Walther Systemtechnik VMS-02 Assembly Instructions Manual

Walther Systemtechnik VMS-02 Assembly Instructions Manual

Full-jet valve

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Rev. 1.4
Assembly Instructions
Full-Jet Valve VMS-02
Article Number:
IMPORTANT
Please read this Assembly Instruction carefully before unpacking and start of operation with
the incomplete device, and make sure you follow it strictly!
The incomplete device will only be used, serviced or repaired by persons who are familiar
with the Assembly Instruction as well the guiding rules on work safety and accident
prevention.
Please keep this Translation of the „Original Assembly Instruction" always close to the incomplete
device! The instructions have to be constantly available!
Assembly Instructions – Full-Jet Valve VMS-02
V02-...
Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de – info@walther-2000.de
Page 1 of 19

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Summary of Contents for Walther Systemtechnik VMS-02

  • Page 1 Assembly Instructions – Full-Jet Valve VMS-02 Rev. 1.4 Page 1 of 19 Assembly Instructions Full-Jet Valve VMS-02 Article Number: V02-… IMPORTANT Please read this Assembly Instruction carefully before unpacking and start of operation with the incomplete device, and make sure you follow it strictly!
  • Page 2: Table Of Contents

    Assembly Instructions – Full-Jet Valve VMS-02 Rev. 1.4 Page 2 of 19 Table of Contents Page EC DECLARATION OF INCORPORATION ........................4 INTRODUCTION ..............................5 ......................5 ARGET ROUP OF THE SSEMBLY NSTRUCTIONS ............................5 IST OF IGNS AND YMBOLS SAFETY................................
  • Page 3 Assembly Instructions – Full-Jet Valve VMS-02 Rev. 1.4 Page 3 of 19 10.2.2 Spare Part List............................15 10.3 ..............15 RTICLE UMBERS FOR OZZLES OZZLE EEDLES AND AGNETIC ALVES 10.4 ..............................18 CCESSORIES 10.4.1 Center hole for Centering sleeve 97320602 ..................18 10.4.2...
  • Page 4: Ec Declaration Of Incorporation

    Assembly Instructions – Full-Jet Valve VMS-02 Rev. 1.4 Page 4 of 19 EC Declaration of Incorporation in accordance with EU Machinery Directive 2006/42/EU, dated 17 May 2006, Appendix II B We herewith confirm that the below mentioned incomplete device meets the basic requirements for safety and health as stated in EU Machinery Directive 2006/42/EU for its design and construction as well as for the configuration released by us on the market.
  • Page 5: Introduction

    GmbH has a guarantee of 12 months under normal European operating conditions on its own parts (spare parts are excluded); or according to the conditions of the manufacturer. This guarantee can only be granted by Walther Systemtechnik GmbH, if: ...
  • Page 6: Correct Use

    Page 6 of 19 2.4 Correct Use The VMS-02 full jet valve is a needle valve suitable for the processing of sprayable media in continuous as well as intermittent use. It is not suitable for spraying aggressive fluids such as acids, alkaline solutions, cleaning agents, chemicals etc.
  • Page 7: Transport

    3.1 Packaging The type of packaging depends on the individual mode of shipping. If not separately contracted, the packaging is in accordance with the rules and regulations of Walther Systemtechnik GmbH. 3.2 Tasks before Transport The following has to be done before transport: ...
  • Page 8: Initial Start-Up

    Assembly Instructions – Full-Jet Valve VMS-02 Rev. 1.4 Page 8 of 19 5 Initial Start-up 5.1 Mounting and Installation The valves can be installed in any position. The distance to the application are depends on the desired application image. Vibrations of the valve caused by fast intermitting cycles require solid and tight installation. The device comes with two borings of 5mm diameter which have been designed for a solid mounting.
  • Page 9: Operation

    The VMS-02 full jet valve usually works with a control air pressure of 5-6 bar and material pressures of up to 30 bar. In case high material pressures are necessary, the safety regulations of the trade association must always be observed.
  • Page 10: Maintenance And Repair

    Before opening the spray valve it must be disconnected from the air and fluid supply. Otherwise, ejected components can cause injuries. The full jet valves of the VMS-02 series are high-quality precision devices which will not fail if treated correctly and will operate almost maintenance-free. Always keep clean and observe minimum instructions to maintain a long life of the valve.
  • Page 11: Inserting Gaskets And O-Rings

    Assembly Instructions – Full-Jet Valve VMS-02 Rev. 1.4 Page 11 of 19 7.5 Inserting Gaskets and O-Rings IMPORTANT Gaskets and sealing kits can be damaged. Do not use any sharp-edged metal tools for remov- ing or inserting gaskets! If a complete sealing screw (pos. 4.0) with an inserted gasket set (pos. 3.0) is not available as a replacement, the old gaskets must be removed and replaced with new ones.
  • Page 12: Troubleshooting

    8.1 General Information IMPORTANT First check all supply lines for proper connection and serviceability. In case of serious problems that cannot be resolved, please contact the Walther Systemtechnik GmbH cus- tomer service. 8.2 Malfunction: Nozzle Needle does not open ...
  • Page 13: Appendix

    Assembly Instructions – Full-Jet Valve VMS-02 Rev. 1.4 Page 13 of 19 10 Appendix 10.1 Dimensioned Drawing with long Nozzle (LV-Version) t= 15mm ca. 162 10.2 Dimensioned Drawing with short Nozzle (KV-Version) t= 15mm ca. 144 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de –...
  • Page 14: Spare Part Drawing

    Assembly Instructions – Full-Jet Valve VMS-02 Rev. 1.4 Page 14 of 19 10.2.1 Spare Part Drawing Raster needle lock „Needle sensor 24 VDC“ Raster needle lock „Standard“ Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91...
  • Page 15: Spare Part List

    Assembly Instructions – Full-Jet Valve VMS-02 Rev. 1.4 Page 15 of 19 10.2.2 Spare Part List Dwg-No. Article No. Description nozzle, stainless steel 97510064 valve body VMS-02, complete 97640102 gasket set 97640021 O-ring 6.07 x 1.78 mm / Viton 97640101 protecting cover, ø...
  • Page 16 Assembly Instructions – Full-Jet Valve VMS-02 Rev. 1.4 Page 16 of 19 Nozzle, KV, stainless steel Artikel-Nr. Description 97210143 Nozzle, KV, 0.2mm 97210144 Nozzle, KV, 0.3mm 97210145 Nozzle, KV, 0.4mm 97210146 Nozzle, KV, 0.5mm 97210147 Nozzle, KV, 0.6mm 97210148 Nozzle, KV, 0.7mm 97210149 Nozzle, KV, 0.8mm...
  • Page 17 Assembly Instructions – Full-Jet Valve VMS-02 Rev. 1.4 Page 17 of 19 Nozzle Needle complete, LV / LVP, carbide Artikel-Nr. Description 97110222 Needle, LV, 0.4mm for nozzle 0.2mm 97110223 Needle, LV, 0.5mm for nozzle 0.3mm 97110224 Needle, LV, 0.6/0.7mm for nozzle 0.4mm 97110225 Needle, LV, 0.8/1.0mm for nozzle 0.5/0.6/0.7mm...
  • Page 18: Accessories

    Assembly Instructions – Full-Jet Valve VMS-02 Rev. 1.4 Page 18 of 19 10.4 Accessories Picture Article Number Description Cleaning set 979444 (see also Product catalog ACCESSORIES) 97320602 Centering sleeve for an exact positioning of the valve HZP-90-25W-07 Heating plate 10.4.1 Center hole for Centering sleeve 97320602...
  • Page 19: Add-On Elements

    Assembly Instructions – Full-Jet Valve VMS-02 Rev. 1.4 Page 19 of 19 10.4.2 Add-on Elements Needle Sensor The installation of a sensor for the raster needle is factory-made. It is integrated in the raster needle lock (pos. 7.0 of spare parts list). As a spare part, the raster needle lock is always delivered as a complete unit, since the initiator is factory-adjusted and pasted in.

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