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Rev. 1.2
Assembly Instructions
Dosing Valves
Article Numbers:
WDV-01
WALTHER-Dosing Valve
0.001 – 0.020 cm³
(1 – 20 mm³)
WDV-03
WALTHER-Dosing Valve
0.100 – 2.000 cm³
(100 – 2000 mm³)
NOTE
Please read these Assembly Instructions carefully before first using the device and strictly
adhere to the instructions!
This device may only be worked with and worked on by persons who are familiar with the
Assembly Instructions and the current regulations for industrial safety and accident
prevention.
Always keep this translation of the "Original Assembly Instructions" at the device!
Assembly Instructions – Dosing Valves WDV-0x
WDV-01
WDV-02
WDV-03
WDV-04
The manual has to be available anytime!
Dosing volume 0.001 – 0.020 cm³
Dosing volume 0.010 – 0.200 cm³
Dosing volume 0.100 – 2.000 cm³
Dosing volume 1.000 – 6.000 cm³
WDV-02
WALTHER-Dosing Valve
0.010 – 0.200 cm³
(10 – 200 mm³)
WDV-04
WALTHER-Dosing Valve
1.000 – 6.000 cm³
(1000 – 6000 mm³)
Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de – info@walther-2000.de
Page 1 of 34
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Summary of Contents for Walther Systemtechnik WDV-01
- Page 1 Assembly Instructions and the current regulations for industrial safety and accident prevention. Always keep this translation of the “Original Assembly Instructions“ at the device! The manual has to be available anytime! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
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Page 2: Table Of Contents
ALVE 10.1.1 Spare Part Drawing – Dosing Valve WDV-01 ..................18 10.1.2 Spare Part List Dosing Valve WDV-01 up to batch no. 013078 ............. 19 10.1.3 Spare Part List Dosing Valve WDV-01 from batch no. 018633 .............. 20 10.1.4 Wear Part Kits ............................20 10.2... - Page 3 Spare Part List Dosing Valve WDV-04 from batch no. 023000 ............. 32 10.4.4 Wear Part Kits ............................32 10.5 ..............................33 CCESSORIES 10.5.1 Data Sheet – Dosing Piston Sensor (Article No. WDV-DS) ..............34 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
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Page 4: Ec Declaration Of Incorporation
Walther Systemtechnik GmbH Hockenheimer Straße 3 D- 76726 Germersheim Description Dosing Valves, Article No. WDV-01 bis 04 We also declare the conformity with other, product-relevant directives/guidelines: Mach. Direct. 2006/42/EU App. I, Clause: 1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.3.2, 1.3.3, 1.3.4, 1.5.9 EMC- Directive 2014/30/EU, dated 26. -
Page 5: Introduction
GmbH has a guarantee of 12 months under normal European operating conditions on its own parts (spare parts are excluded); or according to the conditions of the manufacturer. This guarantee can only be granted by Walther Systemtechnik GmbH, if: ... -
Page 6: Correct Use
Specialist Supervisor Personnel Qualification Task Packaging, Transport Commissioning Operation Troubleshooting, general Troubleshooting mechanical Troubleshooting electrical Setting up Maintenance Repair Taking out of service, Storage Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 7: Transport
The type of packaging depends on the individual mode of shipping. If not separately contracted, the packaging is in accordance with the rules and regulations of Walther Systemtechnik GmbH. This rule is in accordance with the Federal Association for Packaging HPE. -
Page 8: Functional Principle
Support bracket Connection for medium G 1/8“ (in the back of the support frame) Connection for air ø4 mm Regulating screw Dosing output Fastening screw Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 9: Steps In The Dosing Process With The Wdv
Controlled via an external 5/2-way valve, the air piston first moves to the front end position 2. After having reached the end position, the dosing piston moves and the dosing chamber is emptied Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91... - Page 10 5. Also the dosing piston will be moved hereby and the dosing chamber is refilled by in-flowing medium. Both pistons have returned into the basic position. 6. The cycle can start again. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
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Page 11: Technical Data
Ambient temperature min. [C°] Ambient temperature max. [C°] Connection cable with plug connector Protection type according to DIN 40050 IP 67 Housing material PA 12 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 12: Initial Start-Up
8) The dosing amount can be adjusted via the dosing screw. 9) When installing the (optional) dosing sensors, please consider that there are 2 switching points per magnetic field. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 13: Operation
Activate and hold external way-valve or dosing trigger. Use regulating screw to adjust the desired volume/quantity. Let the dosing trigger go. Tighten fastening screw. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 14: Taking Out Of Service
Danger of accidents and to environment. Do not spill grease / oil. Grease / oil have to be properly disposed of (hazardous material). IMPORTANT Please follow the maintenance instructions Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 15: Maintenance And Repair
Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 16: Customer Service / Support
IMPORTANT First check all supply lines for connection and serviceability. Only a trained technician will take care of the below described malfunctions. In case of serious problems that cannot be resolved, please contact the Walther Systemtechnik GmbH customer service. Malfunction... -
Page 17: Appendix
Assembly Instructions – Dosing Valves WDV-0x Rev. 1.2 Page 17 of 34 10 Appendix 10.1 Dimensioned Drawing – Dosing Valve WDV-01 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 18: Spare Part Drawing - Dosing Valve Wdv-01
Assembly Instructions – Dosing Valves WDV-0x Rev. 1.2 Page 18 of 34 10.1.1 Spare Part Drawing – Dosing Valve WDV-01 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 19: Spare Part List Dosing Valve Wdv-01 Up To Batch No. 013078
Assembly Instructions – Dosing Valves WDV-0x Rev. 1.2 Page 19 of 34 10.1.2 Spare Part List Dosing Valve WDV-01 up to batch no. 013078 Pos. Artikelnummer Bezeichnung Description Menge/Qty 970001739 Anschlussblock Connecting block 970001224 O-ring O-ring 978460002 Spiral Spannstift S... -
Page 20: Spare Part List Dosing Valve Wdv-01 From Batch No. 018633
Assembly Instructions – Dosing Valves WDV-0x Rev. 1.2 Page 20 of 34 10.1.3 Spare Part List Dosing Valve WDV-01 from batch no. 018633 Pos. Artikelnummer Bezeichnung Description Menge/Qty 970001739 Anschlussblock Connecting block 970001224 O-ring O-ring 978460002 Spiral Spannstift S Spiral pin S... -
Page 21: Dimensioned Drawing Dosing Valve Wdv-02
Assembly Instructions – Dosing Valves WDV-0x Rev. 1.2 Page 21 of 34 10.2 Dimensioned Drawing Dosing Valve WDV-02 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 22: Spare Part Drawing Dosing Valve Wdv-02
Assembly Instructions – Dosing Valves WDV-0x Rev. 1.2 Page 22 of 34 10.2.1 Spare Part Drawing Dosing Valve WDV-02 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 23: Spare Part List Dosing Valve Wdv-02 Up To Batch No. 014696
Set screw 970001228 Schraube Screw Einschraubwinkel M3 – ø4 Male elbow M3 – ø4 978634201 970001733 Adapter Adapter 978026600 Flachdichtung Gasket 978430001 Verschlussschraube Lock screw Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 24: Spare Part List Dosing Valve Wdv-02 From Batch No. 018322
# Pos. 25 / X-Ring # Pos. Gasket Artikel-Nr. Description 974191850 Wear Part Kit for WDV-02, VITON 1 Wear part kits are compatible with all batch numbers Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 25: Dimensioned Drawing Dosing Valve Wdv-03
Assembly Instructions – Dosing Valves WDV-0x Rev. 1.2 Page 25 of 34 10.3 Dimensioned Drawing Dosing Valve WDV-03 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 26: Spare Part Drawing Dosing Valve Wdv-03
Assembly Instructions – Dosing Valves WDV-0x Rev. 1.2 Page 26 of 34 10.3.1 Spare Part Drawing Dosing Valve WDV-03 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 27: Spare Part List Dosing Valve Wdv-03 Up To Batch No. 011386
970002163 Anschlussstück Connecting piece 978233000 O-Ring O-ring 978026600 Flachdichtung Gasket 978430001 Verschlussschraube Lock screw Einschraubwinkel M3 – ø4 Male elbow M3 – ø4 978634201 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 28: Spare Part List Dosing Valve Wdv-03 From Batch No. 016056
# Pos. 12 / Glydring # Pos. Gasket Artikel-Nr. Description 970001746 Wear Part Kit for WDV-03, VITON 1 Wear part kits are compatible with all batch numbers Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 29: Dimensioned Drawing Dosing Valve Wdv-04
Assembly Instructions – Dosing Valves WDV-0x Rev. 1.2 Page 29 of 34 10.4 Dimensioned Drawing Dosing Valve WDV-04 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 30: Spart Part Drawing Dosing Valve Wdv-04
Assembly Instructions – Dosing Valves WDV-0x Rev. 1.2 Page 30 of 34 10.4.1 Spare Part Drawing Dosing Valve WDV-04 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 31: Spare Part List Dosing Valve Wdv-04 Up To Batch No. 011387
970002163 Anschlussstück Connecting piece 978233000 O-Ring O-ring 978026600 Flachdichtung Gasket 978430001 Verschlussschraube Lock screw Einschraubwinkel M3 – ø4 Male elbow M3 – ø4 978634201 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 32: Spare Part List Dosing Valve Wdv-04 From Batch No. 023000
# Pos. 12 / Glydring # Pos. Gasket Artikel-Nr. Description 970001746 Wear Part Kit for WDV-04, VITON 1 Wear part kits are compatible with all batch numbers Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 33: Accessories
97PA21X-XX (see also Product Catalog „Checking“) Luer-Lock adapter, male, thread M6 for WDV- 979450-M6 01/02 Luer-Lock adapter, male, thread G1/8 for WDV- 979450-G1/8 03/04 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 34: Data Sheet - Dosing Piston Sensor (Article No. Wdv-Ds)
Assembly Instructions – Dosing Valves WDV-0x Rev. 1.2 Page 34 of 34 10.5.1 Data Sheet – Dosing Piston Sensor (Article No. WDV-DS) Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
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