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Rev. 1.1
Assembly Instructions
Hand Dosing Valve VMS-05
Article Numbers:
VMS-05 Standard
NOTE
Please read the Assembly Instructions carefully before first using the incomplete device and
strictly adhere to the instructions!
This incomplete device may only be worked with and worked on by persons who are
familiar with the Assembly Instructions and the current regulations for industrial safety and
accident prevention.
Always keep this translated version of the 'original Assembly Instructions' at the device!
Assembly Instructions - Full-Jet Valve VMS-05
Standard
V05-...
Special Design
V05-033040028012070
V05-253040028012070
V05-253080028012070
The instructions have to be close at hand any time!
VMS-05 Special Design
Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de – info@walther-2000.de
Page 1 of 25
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Summary of Contents for Walther Systemtechnik VMS-05
- Page 1 Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 1 of 25 Assembly Instructions Hand Dosing Valve VMS-05 Article Numbers: Standard V05-… Special Design V05-033040028012070 V05-253040028012070 V05-253080028012070 VMS-05 Standard VMS-05 Special Design NOTE Please read the Assembly Instructions carefully before first using the incomplete device and...
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Page 2: Table Of Contents
Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 2 of 25 Table of Contents Page EC DECLARATION OF INCORPORATION ........................4 INTRODUCTION ..............................5 ......................5 ARGET ROUP OF THE SSEMBLY NSTRUCTIONS ............................5 IST OF IGNS AND YMBOLS SAFETY................................ - Page 3 VMS-05 S ............................ 20 PECIAL ESIGN 10.2.1 Dimensioned Drawing VMS-05 Special Design MV LV (long version) ........... 20 10.2.2 Dimensioned Drawing VMS-05 Special Design MV KV (short version) ..........20 10.2.3 Spare Part Drawing VMS-05 Special Design ..................21 10.2.4 Spare Part List VMS-05 Special Design ....................
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Page 4: Ec Declaration Of Incorporation
Walther Systemtechnik GmbH Hockenheimer Straße 3 D- 76726 Germersheim Description VMS-05 Hand Dosing Valve, Article No. V05-… We also declare the conformity with other, product-relevant directives/guidelines: Mach. Direct. 2006/42/EU App. I, Clause: 1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.3.2, 1.3.3, 1.3.4, 1.5.1, 1.5.9 EMC- Directive 2014/30/EU, dated 26. -
Page 5: Introduction
GmbH has a guarantee of 12 months under normal European operating conditions on its own parts (spare parts are excluded); or according to the conditions of the manufacturer. This guarantee can only be granted by Walther Systemtechnik GmbH, if: ... -
Page 6: Correct Use
1.1.1 trichloromethane or methylene chloride can react explosively with aluminum or galvanized parts. The VMS-05 Special Design valve is a needle valve and will be used for processing materials which can be sprayed in continuous or intermitting operation. Under no circumstances shall aggressive media such as acids, alkaline solutions, detergents, chemicals or others be sprayed. -
Page 7: Transport
Special Design Due to their low weight and a very compact design, the valves of the VMS-05 Special Design series MV LV/KV are ideally suitable for all applications with only little space for installation in machines or robots. -
Page 8: Technical Data
Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 8 of 25 4.2 Technical Data General Data - Standard ca. 45 x 250 Dimensions [mm] KV-type Weight [g] ca. 700 Sealing material Viton Energy Supply Control air pressure [bar] min. 6 Material pressure [bar] max. -
Page 9: Initial Start-Up
5 Initial Start-up 5.1 Mounting and Installation Connect the VMS-05 Hand Dosing Valve with a pressured container or a pump via the material connection (4). Connect the micro-switch (15) with a pilot valve (magnetic valve or time control or other). Adjust material pressure at the pressured container or the pump (max. -
Page 10: Adjusting The Incomplete Device
Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 10 of 25 5.3 Adjusting the Incomplete Device IMPORTANT Do not turn the raster-needle locking screw any further counter-clockwise if no more stops are noticeable while turning it! The maximum needle stroke adjustment has been reached already. -
Page 11: Operation
Danger caused by flammable, harmful fluid. Always follow the safety instructions on the container or the safety data sheet for the fluid. The valves of the VMS-05 Special Design series generally operate with a control air pressure of 6 bar and material pressures of up to 30 bar. -
Page 12: Taking Out Of Service
Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 12 of 25 7 Taking out of Service 7.1 Short Interruption A short interruption (15 min or more) has to be followed by a clean spraying. IMPORTANT Please follow the Operating Manual! 7.2 Long-term Interruption... -
Page 13: Maintenance And Repair
8 Maintenance and Repair 8.1 General Information The valves of the VMS-05 series are high-quality precision devices which will not fail if treated correctly and will operate almost maintenance-free. Always keep clean and observe minimum instructions to maintain a long life of the valve. Always use clean and filtered material only. The control air must also be clean and should be slightly oiled, if necessary. -
Page 14: Replacing The Sealing Bushing
Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 14 of 25 8.4 Replacing the Sealing Bushing Standard Sealing Bushing (6) Unscrew screws (14) and remove valve from device body (13). Completely unscrew needle lock (pos. 10, 11 or 12) and nozzle (pos. 1). Carefully push out the needle (pos. 8) towards the nozzle end. Then unscrew the sealing sleeve (pos. -
Page 15: Spare Parts
Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 15 of 25 8.6 Spare Parts IMPORTANT Only use original spare parts from the manufacturer! Wrong or defective spare parts from other manufacturers can damage the device. If other than original spare parts of the manufacturer will be used, all obligations from the manufacturer or his sales partners, such as guarantees, service contracts etc will be forfeited without further notice. -
Page 16: Troubleshooting
Page 16 of 25 9 Troubleshooting 9.1 General Information IMPORTANT First check all supply lines for connection and serviceability. In case of serious problems that cannot be resolved, please contact the Walther Systemtechnik GmbH cus- tomer service. 9.2 Malfunctions Standard Fault... -
Page 17: Appendix
Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 17 of 25 10 Appendix 10.1 VMS-05 Standard 10.1.1 Dimensioned Drawing VMS-05 Standard Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 18: Spare Part Drawing Vms-05 Standard
Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 18 of 25 10.1.2 Spare Part Drawing VMS-05 Standard Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 19: Spare List Vms-05 Standard
Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 19 of 25 10.1.3 Spare List VMS-05 Standard Dwg No. Art.-No. Description Nozzle, stainless 97320005 Needle guide 97410053 Hexagon retaining ring Pos. 1.1 and 1.2 are not part of the drawing... -
Page 20: Vms-05 Special Design
Rev. 1.1 Page 20 of 25 10.2 VMS-05 Special Design 10.2.1 Dimensioned Drawing VMS-05 Special Design MV LV (long version) 10.2.2 Dimensioned Drawing VMS-05 Special Design MV KV (short version) Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91... -
Page 21: Spare Part Drawing Vms-05 Special Design
Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 21 of 25 10.2.3 Spare Part Drawing VMS-05 Special Design Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 22: Spare Part List Vms-05 Special Design
Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 22 of 25 10.2.4 Spare Part List VMS-05 Special Design Dwg No. Art.-No. Description 2.10 Nozzle, stainless steel 4.10 97510036 Main body VMS-05 MV, complete 5.00 97640107 Material sealing set 5.30... -
Page 23: Article Numbers For Nozzles, Nozzle Needles And Magnetic Valves
Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 23 of 25 10.3 Article Numbers for Nozzles, Nozzle Needles and Magnetic Valves *Nozzle, LV, stainless steel Standard Dwg No Article No. Description 97210139 Nozzle, LV, 1.0 mm, Stainless steel 97210141 Nozzle, LV, 1.5 mm, Stainless steel... - Page 24 Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 24 of 25 *Nozzle tube, Standard Dwg No Article No. Description 97850139 Nozzle tube, 60mm, Standard 97220813 Nozzle tube, 50mm 97851597 Nozzle tube, 1000mm, extension *Nozzle needle, Standard stainless steel Dwg No Article No.
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Page 25: Accessories
Assembly Instructions - Full-Jet Valve VMS-05 Rev. 1.1 Page 25 of 25 *Magnetic valve 3/2-way Dwg No Article No. Description 15.00 97150018 Magnetventil 24V / DC / 2,5W 15.00 97150019 Magnetventil 110V / 50Hz / 1,5W 15.00 97150020 Magnetventil 220V / 50Hz / 1,5W 10.4 Accessories...
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