greater than 60°. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 52 DANGER! When lifting the transformer panel, take care to ensure that the housing is not damaged by contact with the ceiling plate or other parts. Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 53 DANGER! When lifting the transformer panel, take care to ensure that the housing is not damaged by contact with the ceiling plate or other parts. Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 54 1. Attach the wire ropes for lifting to the support hooks on the top of the panel to lift the drive. Figure 2.18 Hanging angle of 60° max. Wire ropes for lifting Top view Drive Front view Figure 2.18 Inserting Wire Ropes for Lifting 2. Ensure that the hanging angle is no greater than 60°. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 55 DANGER! When lifting the transformer panel, take care to ensure that the housing is not damaged by contact with the ceiling plate or other parts. Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 56: Side-By-Side Installation

    Figure 2.21 Mounting Holes for Side-by-Side Installation (Drive: 2-kV Class, 700 HP) Figure 2.22 3.0kV Transformer panel frame Power Cell panel frame Arrows: Positions of bolts Figure 2.22 Mounting Holes for Side-by-Side Installation (Drive: 3-kV Class, 1150 kVA) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 57 Figure 2.24 Mounting Holes for Side-by-Side Installation (Drive: 6-kV Class, 1600 kVA) Figure 2.25 11.0kV Transformer panel frame Power Cell panel frame Arrows: Positions of bolts Figure 2.25 Mounting Holes for Side-by-Side Installation (Drive: 11-kV Class, 2650 kVA) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 58: Main Circuit Wiring

    NOTICE: When bolting frames to each other, make secure connections by using the tightening torque indicated in this manual. Any space between two frames may cause a leakage of cooling air, resulting in drive failure. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 59: Installing Cooling Exhaust Covers

    – 1530 8-φ17 C CA330 <1> C CA400 Figure 2.30 1360 2260 – 1530 8-φ17 <1> Figure 2.31 1430 – 1530 12-φ17 C CA520 <1> C CA650 Figure 2.31 1130 1430 – 1530 12-φ17 <1> YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 60 – <1> <2> H HA520 – – – – – – <1> <2> – – – – – – H HA650 <1> <2> <1> Side-by-side configurations comprising two or more drive panels <2> Under development YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 61 Front: with the door removed Figure 2.27 Dimension Drawing 1 for Bottom (Class: 2 kV) Figure 2.28 8-φ17 2.4kV Cable inlet Front: with the door removed Figure 2.28 Dimension Drawing 2 for Bottom (Class: 2 kV) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 62 Front: with the door removed Figure 2.30 Dimension Drawing 2 for Bottom (Class: 3 kV) Figure 2.31 3.0kV 12-φ17 Cable inlet Front: with the door removed Figure 2.31 Dimension Drawing 3 for Bottom (Class: 3 kV) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 63 Front: with the door removed Figure 2.34 Dimension Drawing 1 for Bottom (Class: 6 kV) Figure 2.35 6.0kV 14-φ17 Cable inlet Front: with the door removed Figure 2.35 Dimension Drawing 2 for Bottom (Class: 6 kV) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 64 Front: with the door removed Figure 2.36 Dimension Drawing 1 for Bottom (Class: 11 kV) Figure 2.37 11.0kV 14-φ17 Cable inlet Front: with the door removed Figure 2.37 Dimension Drawing 2 for Bottom (Class: 11 kV) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 65: Dimensions

    2.3 Dimensions Dimensions The FSDrive-MV1000 series dimensions and approximate masses are shown below. Table 2.18 Drive Dimensions and Approximate Masses Dimensions (mm) Voltage Model Approx. Mass Dimension Width Depth Height Height Height Class CIMR-MV2 (kg) Drawing <3> <2> (kV) A6AA052...
  • Page 66 – – – <1> <2> H HA650 – – – – – – <1> <2> <1> Side-by-side configurations comprising two or more drive panels <2> Under development <3> The dimensions and masses may be changed. YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 67 Figure 2.38 Dimension Drawing 1 (Class: 2 kV) Figure 2.39 Max. 850 mm 2.4kV Door opening dimension Figure 2.39 Dimension Drawing 2 (Class: 2 kV) Figure 2.40 3.0kV Max. 800 mm Door opening dimension Figure 2.40 Dimension Drawing 1 (Class: 3 kV) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 68 Figure 2.41 Dimension Drawing 2 (Class: 3 kV) Figure 2.42 4.16kV Max. 800 mm Door opening dimension Figure 2.42 Dimension Drawing 1 (Class: 4 kV) Figure 2.43 4.16kV Max. 850 mm Door opening dimension Figure 2.43 Dimension Drawing 2 (Class: 4 kV) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...
  • Page 69 2.3 Dimensions Figure 2.44 6.0kV Max. 800 mm Door opening dimension Figure 2.44 Dimension Drawing (Class: 6 kV) Figure 2.45 11.0kV Max. 800 mm Door opening dimension Figure 2.45 Dimension Drawing (Class: 11 kV) YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions...

  • Page 70: Storing Drives

    ■ Conditions Storage of more than one month after unpacking or more than three months after shipping. Note: Contact your Yaskawa representative or the nearest Yaskawa sales office in advance if long term storage is required. Surrounding Environment ■ Secure a storage environment that satisfies the conditions cited for the drive’s environmental specification refer to...

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