Eaton Durant Eclipse 5775X-40 Series Installation And Operation Manual

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INTRODUCTION / DESCRIPTION

This manual describes the installation of Durant models 5775X-40X and 5775X-

41X. Because of unique features, these counters may be used in a variety of appli-

cations. However, they are intended for use with pulsed output flowmeters; this

manual will focus on their use in flow applications.

This manual starts with a general description of flow applications and the Eclipse.

This should provide a useful reference point for the installer. Installers are the un-

sung heroes of industry who laugh in the face of the three most-feared words in the

English language: Some Assembly Required. Installers are often given a vague

objective and some equipment; in this case pipe, valves, a flowmeter, and a counter,

with which to accomplish the mission. It is then up to the installer to use his knowl-

edge and ingenuity to make the system work.

The installation section of this manual follows the description. This provides de-

tailed information on mounting, wiring, and programming the Eclipse. The installa-

tion section uses terms that were explained in the description. Installation is nor-

mally the most complex aspect of the Eclipse, therefore the installation section is

the largest section of this manual. The bad news is that the Eclipse is very versatile,

and through wiring and programming variations, can solve a variety of applications.

The manual must document all the possibilities. The good news is that most flow

applications will not require all of the wiring and programming choices that are

possible with the Eclipse. The key for the installer is to know what must be accom-

plished and to know what is in the Eclipse with which to do it.

There are three final sections in this manual. Run mode describes the operator

functions of the Eclipse. Diagnostics explains the self diagnostics and error mes-

sages that may appear on the display. The last section is specifications.

Description

Forty (40) model variations of the Eclipse are covered by this manual. The Eclipse is

either AC powered or DC powered. It consists of a base unit totalizer with 12 pos-

sible combinations of optional outputs, or a base unit batch control with 8 possible

combinations of optional outputs. While reading this description, it is important to

remember two things. First, all models can display flow rate. Second, the batch

control, known simply as the "batcher" to its fans, does all of the functions of the

totalizer. Check the part number breakdown chart on the next page to determine

what your unit is made up of. Read the description section(s) to identify how those

functions will be used in your particular application.

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Summary of Contents for Eaton Durant Eclipse 5775X-40 Series

Page 1 INTRODUCTION / DESCRIPTION This manual describes the installation of Durant models 5775X-40X and 5775X- 41X. Because of unique features, these counters may be used in a variety of appli- cations. However, they are intended for use with pulsed output flowmeters; this manual will focus on their use in flow applications.
Page 2 DESCRIPTION cont. Eclipse Flow M odel Num bers 5775X-4XX P ow er S u pply O utput O p tio n 0 = DC (9-30 V DC ) 0 = No O ption 1 = AC (85-265 VA C) 1 = Dual Relays (S tandard on Batch) 2 = Analog O utput (4-20m A &...
Page 3 DESCRIPTION cont. on the flowmeter’s label. Fortunately, the Eclipse can do the arithmetic to convert pulses into familiar units of measure. Once installed, normally only the front panel of the Eclipse totalizer will be visible. It will look like this: Six digit Durant Display...
Page 4 DESCRIPTION cont. two variations of batch control. The first, and most common is the single valve approach represented by the diagram below. Single Valve Batch Control Durant Relay 1 Pulses In View Edit Start Stop Enter BATCH Reset Flowm eter Valve Flow Assume that a cosmetics manufacturer has just blended a 100,000 gallon vat of his...
Page 5 DESCRIPTION cont. The second batch application is the two valve approach that uses both internal relays of the batcher. Each relay controls a valve, as illustrated below: Dual Valve Batch Control D urant Relay 1 Out Relay 2 Out Pulses In View Edit Start...
Page 6 DESCRIPTION cont. mine at what batch count value the prewarn relay should turn OFF by subtracting the batch prewarn preset from the batch final preset. Assume batch prewarn is set to 3. When filling 55 gallon drums, the prewarn relay shuts off the main valve when the batch reaches 52 gallons (55 minus 3).
Page 7 DESCRIPTION cont. posed to do?” This manual is glad you asked that question. There are actually two other counters inside the box. One is a totalizer that counts along with the batch counter. However, while the batch counter is reset at the beginning of each batch, the totalizer is not reset;...
Page 8 DESCRIPTION cont. inputs that may be programmed to do a number of functions such as counter(s) reset, unlatch outputs, program mode lockout, and the batch control start and stop functions. Relay Output Option Board Two types of output boards are available for the Eclipse. One is a dual relay as indicated by the last digit of the part number being a 1, 3, 5, or 7.
Page 9 DESCRIPTION cont. Totalizer pulse output. Puts out a timed pulse for each totalizer count. This signal is intended to go to a remote totalizer. The pulse width ON time is selectable to be either 500 +/- 84 µsec, 2 msec, or 50 msec. The minimum OFF time is the same as the ON time.
Page 10 MOUNTING Durant P G M V ie w E dit Start Stop E nte r Reset BATCH 4.04 3.622 +/- .031 [92.00] P anel C utout M ax . P an el T hick ne ss .190 [4.8 3] Mounting Instructions Slide mounting gasket (not shown) over unit body until adhesive surface makes contact with the front bezel.
Page 11 WIRING WIRING AND DIP SWITCHES All wiring to the counter is done to rear terminal, de-pluggable connectors. Up to six headers accept the wired connectors on the counter. All units have at least three headers, power input, count input and control input. The relay output header is installed in the batch control base unit and is optional for the totalizer.
Page 12 WIRING cont. Terminal Connector Ratings AC or DC Power Input / Relay Output: 10A, 250VAC; Wire size: 12-24AWG (3.1mm - 0.24mm ), 600V. RS485 / Analog Output / Flowmeter Input / Control Input: 8A, 125VAC; Wire size: 16-28AWG (1.3mm - 0.1mm ), 300V.
Page 13 WIRING cont. Programming Considerations for Power Up Operation What can there possibly be to program that has anything to do with power wiring? Considering this from the operator’s perspective, what does he expect to see when he turns on the power? The default menu column “d” (page 28) has four (4) pro- gramming blocks.
Page 14 WIRING cont. Flowmeter Input Wiring and DIP Switches Durant ® DIP S witch P osition 3 + 1 2 V D C O u t F low m e te r In p u t In h ibit In p u t G rou n d Typical Flowmeter wiring (3 denotes terminal number)
Page 15 WIRING cont. Programming Considerations for Flowmeter Input and DIP Switch Definitions The inhibit input will normally not be used. The count inhibit function means that the counter will ignore flowmeter pulses when inhibit is active. This is handy at some times, such as when the system is being purged.
Page 16 WIRING cont. Control Inputs D urant ® 2 3 4 M ax. Voltage: 28 V D C Inp ut 1 Inp ut 2 Inp ut 3 G ro un d The control inputs are pulled up to +5VDC through a 4.75k Ω resistor. Control inputs require current sinking (NPN) sensors, or contact closures to ground.
Page 17 WIRING cont. Programming Considerations for Control Inputs All models of the Eclipse have three control inputs. The installer is advised to use one of them as a lock input. When activated by a jumper, the lock input will prevent the operator from making unauthorized changes to the program. Programming an Eclipse to exactly perform a certain function can be compared to creating a beautiful, horse-drawn carriage.
Page 18 WIRING cont. (totalizer, totalizer with relays, or batcher) and the functions necessary for the particu- lar application (reset, unlatch, start, etc.), determine the function(s) of each control input and select an input device appropriate to the function. Relay Output Term inal Designations D ual R elay R elay/Transistor D urant...
Page 19 WIRING cont. Programming Considerations for the Output Board Programming for the outputs is done in column “r”. If your unit is a totalizer and does not contain the optional output board, your unit will not have column “r” in the pro- gram mode, and you can skip this page and go on to the RS 485 communication wiring.
Page 20 WIRING cont. In the batcher, the batch final output and the batch prewarn outputs are latched. However, they are not programmable. They always turn ON at a start, and turn OFF at a stop, or when the count reaches their setpoint value. They do not respond to any other turn ON or turn OFF event, including an unlatch input.
Page 21 PROGRAMMING Programming defines the Eclipse’s personality. If the installer wants the unit to act like an orange, he must program it to act like an orange. If the installer wants the unit to act like an apple, he must program it to act like an apple. Of course, some creative installers will program units to act like fruit salad.
Page 22 PROGRAMMING cont. gram and default run data commands reside. Column L (controL inputs and key- board) consists of blocks that assign the functions of the control inputs and the front panel keys. All Eclipse units have these three columns. Batchers, and totalizers equipped with the relay output board, will have column r (relays).
Page 23 PROGRAMMING cont. V ie w V ie w H o ld H o ld E n t e r E n t e r an d an d pre ss pre ss to scro ll up to scro ll do w n View Edit To scroll from column to column, while holding the...
Page 24 PROGRAMMING cont. To change a value, Edit Press the key: D u rant 1 2 3 4 1 2 3 4 Indicates flashing portion of 1 2 3 4 1 2 3 4 display. 1 2 3 4 1 2 3 4 Edit the most significant digit of the value will flash.
Page 25 PROGRAMMING cont. Entering the Program Mode Note: It is recommended that upon installation, one of the control inputs be pro- grammed to one of the Lock Functions, and then activated via a jumper to ground to prevent inadvertent operator entry into the program mode. If the program mode must be accessed after installation, remove the jumper wire and follow the procedure below.
Page 26 PROGRAMMING cont. Programming Parameters The programming columns are listed below, column by column. Each block name, the parameter that it represents, the default value, and the range of values is listed in the order in which the blocks appear when scrolling up through the column. There may be some blocks that will cause the installer to wonder “should I do anything with this, or not?”...
Page 27 PROGRAMMING cont. The count factor (CF) is the K factor of the ratemeter. Normally only one count factor will be used. If so, leave F1 at the default setting of 1, enter the K factor into F2, and skip F3. If two K factors are to be used, only one can be active at a time. The active count factor will be selected via the front panel keys if F1 is set to 0, or will be selected via the rear terminal inhibit input if F1 is set to 3.
Page 28 PROGRAMMING cont. be quickly made aware via the display or a rate alarm output, of minor variations in flow rate. As the smoothing factor increases, the rate display gets progressively more stable. The best advice for the F7 value is to start at 1 and work up until the rate achieves a happy medium between response and steadiness.
Page 29 PROGRAMMING cont. Block d2 essentially moves the count decimal point location for the totalizer to the right. This is exactly the opposite of what block F4 does. This can be handy in batchers where the batch count resolution must be in tenths (XXXXX.X), yet the totalizer resolution must be in whole numbers (XXXXXX).
Page 30 PROGRAMMING cont. All totalizers have programming blocks L1 through L4. The default value for each block is 000, which decodes out to be no unlatch (U function), no lock (L function), and no reset (R function). In block L4, the reset key cannot be programmed to do a lock function, so the L value remains at 0, and the edit key skips this category.
Page 31 PROGRAMMING cont. Column r - relays Block Parameter Range Output 1 Assignment AM, where A and M are Assignment and Mode choices from the table on page 32. 00 for totalizers 91 for batchers Output 1 Timeout 0.01 - 99.99 seconds 1.00 for totalizers Latch for batchers Output 2 Assignment...
Page 32 PROGRAMMING cont. the low setpoint or greater than the high setpoint. The output will be OFF whenever the displayed rate is in the window. The totalizer scaled pulse output mode is called pulsed. Pulsed is really a timed mode, but instead of selecting an output time in the range of 0.01 to 99.99 seconds, there are three outputs times from which to choose.
Page 33 PROGRAMMING cont. Batch Control O utpu t 1 (block r1 ) O utpu t 2 (block r3 ) 91 B atch Final, Latched 0 0-6 3 S am e cho ices a s To ta lize r O u tpu t 2 , a nd 71 P rew arn S etpoint, Latched 8 0 C ycle S e tpo int, Tim e d 8 1 C ycle S e tpo int, L atch ed...
Page 34 PROGRAMMING cont. This means that once the first batch has been delivered (started by normal means), the batch counter will stop for the timeout period and then automatically reset and start another batch, and another, and another; until the process is stopped by the operator, or by a stop input, or when the cycle counter reaches its setpoint value.
Page 35 PROGRAMMING cont. Column A - Analog Output Block Parameter Range Assignment 0 Rate 1 Six digit total 2 Batch 3 Cycle Offset Value 000000-999999 Full Scale Value 000000-999999 The 4-20 mA and 0-10 V analog outputs can be assigned to follow the ratemeter, the totalizer (six digit mode), the cycle counter, or the batch counter.
Page 36 RUN MODE Welcome to the operator’s section of this manual. A naive person would believe that this section would be required reading for the person who deals with the counter on a day-to-day basis. In reality, however, about the only time these pages will see the light of day is when the installer is in the checkout phase of the installation.
Page 37 RUN MODE cont. Rate High Setpoint Analog Output Percentage Count Factor Selection Batch Count Batch Final Preset Batch Prewarn Preset Cycle Count Cycle Preset To change which item is displayed, View Press and hold the key, Enter D u ra nt V iew E nter the title screen will appear on the display.
Page 38 RUN MODE cont. When the title screen for the desired item is reached, release all keys to display the value for that item. D urant Pushing the Reset Button The reset key can be programmed to not reset anything, or reset any count register or combination of count registers in the unit.
Page 39 RUN MODE cont. If the reset key is programmed to do an unlatch function only, the prompt message will be UnL ?, and the acknowledge message will be UnL. If both reset and unlatch functions are programmed, the prompt message will be r-U?, and the acknowledge message will be r-U.
Page 40 RUN MODE cont. View Press the key, Enter D uran t View Enter The flashing stops and count factor 2 is now the active count factor. Changing a Preset Value There are six possible presets, also known as setpoints, that can appear on the display.
Page 41 RUN MODE cont. Edit Press the key until a digit that must be changed is flashing. The flash Edit moves one digit to the right each time the key is poked. Durant 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5...
Page 42 RUN MODE cont. Starting and Stopping Batch Delivery This function can only be performed with an Eclipse batch control. Totalizers do not have this capability. Normally, every batch will be manually started and will stop automatically when the batch is complete. However, conditions may cause the operator to stop the delivery before the batch is complete.
Page 43 RUN MODE cont. View Press the key before the start prompt times out, Enter Duran t View Enter the display will show StArt for two seconds, and the indicating LED will flash. To stop a batch: Stop Press the key, Reset D uran t Stop...
Page 44 RUN MODE cont. View Press the key before the start prompt times out, Enter D uran t View Enter the display will show rESU (resume) for two seconds, and the indicating LED will flash. To terminate a batch that has been stopped, simply reset the batch counter with the reset key.
Page 45 DIAGNOSTICS and ERROR MESSAGES This section of the manual deals with the unexpected. Normally the installer or operator will not come to these pages because the installation is working just fine. However, there may come a time when you get that feeling that the Eclipse is trying to tell you something by putting up an error message on the display, or you may feel that an input key or an output is not doing what it is supposed to do.
Page 46 DIAGNOSTICS and ERROR MESSAGES Press any key to clear the message. The display will respond with . Re-enter preset values and count factors before put- ting unit back in service. There is one more error message that may occur at any time. The Eclipse has an internal watchdog timer that must be reset every second.
Page 47 DIAGNOSTICS cont. Keyboard Diagnostic Mode The keyboard diagnostics allows the user to test each of the front panel keys, the display, and the analog and relay outputs if present in the unit. Caution: performing the keyboard diagnostic tests will turn ON the analog and relay outputs if they are installed in the unit.
Page 48 DIAGNOSTICS cont. / SPECIFICATIONS There are four keyboard diagnostic tests, one for each key. The tests are performed by pressing each key. The unit’s response is maintained as long as the key is held. Test Key Unit R esponse V ie w V iew /E nter D isplay sho w s softw are re vision n um be r E n te r...
Page 49 SPECIFICATIONS cont. DATA RETENTION Memory Type: EEPROM, no batteries required Duration: 100 years COUNT SIGNAL INPUT / COUNT INHIBIT SIGNAL INPUT Sensor Type: Sink or source, DIP switch selectable Input Impedance:4.75 k ohms to +5 VDC or 34.9 k Ohms to ground Thresholds: High 3.5 to 28 VDC, low 0 to 1.9 VDC, for single ended signals Magnetic Pickup Range: 50 mV p-p to 65 VRMS into 34.9 k Ohms...
Page 50 SPECIFICATIONS cont. OPTIONAL OUTPUTS Analog Retransmission 4-20 mA (<750 Ω) and 0-10 V (>2500 Ω) Output signals: Accuracy: 0.13% full scale and 100 PPM /°C (and 0.07% full scale change over 4-20 mA load ranges Isolation dielectric strength: 2300 VAC to signal inputs, relays, and AC power inputs, 500 VAC to analog outputs and DC power inputs RS 485 Serial Communications...
Page 51 The information included herein is believed to be accurate and reliable; however no responsi- bility is assumed by Eaton Corp., for its use; nor for any infringements of patents or other rights of third parties which may result from its use.
Page 52 Durant 901 S. 12th Street Watertown, WI 53094 800-540-9242 • 920-261-4070 Fax: 920-261-9097 www.durant.com...
Page 53 Installation and Operation Durant Manual Number 57750-900-02 Eclipse Series Pulse Input Flow Totalizers Flow Ratemeters Flow Batch Controls Models: 5775X-40X - Totalizer w/Rate 5775X-41X - Batch Control Durant View Edit Start Stop BATCH Enter Reset Table of Contents Run Mode Introduction Description Diagnostics and Error...

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