Eaton 5775X-42X Manual

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INTRODUCTION / DESCRIPTION

This manual describes the installation of Durant models 5775X-42X and 5775X-

43X. These counters are intended to be used with analog output flowmeters and

flow transmitters, therefore this manual will focus on their use in flow applications.

This manual starts with a general description of flow applications and the Eclipse.

This should provide a useful reference point for the installer. Installers are the un-

sung heroes of industry who laugh in the face of the three most-feared words in the

English language: Some Assembly Required. Installers are often given a vague

objective and some equipment; in this case pipe, valves, a flowmeter, and a counter,

with which to accomplish the mission. It is then up to the installer to use his knowl-

edge and ingenuity to make the system work.

The installation section of this manual follows the description. This provides de-

tailed information on mounting, wiring, and programming the Eclipse. The installa-

tion section uses terms that were explained in the description. Installation is nor-

mally the most complex aspect of the Eclipse, therefore the installation section is

the largest section of this manual. The bad news is that the Eclipse is very versatile,

and through wiring and programming variations, can solve a variety of applications.

The good news is that most flow applications will not require all of the wiring and

programming choices that are possible with the Eclipse. The key for the installer is

to know what must be accomplished and to know what is in the Eclipse with which

to do it.

There are three final sections in this manual. Run mode describes the operator

functions of the Eclipse. Diagnostics explains the self diagnostics and error mes-

sages that may appear on the display. The last section is specifications.

Description

Forty (40) model variations of the Eclipse are covered by this manual. The Eclipse is

either AC powered or DC powered. It consists of a base unit totalizer with 12 pos-

sible combinations of optional outputs, or a base unit batch control with 8 possible

combinations of optional outputs. While reading this description, it is important to

remember two things. First, all models can display flow rate. Second, the batch

control, known simply as the "batcher" to its fans, does all of the functions of the

totalizer. Check the part number breakdown chart on the next page to determine

what your unit is made up of. Read the description section(s) to identify how those

functions will be used in your particular application.

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Do you have a question about the 5775X-42X and is the answer not in the manual?

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Summary of Contents for Eaton 5775X-42X

Page 1 INTRODUCTION / DESCRIPTION This manual describes the installation of Durant models 5775X-42X and 5775X- 43X. These counters are intended to be used with analog output flowmeters and flow transmitters, therefore this manual will focus on their use in flow applications.
Page 2 DESCRIPTION cont. Eclipse Flow Model Numbers 5775X-4XX Power Supply Output Option 0 = DC (9-30 VDC) 0 = No Option 1 = AC (85-265 VAC) 1 = Dual Relays (Standard on Batch) 2 = Analog Output (4-20mA & 0-10V 3 = Dual Relays & Analog Output Input / Function 4 = RS-485 Communications 5 = Dual Relays &...
Page 3 DESCRIPTION cont. Once installed, normally only the front panel of the Eclipse totalizer will be visible. It will look like this: Six digit Durant Display Program Mode Indicating P G M View Edit Reset Enter Four Input Keys The LED display dominates the front panel. The operator will view the total and rate on this display.
Page 4 DESCRIPTION cont. two variations of batch control. The first, and most common is the single valve approach represented by the diagram below. Single Valve Batch Control Durant Relay 1 Analog Signal In View Edit Start Stop Enter BATCH Reset Flowmeter Valve Flow Assume that a cosmetics manufacturer has just blended a 100,000 gallon vat of his...
Page 5 DESCRIPTION cont. The second batch application is the two valve approach that uses both internal relays of the batcher. Each relay controls a valve, as illustrated below: Dual Valve Batch Control Durant Relay 1 Out Analog Signal In Relay 2 Out PG M View Edit...
Page 6 DESCRIPTION cont. mine at what batch count value the prewarn relay should turn OFF by subtracting the batch prewarn preset from the batch final preset. Assume batch prewarn is set to 3. When filling 55 gallon drums, the prewarn relay shuts off the main valve when the batch reaches 52 gallons (55 minus 3).
Page 7 DESCRIPTION cont. posed to do?” This manual is glad you asked that question. There are actually two other counters inside the box. One is a totalizer that counts along with the batch counter. However, while the batch counter is reset at the beginning of each batch, the totalizer is not reset;...
Page 8 DESCRIPTION cont. inputs that may be programmed to do a number of functions such as counter(s) reset, unlatch outputs, program mode lockout, and the batch control start and stop functions. Relay Output Option Board Two types of output boards are available for the Eclipse. One is a dual relay as indicated by the last digit of the part number being a 1, 3, 5, or 7.
Page 9 DESCRIPTION cont. Totalizer pulse output. Puts out a timed pulse for each totalizer count. This signal is intended to go to a remote totalizer. The pulse width ON time is selectable to be either 500 +/- 84 msec, 2 msec, or 50 msec. The minimum OFF time is the same as the ON time.
Page 10 MOUNTING Durant PG M View Edit Start Stop Enter Reset BA TCH 3.622 +/- .031 4.04 [92.00] Panel Cutout Max. Panel Thickness .190 [4.83] Mounting Instructions Slide mounting gasket (not shown) over unit body until adhesive surface makes contact with the front bezel. Slide unit into cutout in panel.
Page 11 WIRING WIRING AND DIP SWITCHES All wiring to the counter is done to rear terminal, de-pluggable connectors. Up to six headers accept the wired connectors on the counter. All units have at least three headers, power input, count input and control input. The relay output header is installed in the batch control base unit and is optional for the totalizer.
Page 12 WIRING cont. Terminal Connector Ratings AC or DC Power Input / Relay Output: 10A, 250VAC; Wire size: 12-24AWG (3.1mm - 0.24mm ), 600V. RS485 / Analog Output / Flowmeter Input / Control Input: 8A, 125VAC; Wire size: 16-28AWG (1.3mm - 0.1mm ), 300V.
Page 13 WIRING cont. Programming Considerations for Power Up Operation What can there possibly be to program that has anything to do with power wiring? Considering this from the operator’s perspective, what does he expect to see when he turns on the power? The default menu column “d” has four (4) programming blocks.
Page 14 WIRING cont. Flowmeter Input Wiring and DIP Switches Durant ® +24 VDC Out 4-20 mA Input 0-10V Input Common Typical Flowmeter wiring (3 denotes terminal number) 4-20 mA 0-10 VDC Transmitter Provides Eclipse Provides Loop Power Loop Power Sensor Power Out 24 VDC +/- 10%, 90 mA max, short circuit protected The Dip Switch is not used with this model.
Page 15 WIRING cont. Control Inputs Durant ® 2 3 4 Max. Voltage: 28 VDC Input 1 Input 2 Input 3 Ground The control inputs are pulled up to +5VDC through a 4.75k W resistor. Control inputs require current sinking (NPN) sensors, or contact closures to ground. Typical Wiring Input Input...
Page 16 WIRING cont. Programming Considerations for Control Inputs All models of the Eclipse have three control inputs. The installer is advised to use one of them as a lock input. When activated by a jumper, the lock input will prevent the operator from making unauthorized changes to the program. Programming an Eclipse to exactly perform a certain function can be compared to creating a beautiful, horse-drawn carriage.
Page 17 WIRING cont. (totalizer, totalizer with relays, or batcher) and the functions necessary for the particu- lar application (reset, unlatch, start, etc.), determine the function(s) of each control input and select an input device appropriate to the function. Relay Output Terminal Designations Durant Dual Relay Relay/Transistor...
Page 18 WIRING cont. Programming Considerations for the Output Board Programming for the outputs is done in column “r”. If your unit is a totalizer and does not contain the optional output board, your unit will not have column “r” in the pro- gram mode, and you can skip this page and go on to the RS 485 communication wiring.
Page 19 WIRING cont. In the batcher, the batch final output and the batch prewarn outputs are latched. However, they are not programmable. They always turn ON at a start, and turn OFF at a stop, or when the count reaches their setpoint value. They do not respond to any other turn ON or turn OFF event, including an unlatch input.
Page 20 PROGRAMMING Programming defines the Eclipse’s personality. If the installer wants the unit to act like an orange, he must program it to act like an orange. If the installer wants the unit to act like an apple, he must program it to act like an apple. Of course, some creative installers will program units to act like fruit salad.
Page 21 PROGRAMMING cont. blocks where the default program and default run data commands reside. Column L (controL inputs and keyboard) consists of blocks that assign the functions of the control inputs and the front panel keys. All Eclipse units have these five columns. Batchers, and totalizers equipped with the relay output board, will have column r (relays).
Page 22 PROGRAMMING cont. V ie w V ie w Hold Hold E n t e r E n t e r press press to scroll up to scroll down View Edit To scroll from column to column, hold the key and press the key.
Page 23 PROGRAMMING cont. To change a value, Edit Press the key: Durant 1 2 3 4 1 2 3 4 Indicates flashing portion of 1 2 3 4 1 2 3 4 display. 1 2 3 4 1 2 3 4 Edit the most significant digit of the value will flash.
Page 24 PROGRAMMING cont. To enter the program mode, View Press the keys simultaneously. Enter Durant View Edit Enter The program LED will turn ON, and the display will show Pr G (program) for one second, then show F1 for one second, and then show the value selected for programming block F1.
Page 25 PROGRAMMING cont. Programming Parameters The programming columns are listed below, column by column. Each block name, the parameter that it represents, the default value, and the range of values is listed in the order in which the blocks appear when scrolling up through the column. There may be some blocks that will cause the installer to wonder “should I do anything with this, or not?”...
Page 26 PROGRAMMING cont. the display will flash all 9s. So, if you’re trying to show barrels per day and you’re running above 1 million barrels per day, change the rate time units to 3600 and show barrels per hour instead. The rate smoothing factor parameter F4 provides a filtering effect on the rate display when flow rate changes.
Page 27 PROGRAMMING cont. Output Current (mA) Flow Rate (GPM) The graph also shows the effect of signal offset. The output current is the sum of the output signal and 4 mA of offset current. At zero flow rate, the output current is 4mA of offset, and 0 mA of signal.
Page 28 PROGRAMMING cont. rate mode is selected in block o1. In the example above, the number of points chosen in block o4 would be four. The more points that are chosen, the closer the graph of the straight lines between points gets to the curve, and the more accurate the flow rate and totalization readings become.
Page 29 PROGRAMMING cont. Column P - Linear Mode Points Block Parameter Range (default Value is Bold) P01-A Point 1 Signal 3.00 - 20.00 mA (F6=0) Level 0.0 - 10.0V (F6=1) 4.00 P01-b Point 1 Rate 0 - 999999 P02-A Point 2 Signal 3.00 - 20.00 mA (F6=0) Level 0.0 - 10.0V (F6=1)
Page 30 PROGRAMMING cont. Depending upon model, options, and programming, there will be anywhere from two to eleven different display screens that the operator can look at in the run mode. When the operator powers this up, what display should he see? Normally it will be the last display he was looking at when he turned power off, in which case the d-1 default setting of 0 is correct.
Page 31 PROGRAMMING cont. For a totalizer with relays, the number of choices for the Lock function increases, the Reset choice remains the same, and another function category, U (Unlatch) ap- pears. An unlatch input will turn one or both relays OFF if they have been latched ON at a rate or total setpoint.
Page 32 PROGRAMMING cont. Batch Controls - All U, L, R functions above, and: 0 No Start/Stop 5 Lock Pgm & Cyc 2 Reset Batch 1 Start 6 Lock Pgm, P1, & Cyc 3 Reset Tot & Batch 2 Stop 7 Lock Pgm, P2, & Cyc 4 Reset Cycle 8 Lock Pgm, P1, P2, &...
Page 33 PROGRAMMING cont. totalizer will not have a setpoint, and no output can occur. Once the assignment is determined, the mode must be selected. There are four modes: timed, latched, follows, and pulsed, but only certain modes are appropriate for each assignment. The totalizer setpoint can be timed, in which case the output will turn OFF after a programmed timeout, or latched, in which case the output will turn OFF after an unlatch input occurs.
Page 34 PROGRAMMING cont. All assignment and mode (AM) selections for blocks r1 and r3 are listed below. Note that there are two lists: one for a totalizer and one for a batcher. You already know by now which one you have, so pick the right list and make your choice(s). Totalizer Output 1 (block r1) Output 2 (block r3)
Page 35 PROGRAMMING cont. Column b - Batch Control Functions Block Parameter Range Batch Count Direction 0 Reset to Zero (Count Up) 1 Reset to Preset (Count Down) Hide/Show Overrun 0 Hide overrun 1 Show overrun Batch Autorecycle 1.0-9. sec. between batches. Autorecycle enabled 0.0 Autorecycle disabled.
Page 36 PROGRAMMING cont. counter from autorecycling when the number of batches delivered is equal to the cycle preset by programming a value of 1 into b4. The final variation on the autorecycling theme occurs when b4 is set to 2. This causes the cycle counter to reset itself when the cycle setpoint is reached.
Page 37 PROGRAMMING cont. Column A - Analog Output Block Parameter Range Assignment 0 Rate 1 Six digit total 2 Batch Offset Value 000000-999999 Full Scale Value 000000-999999 The 4-20 mA and 0-10 V analog outputs can be assigned to follow the ratemeter, the totalizer (six digit mode), the cycle counter, or the batch counter.
Page 38 RUN MODE Welcome to the operator’s section of this manual. A naive person would believe that this section would be required reading for the person who deals with the counter on a day-to-day basis. In reality, however, about the only time these pages will see the light of day is when the installer is in the checkout phase of the installation.
Page 39 RUN MODE cont. Rate High Setpoint Analog Output Percentage Batch Count Batch Final Preset Batch Prewarn Preset Cycle Count Cycle Preset To change which item is displayed, View Press and hold the key, Enter Durant View Enter the title screen will appear on the display. View While holding , press either the...
Page 40 RUN MODE cont. When the title screen for the desired item is reached, release all keys to display the value for that item. Durant Pushing the Reset Button The reset key can be programmed to not reset anything, or reset any count register or combination of count registers in the unit.
Page 41 RUN MODE cont. If the reset key is programmed to do an unlatch function only, the prompt message will be UnL ?, and the acknowledge message will be UnL. If both reset and unlatch functions are programmed, the prompt message will be r-U?, and the acknowledge message will be r-U.
Page 42 RUN MODE cont. Press the key to change the value of the flashing digit. Durant 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 Indicates flashing digit.
Page 43 RUN MODE cont. To start a batch: Enter the batch final preset as shown on page 41. Reset the batch counter as explained in “Pushing the Reset Button”. If the batch count value screen is displayed, it will go either to zero or to the batch final preset value.
Page 44 RUN MODE cont. To stop a batch: Stop Press the key, Reset Durant Stop the display will show StOP for two seconds, and the indicating LED will turn OFF. To resume a batch that has been stopped, Start Press the key, Durant Start...
Page 45 RUN MODE cont. To terminate a batch that has been stopped, simply reset the batch counter with the reset key. Variations of starting and stopping are possible due to external inputs and program- ming. However, the method described above should be fairly common. If the Eclipse has been programmed to autorecycle;...
Page 46 DIAGNOSTICS and ERROR MESSAGES This section of the manual deals with the unexpected. Normally the installer or operator will not come to these pages because the installation is working just fine. However, there may come a time when you get that feeling that the Eclipse is trying to tell you something by putting up an error message on the display, or you may feel that an input key or an output is not doing what it is supposed to do.
Page 47 DIAGNOSTICS and ERROR MESSAGES cont. Press any key to clear the message. The display will respond with . Re-enter preset values and count factors before putting unit back in service. There is one more error message that may occur at any time. The Eclipse has an internal watchdog timer that must be reset every second.
Page 48 DIAGNOSTICS cont. Keyboard Diagnostic Mode The keyboard diagnostics allows the user to test each of the front panel keys, the display, and the analog and relay outputs if present in the unit. Caution: performing the keyboard diagnostic tests will turn ON the analog and relay outputs if they are installed in the unit.
Page 49 DIAGNOSTICS cont. / SPECIFICATIONS There are four keyboard diagnostic tests, one for each key. The tests are performed by pressing each key. The unit’s response is maintained as long as the key is held. Test Key Unit Response View View/Enter Display shows software revision number Enter Edit...
Page 50 SPECIFICATIONS cont. DATA RETENTION Memory Type: EEPROM, no batteries required Duration: 100 years FLOW SIGNAL INPUT Types: 4-20 mA and 0-10 VDC Input Impedance:100 ohms (current input), 1.27M ohms (voltage input) Overrange: 50 mA max (current input), 100 V max (voltage input) Accuracy: +/- 0.1% of reading, +/- 1 digit, and +/- 80 PPM/ CONTROL INPUTS Sensor Type:...
Page 51 SPECIFICATIONS cont. RS 485 Serial Communications Baud Rate: 1200, 2400, 4800, 9600, or 19,200, programmable Parity: Even, odd, or no parity Address Range: 00 to 99 decimal (00 indicates off line) Protocol: Opto 22 compatible ® Isolation Dielectric Strength: 2300 VAC to signal inputs, relays, and AC power inputs, 500 VAC to analog outputs and DC power inputs ENVIRONMENTAL...
Page 52 The information included herein is believed to be accurate and reliable; however no responsi- bility is assumed by Eaton Corp., for its use; nor for any infringements of patents or other rights of third parties which may result from its use.
Page 53 Durant 901 S. 12th Street Watertown, WI 53094 800-540-9242 • 920-261-4070 Fax: 920-261-9097 www.durant.com...
Page 54 Durant Installation and Operation Manual Number 57750-920-01 Eclipse Series Analog Input Flow Totalizers Flow Ratemeters Flow Batch Controls Models: 5775X-42X - Totalizer w/Rate 5775X-43X - Batch Control Durant View Edit Start Stop BATC H Enter Reset Table of Contents Run Mode...

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