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Rev. 1.4
Assembly Instructions
AUTOMATIC Spray Valve SMS-11
Article Number:
Figure: Spray Valve SMS-11 Standard with flat-jet air cap and raster-needle lock
NOTE
Please read the Assembly Instructions carefully before first using the incomplete device and
strictly adhere to the instructions!
The incomplete device may only be worked with and worked on by persons who are familiar
with the assembly instructions and the current regulations for industrial safety and accident
prevention.
Always keep a translated version of the "Original Assembly Instructions" at the incomplete device!
Assembly Instructions – Spray Valve SMS-11
S11-....
The instructions have to be available anytime!
Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de – info@walther-2000.de
Page 1 of 28
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Summary of Contents for Walther Systemtechnik S11 series
- Page 1 Always keep a translated version of the “Original Assembly Instructions“ at the incomplete device! The instructions have to be available anytime! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
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Page 2: Table Of Contents
Dimensioned Drawing of SMS-11 with Quick-Change Board (Standard) ..........19 SMS-11 (S ) ......................20 PARE RAWING FOR TANDARD 9.2.1 Spare Part List for SMS-11 (Standard) ....................... 21 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... - Page 3 OZZLES ........................26 RTICLE UMBERS FOR OZZLE EEDLES ................................ 26 CREW OINTS ................................27 CCESSORIES 9.9.1 Center Hole for Centering Sleeve 97320602 ....................28 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
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Page 4: Ec Declaration Of Incorporation
Walther Systemtechnik GmbH. Authorized representative for Technical Documentation Stefan Hirl, Hockenheimer Straße 3, D- 76726 Germersheim Germersheim, 16 May 2018 (Place, Date) (Stefan Hirl, Management Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 5: Introduction
GmbH has a guarantee of 12 months under normal European operating conditions on its own parts (spare parts are excluded); or according to the conditions of the manufacturer. This guarantee can only be granted by Walther Systemtechnik GmbH, if: ... -
Page 6: Correct Use
3.1 Packaging The type of packaging depends on the individual mode of shipping. If not separately contracted, the packaging is in accordance with the rules and regulations of Walther Systemtechnik GmbH. 3.2 Tasks before Transport The following has to be done before transport: ... -
Page 7: Description Of Function
= max. 10 4.3 Type Label The type label has been etched into the casing. The serial number was hammered into the type label. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 8: Mounting And Start Of Operation
Fig.: SMS-11 (Standard) (In the standard version, the circulation connection is locked; however, it can be easily replaced by a different connection, if requested). Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 9: Raster-Needle Sensor
6. The spindle carrier has to be pushed backed against the spring for fine-adjustment so the sensor can be turned in the regulating spindle until the signal stops. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91... -
Page 10: Operation
(material pressure, control air pressure, needle stroke, and short conductions. For longer standstills, the material can remain in the valve, if it remains under pressure (no contact to outside air). Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 11: Function - Adjusting The Jet Width
Increasing the pressure : increasing the jet width Throttling screw Connection M5 for jet width adjustment Fig.: Throttling screw and connection (Option) for jet width adjustment Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 12: Service, Repair And Malfunction
Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 13: Replacing Nozzle And Nozzle Needle
Material residues in nozzles can cause leakages in the nozzle-needle-system; and nozzle needles with cured material residues can damage the sealing elements of the spray valve. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 14: Replacing The Sealing Elements
After replacing the sealing elements, re-assemble in reverse order (see Fig. 1). IMPORTANT Gaskets and seal seats can be damaged. Do not use any sharp-edged metal tools or objects when removing and inserting the gaskets! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 15: Troubleshooting
Troubleshooting 7.7 General Information IMPORTANT First check all supply lines for connection and serviceability. In case of serious problems that cannot be resolved, please contact the Walther Systemtechnik GmbH customer service. 7.8 Customer Service / Support Walther Systemtechnik GmbH Phone ++49(0)7274-7022-0 Hockenheimer Straße 3... -
Page 16: Spray Images / Types Of Defects
Split Split Split spray image spray image spray image Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 17: Taking Out Of Service
Any disposal of the device will be performed in accordance with the guiding rules and regulations on waste disposal of the local authorities. Lubricants are considered hazardous waste! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 18: Appendix
Assembly Instructions – Spray Valve SMS-11 Page 18 of 28 Rev. 1.4 9 Appendix 9.1 Dimensioned Drawing of SMS-11 (Standard and with Raster-Needle Sensor) Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 19: Dimensioned Drawing Of Sms-11 With Clamping Holder (Standard)
A quick-change board (with supply line for air material supply) was designed for a fast mounting/dismounting of the valve. The board/adapter comes with a locking device and a banjo screw for attaching the spray valve. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91... -
Page 20: Spare Part Drawing For Sms-11 (Standard)
Assembly Instructions – Spray Valve SMS-11 Page 20 of 28 Rev. 1.4 9.2 Spare Part Drawing for SMS-11 (Standard) Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 21: Spare Part List For Sms-11 (Standard)
Straight screw-in screw joint 1/8" - 6/4 KU * Article numbers can be found on the following pages. IMPORTANT Always indicate the inscribed serial numbers when ordering spare parts! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 22: Ist For Sms-11 (Raster -Needle Sensor )
Assembly Instructions – Spray Valve SMS-11 Page 22 of 28 Rev. 1.4 9.3 Spare Part List for SMS-11 (Raster-Needle Sensor) Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 23: Spare Part List For Sms-11 (Raster-Needle Sensor)
Wear-and-Tear Parts Kit complete for SMS-11 (Standard) Article-No. Description 97640319 Wear Parts Kit for SMS-11, VITON We recommend this wear-and-tear kit when exchanging nozzle needles and nozzle. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 24: Umbers For Air Caps
97310084 Air cap, Round-jet, KLS 0.2-1.0mm 97310085 Air cap, Round-jet, KLS 1.2-1.5mm 97310086 Air cap, Round-jet, KLS 1.8-2.0mm 97310250 Air cap, Round-jet, KLS 2.5mm Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 25: Article Numbers For Nozzles
Marking nozzle, stainless steel 8°(Ø8x18mm) Article-No. Description 97212055 Marking nozzle 0.2mm 97211875 Marking nozzle 0.3mm 97212025 Marking nozzle 0.4mm 97211461 Marking nozzle 0.5mm 97212146 Marking nozzle 0.8mm Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 26: Article Numbers For Nozzle Needles
Straight screwed joint for material and air Article-No. Description 97220022 Straight screwed joint with nut SW 13x28mm /1/8-6/4 (Standard) 97220243 Straight screwed joint with nut SW 13x28mm /1/8-8/6 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 27: Accessories
Heating plate 979565.004 (see Product Catalog ACCESSORIES) Cleaning set 979444 (see also Product catalog ACCESSORIES) 97320602 Centering sleeve for an exact positioning of the valve Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 28: Center Hole For Centering Sleeve 97320602
9.9.1 Center Hole for Centering Sleeve 97320602 Important! If a centering sleeve is retrofitted to an existing valve, the valve must be returned to us for retrofitting of center hole. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...