Hubner FGH 40 Series Operating And Assembly Instructions Manual

Hubner FGH 40 Series Operating And Assembly Instructions Manual

Incremental hollow-shaft encoder

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English
Operating and Assembly Instructions
Incremental Hollow-Shaft Encoder FGH 40
Read the Operating and Assembly Instructions prior to
assembly, starting installation and handling!
Keep for future reference!
Translation of the original Operating and Assembly Instructions
FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc
ID 74492

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Summary of Contents for Hubner FGH 40 Series

  • Page 1 English Operating and Assembly Instructions Incremental Hollow-Shaft Encoder FGH 40 Read the Operating and Assembly Instructions prior to assembly, starting installation and handling! Keep for future reference! Translation of the original Operating and Assembly Instructions FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc ID 74492...
  • Page 2 It is strictly forbidden to reproduce this publication or parts of this publication in any form or by any means without the prior written permission of Johannes Hubner Fabrik elektrischer Maschinen GmbH. Subject to errors and changes due to technical improvements.
  • Page 3: Table Of Contents

    Inkrementaler Hohlwellen Drehgeber FGH 40 Directory 1 General ..........................5 1.1 Information about the Operating and Assembly Instructions ........5 1.2 Scope of delivery ....................... 5 1.3 Explanation of symbols ....................5 1.4 Disclaimer ........................6 1.5 Copyright ........................6 1.6 Guarantee terms ......................
  • Page 4 Incremental Hollow Shaft Encoder FGH 40 5.6.2 Dismantling hollow- shaft type FGH 40 ..............20 5.7 Electrical connection and start up ................21 5.7.1 Preparing cables ....................21 5.7.2 Electrical connection .....................21 6 Faults ..........................23 6.1 Faults table .......................23 7 Inspections ........................24 7.1 Safety instructions .....................24 7.2 Maintenance information ...................24 7.3 Inspection schedule ....................24 8 Disposal ..........................24...
  • Page 5: General

    Inkrementaler Hohlwellen Drehgeber FGH 40 1 General 1.1 Information about the Operating and Assembly Instructions These Operating and Assembly Instructions provide important instructions for working with the device. They must be carefully read prior to starting all tasks, and the instructions contained herein must be followed.
  • Page 6: Disclaimer

    Incremental Hollow Shaft Encoder FGH 40 1.4 Disclaimer All information and instructions in these Operating and Assembly Instructions have been provided under due consideration of applicable guidelines, as well as our many years of experience. The manufacturer assumes no liability for damages due to: ...
  • Page 7: Non- Intended Use

    Inkrementaler Hohlwellen Drehgeber FGH 40 2.3 Non- intended use  Do not use the device in potentially explosive areas.  The device must not be subjected to mechanical loads in addition to its own weight and unavoidable vibration and shock loads that arise during normal operations. Examples for non-permitted mechanical loads (incomplete list): Fastening transport or lifting tackle to the device, for example a crane hook to lift a motor.
  • Page 8: Technical Data

    Incremental Hollow Shaft Encoder FGH 40 3 Technical Data 3.1 Type plates Below are some Example nameplates for different device models shown. Encoder with 1 terminal box Encoders with 2 terminal boxes redundant version) Encoder with 2 sinusoidal signals Encoder with integrated option S Type plates are located on the outside of the housing and contains the following information: ...
  • Page 9: Electrical And Mechanical Data

    Inkrementaler Hohlwellen Drehgeber FGH 40 3.2 Electrical and mechanical data 3.2.1 For pulse rates (square wave pulses) Pulse rates Value Standard pulse rates 500, 600, 1000, 1024, 1200, 2000, 2048, 2400, 2500 4000, 4096, 4800, 5000, 8192, 10000, 12000, 16000, 16384, 20000, 25000, 40000, 50000 Special pulse rates (further pulse rates according to customers specification)
  • Page 10: Output Signals Sine / Cosine

    Incremental Hollow Shaft Encoder FGH 40 3.2.2 Output signals Sine / Cosine Pulse rates Value Standard pulse rates 500, 600, 1000, 1024, 1200, 2000, 2048, 2400, 2500 Connection data 5 V … 30 V DC Supply voltage No load-current Approx. 120 mA at 5 V, approx. 50 mA at 24 V Max.
  • Page 11 Inkrementaler Hohlwellen Drehgeber FGH 40 Protection class Sealing Permissible Rotor moment of Breakaway torque acc. to inertia speed DIN EN 60529 ≤ 4000 rpm approx. 1175 gcm² approx. 10 Ncm IP 65 Standard (*) ≤ 3000 rpm ≤ 4000 rpm approx.
  • Page 12 Incremental Hollow Shaft Encoder FGH 40 Signal outputs for pulse rates (square wave pulses) Basic version Basic channel 0° (A) and pulse channel 90° (B) Internal system diagnostics with error output (ERROR) Each with inverted signals Option N Reference pulse (N) mechanically defined; one square-wave pulse per revolution;...
  • Page 13 Inkrementaler Hohlwellen Drehgeber FGH 40 Signal outputs for output signals sine / cosine Basic channel 0° (A) and pulse channel 90° (B). Reference pulse (N) mechanically defined; one square-wave pulse per revolution; with inverted signal Each with inverted signal. Internal system diagnostics with error output (ERROR).
  • Page 14: Type Code

    Incremental Hollow Shaft Encoder FGH 40 3.3 Type code 3.3.1 For pulse rates (square wave pulses) 1024 /20P Incremental hollow-shaft encoder Isolated bearings Series connections, radial design Terminal box ® Burndy -plug Connection cable Fiber optic connection 15-pole EMC industrial plug 2 terminal boxes, i.e.
  • Page 15: For Output Signals Sine / Cosine

    Inkrementaler Hohlwellen Drehgeber FGH 40 3.3.2 For output signals Sine / Cosine 1024 /20P Incremental hollow-shaft encoder Isolated bearings Series connections, radial design Terminal box ® Burndy -plug Connection cable 15-pole EMC industrial plug 2 terminal boxes, i.e. redundant version Resolution 1024 signal periodes per revolution Output signals...
  • Page 16: Transport, Packaging And Storage

    Incremental Hollow Shaft Encoder FGH 40 4 Transport, packaging and storage 4.1 Safety instructions for transport CAUTION! Material damage caused by improper transport! Observe the symbols and information on the packaging:  Do not throw - risk of breakage  Keep dry ...
  • Page 17: Installation And Commissioning

    Inkrementaler Hohlwellen Drehgeber FGH 40 5 Installation and commissioning 5.1 Safety instructions NOTES! Observe the safety instructions contained in Chapter 2 when installing or working on the device! Personnel Installation and commissioning must be carried out by skilled technical staff only. 5.2 Technical information NOTES! Do not use a hammer or similar tool when installing the device due to the risk of damage...
  • Page 18: Mounting Preparations

    Incremental Hollow Shaft Encoder FGH 40 5.4 Mounting preparations 1. Ensure all accessories are available (please refer to Chapter 10 Dimension drawings). NOTES! Fastening screws and earth cable are not included in the range of supply. 2. Preparing the place of attachment: Clean the (motor) shaft, centering, bolting surfaces and fastening threads;...
  • Page 19 Inkrementaler Hohlwellen Drehgeber FGH 40 Lightly grease the adapter shaft. Secure the torque bracket (3) to the hollow-shaft device (13) with 4 tensilock screws (2). NOTES! When fitting to the device is possible to align the torque bracket in four different directions.
  • Page 20: Dismantling

    Incremental Hollow Shaft Encoder FGH 40 5.6 Dismantling 5.6.1 Safety instruction Personnel Dismantling must be carried out by skilled technical staff only. WARNING! Observe the safety instructions contained in Chapter 2 when dismantling the device! NOTES! Do not use a hammer or similar tool when installing the device due to the risk of damage occurring to the bearings or coupling! 5.6.2 Dismantling hollow- shaft type FGH 40...
  • Page 21: Electrical Connection And Start Up

    Inkrementaler Hohlwellen Drehgeber FGH 40 5.7 Electrical connection and start up NOTES! You must observe applicable EMC guidelines when routing cables! 5.7.1 Preparing cables 1. Strip cable insulation. 2. Crimp wire-end ferrules. 5.7.2 Electrical connection 1. Open the terminal box cover (16). CAUTION! Do not allow moisture to enter the terminal box when the cover is open! Remove the cap of the cable gland (12, Fig.1).
  • Page 22 Incremental Hollow Shaft Encoder FGH 40 NOTES! Prevent lateral pulling forces acting on the cable and plugs so as not to impair the degree of protection of the cable gland. 6. Connect the supply voltage and signal cable (please refer to the connection diagrams, Chapter 11). CAUTION! Do not apply supply voltage to the signal outputs, as this will destroy the device! 7.
  • Page 23: Faults

    Check pin assignment; observe connection diagram Signal end stage overloaded Do not assign unused outputs Signal interruptions Do not connect outputs with Outputs short-circuited supply voltage or GND Contact Hubner-Service (page 2) if none of the remedies listed above provides a solution)! FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc...
  • Page 24: Inspections

    Incremental Hollow Shaft Encoder FGH 40 7 Inspections 7.1 Safety instructions WARNING! Skilled technical staff only are permitted to inspect the device and its installation. Observe the safety instructions contained in Chapter 2 when inspecting or working on the device! 7.2 Maintenance information The device is maintenance-free.
  • Page 25: Dimension Drawings

    Inkrementaler Hohlwellen Drehgeber FGH 40 10 Dimension drawings Further dimension drawings on our website or on request. Construction type hollow- shaft 10.1 Hollow- Shaft Ø 20, length of FGH 40 K../20 P Gew HM 09 M 102530 customer shaft max. 83 mm FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc...
  • Page 26 Incremental Hollow Shaft Encoder FGH 40 FGH 40 KK../20 P Gew Hollow- Shaft Ø 20, length of HM 09 M 102531 customer shaft max. 83 mm FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc...
  • Page 27 Inkrementaler Hohlwellen Drehgeber FGH 40 FGH 40 KK../20 P Gew Redundant version or with HM 10 M 103037 integrated option S Option S FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc...
  • Page 28 Incremental Hollow Shaft Encoder FGH 40 FGH 40 K Assembly with torque bracket HM 09 M 102203 FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc...
  • Page 29 Inkrementaler Hohlwellen Drehgeber FGH 40 FGH 40 K Assembly with torque bracket HM 10 M 101771 FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc...
  • Page 30 Incremental Hollow Shaft Encoder FGH 40 additional dimension drawing FGH 40 L/LL electric connection implementation FGH 40 L/LL fiber optic FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc...
  • Page 31 Inkrementaler Hohlwellen Drehgeber FGH 40 additional dimension drawing FGH 40 S/SS electric connection implementation FG 40 S/SS HM 12 M 105755 15 pole EMC FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc...
  • Page 32: Connection Diagrams

    Incremental Hollow Shaft Encoder FGH 40 11 Connection diagrams Shielding: The shield of the signal cable can be connected directly to the housing of the encoder by the cable gland. Alternatively the shield of the signal cable can be connected to K11 via a capacitor(10nF / 500V) to the housing of the encoder FGH 40...
  • Page 33 Inkrementaler Hohlwellen Drehgeber FGH 40 Socket insert view Crimp contacts for cross-sectional data of wire from 0,52 up to 1,5 mm² Shield: The shield of the signal cable is directly to be connected with the socket housing. ® Crimping tool: Burndy No.
  • Page 34 Incremental Hollow Shaft Encoder FGH 40 12 pole printed circuit spring terminal block type Phoenix ZFKDS Connection data: Wire section 0,2-1,5 [ mm² ] Shielding: The shield of the signal cable can be connected directly to the housing of the encoder by the cable gland.
  • Page 35 Inkrementaler Hohlwellen Drehgeber FGH 40 12 pole printed circuit spring terminal block type Phoenix ZFKDS Connection data: Wire section 0,2-1,5 [ mm² ] Shielding: The shield of the signal cable can be connected directly to the housing of the encoder by the cable gland.
  • Page 36 Incremental Hollow Shaft Encoder FGH 40 FGH 40 Connection sheme PN 109-470 Terminal box FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc...
  • Page 37 Inkrementaler Hohlwellen Drehgeber FGH 40 FGH 40 Connection sheme PN 109-415 EMC industrial plug Connection sheme 649 FGH 40 Burndy® plug Option S FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc...
  • Page 38 Incremental Hollow Shaft Encoder FGH 40 FGH 40 Connection sheme PN 148 400a Sinue /Cosine Output FGH40_MANUAL-en_R10(2018-10-31)ID74492.doc...

Table of Contents