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Rev. 1.1
Assembly Instructions
Dosing Valve Station
Dosing Volume: 5.0 – 54.0 cm³
Article Number:
9741970.00
9741970.03
IMPORTANT
Please read this Assembly Instruction carefully before unpacking and start of operation with
the incomplete device, and make sure you follow it strictly!
The incomplete device will only be used, serviced or repaired by persons who are familiar
with the Assembly Instruction as well the guiding rules on work safety and accident
prevention.
Keep a translated version of the "Original Assembly Instructions" at the incomplete device!
Assembly Instructions - Dosing Valve Station 9741970.0x
9741970.00
9741970.02
9741970.03
9741970.04
The instructions have to be available anytime!
Standard
Magnetic Tape
Initiator
Magnet Tape and Proximity Switch
9741970.02
9741970.04
Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de – info@walther-2000.de
Page 1 of 31
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Summary of Contents for Walther Systemtechnik 9741970.0 Series
- Page 1 Assembly Instruction as well the guiding rules on work safety and accident prevention. Keep a translated version of the “Original Assembly Instructions“ at the incomplete device! The instructions have to be available anytime! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
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Page 2: Table Of Contents
MAINTENANCE AND REPAIR ..........................16 ............................16 ENERAL NFORMATION ............................... 16 OUTINE ASKS ................................16 LEANING ................................16 PARE ARTS ..........................17 USTOMER ERVICE UPPORT TROUBLESHOOTING ............................17 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... - Page 3 9.7.1 Spare Parts Drawing Dosing Valve Station 9741970.04 ................30 9.7.2 Spare Parts List Dosing Valve Station 9741970.04 ..................31 ACCESSORIES (OPTIONAL) ..........................31 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
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Page 4: Ec Declaration Of Incorporation
Authorized representative for Technical Documentation Stefan Hirl, Hockenheimer Straße 3, D- 76726 Germersheim Germersheim, 19 April 2016 (Place, Date) (Stefan Hirl, Walther Systemtechnik GmbH, Mgmt) Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 5: Safety Notes
This signal word is also used to describe possible property damages. IMPORTANT Indicates tips for usage and other particularly useful information. No dangerous situation. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 6: Basic Safety Directions
Persons in training may work with the device under supervision of an experienced person only. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 7: Hazards When Working With The Device
Make sure that all screw connections and fittings are fastened tightly. After completion of maintenance work, check all functions and all safety devices. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 8: Warranty And Liability
Disasters, e.g. by forces of nature or foreign object damage. 1.14 Copyright The copyright of the assembly instructions belongs to Walther Systemtechnik GmbH. The assembly instructions are intended for use by the staff of the user company only. Directions and instructions contained in this manual must not be copied, nor distributed, nor communicated to third parties, neither completely nor partly. -
Page 9: Transport
The type of packaging will be selected according to the mode of transport. If not separately negotiated, the packaging will be made in accordance with the packaging directive of company Walther Systemtechnik GmbH. This directive complies with HPE Packaging Regulations. -
Page 10: Functional Description
10% larger then minimum quantity indicated on the valve. 3.5 Total View / Description 3.5.1 9741970.00 Standard Pos. Description Connection grease Ventilation Adjusting sleeve Connection air Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 11: 9741970.02 Magnetic Ring
Adjusting sleeve Connection air Initiator 3.5.4 9741970.04 Magnetic Ring and Proximity Switch Pos. Description Connection grease Ventilation Adjusting sleeve Connection air Magnetic tape Proximity switch Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 12: Technical Data
12 – 24 Max. switched voltage [V] Max. switching capacity [W / VA] 10 / 12 Protection type IAW DIN 40050 IP 68/67 IP 67 Display Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 13: Commissioning
8) The dosing quantity is continuously variable through the dosing screw. 9) Please note that there are 2 switching points per magnetic field when installing the dosing sensors (optional). Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 14: Operation
The partly completed machine may only be operated if the safety-related equipment is permanently effective and not suspended during operation or altered in its intended purpose/function. 5.2 Operating Elements Adjusting screw Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 15: Taking Out Of Service
Danger of accidents and environmental pollution. Do not spill grease / oil. Dispose properly of grease / oil (hazardous waste). IMPORTANT Please observe the maintenance instructions! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 16: Maintenance And Repair
Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 17: Customer Service / Support
First check all supply lines for connection and serviceability. All below mentioned failures or problems will only be corrected/repaired by a specialist. In case of serious problems that cannot be resolved, please contact the Walther Systemtechnik GmbH customer service. Problem... -
Page 18: Appendix
Assembly Instructions - Dosing Valve Station 9741970.0x Rev. 1.1 Page 18 of 31 9 Appendix 9.1 Data Sheet Inductive Sensor (Article-No. 9742369.01) Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 19: Option Cable Socket For Inductive Sensor (Article-No. 9742369.11)
Page 19 of 31 9.2 Option Cable Socket for Inductive Sensor (Article-No. 9742369.11) Cable length 5m 9.3 Data Sheet Proximity Switch, Type 102 160 (Article-No. 9742451.01) Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 20: Dimensioned Drawing Dosing Valve Station 9741970.00
Assembly Instructions - Dosing Valve Station 9741970.0x Rev. 1.1 Page 20 of 31 9.4 Dimensioned Drawing Dosing Valve Station 9741970.00 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 21: Spare Parts Drawing Dosing Valve Station 9741970.00
Rev. 1.1 Page 21 of 31 9.4.1 Spare Parts Drawing Dosing Valve Station 9741970.00 Make sure all order numbers are preceded by a „97“! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 22: Spare Parts List Dosing Valve Station 9741970.00
Hexagon screw 9784272.03 Zylinderschraube Hexagon screw 9784272.05 Zylinderschraube Hexagon screw 9784861.00 Sicherungsring Retaining ring 9785081.00 Gewindestift Set screw 9785103.00 Gewindestift Set screw 9785873.00 Schnellverschraubung Fitting Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 23: Dimensioned Drawing Dosing Valve Station 9741970.02
Assembly Instructions - Dosing Valve Station 9741970.0x Rev. 1.1 Page 23 of 31 9.5 Dimensioned Drawing Dosing Valve Station 9741970.02 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 24: Spare Parts Drawing Dosing Valve Station 9741970.02
Rev. 1.1 Page 24 of 31 9.5.1 Spare Parts Drawing Dosing Valve Station 9741970.02 Make sure all order numbers are preceded by a „97“! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 25: Spare Parts List Dosing Valve Station 9741970.02
Cap nut 9784239.02 Zylinderschraube Hexagon screw 9784272.03 Zylinderschraube Hexagon screw 9784272.05 Zylinderschraube Hexagon screw 9784861.00 Sicherungsring Retaining ring 9785103.00 Gewindestift Set screw 9785873.00 Schnellverschraubung Fitting Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 26: Dimensioned Drawing Dosing Valve Station 9741970.03
Assembly Instructions - Dosing Valve Station 9741970.0x Rev. 1.1 Page 26 of 31 9.6 Dimensioned Drawing Dosing Valve Station 9741970.03 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 27: Spare Parts Drawing Dosing Valve Station 9741970.03
Rev. 1.1 Page 27 of 31 9.6.1 Spare Parts Drawing Dosing Valve Station 9741970.03 Make sure all order numbers are preceded by a „97“! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 28: Spare Parts List Dosing Valve Station 9741970.03
Cap nut 9784272.03 Zylinderschraube Hexagon screw 9784272.05 Zylinderschraube Hexagon screw 9784309.00 Zylinderschraube Hexagon screw 9784861.00 Sicherungsring Retaining ring 9785103.00 Gewindestift Set screw 9785873.00 Schnellverschraubung Fitting Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 29: Dimensioned Drawing Dosing Valve Station 9741970.04
Assembly Instructions - Dosing Valve Station 9741970.0x Rev. 1.1 Page 29 of 31 9.7 Dimensioned Drawing Dosing Valve Station 9741970.04 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 30: Spare Parts Drawing Dosing Valve Station 9741970.04
Rev. 1.1 Page 30 of 31 9.7.1 Spare Parts Drawing Dosing Valve Station 9741970.04 Make sure all order numbers are preceded by a „97“! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 31: Spare Parts List Dosing Valve Station 9741970.04
Gewindestift Set screw 9785873.00 Schnellverschraubung Fitting 10 Accessories (Optional) Flow indicators (electrical, mechanical) Air-pressure reducing valves 5/2-way valve Foot valve Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...